1989 MAZDA 323 seats

HOW TO USE THIS MANUAL/FUNDAMENTAL PROCEDURES
SYMBOLS
There are six symbols indicating oil, grease, and sealant. These symbols show the points of applying such
materials during service.
Symbol Meaning Kind
Apply oil New engine oil or gear oil as appropriate
aI i . Apply brake fluid Only brake fluid
Apply automatic transaxle fluid Only ATF
Apply grease Appropriate grease
amal Apply sealant Appropriate sealant
0 Apply petroleum jelly Appropriate petroleum jelly
23UGIX-001
Note
l When special oil or grease is needed, this is shown in the illustration.
NOTES, CAUTIONS, AND WARNINGS
As you read through the procedures, you will come across NOTES, CAUTIONS, and WARNINGS. Each
one is there for a specific purpose.
NOTES give you added information that will help you to complete a
particular procedure.
CAUTIONS are given to prevent you from making an error that could damage the
vehicle. WARNINGS
remind you to be especially careful in those areas where carelessness can cause per-
sonal injury.
The following list contains some general WARNINGS you should follow when you work on
a vehicle.
9MUGIX-036
SMUGIX-037
a-4 FUNDAMENTAL PROCEDURES
PROTECTION OF THE VEHICLE
Always be sure to cover fenders, seats, and floor areas be-
fore starting work.

Bl INSPECTION / REPAIR
INSPECTION / REPAIR
PREPARATION
SST
49 LO12 OAO)
Remover and
03UOBi-08
1. Clean all parts, being sure to remove all gasket fragments, dirt, oil or grease, carbon, moisture residue,
and other foreign materials.
2. Inspection and repairs must be performed in the order specified. .__a
Caution
l Do not damage the joints or friction surfaces of aluminum alloy components (such as the cyl-
inder head or pistons).
81-54
03UOBl-090 05UOBX-119
CYLINDER HEAD
1. Inspect the cylinder head for damage, cracks, and leakage
of water and oil. Replace the cylinder head if necessary.
2. Measure the cylinder head distortion in the six directions
shown in the figure.
Distortion B6 SOHC: 0.15mm (0.006 in) max.
BP SOHC: O.lOmm (0.004 in) max.
Caution
l Before grinding the cylinder head, check the follow-
ing and repair or replace the cylinder head as
necessary.
Sinking of valve seats
Damage of manifold contact surface
Camshaft oil clearances and end play
3. If the cylinder head distortion exceeds specification, grind
the cylinder head surface.
If the cylinder head height is not within specification, replace
it.
Height: 107.4-l 07.6mm (4.228-4.236 in)
Grinding B6 SOHC: 0.20mm (0.008 in) max.
BP SOHC: O.lOmm (0.004 in) max.

I32 INSPECTION / REPAIR
INSPECTION / REPAIR
PREPARATION
SST
49 6012 005 49 6012 005
Remover & Remover &
installer, valve installer, valve
guide guide
49 LO12 002
Body
(Part of
49 LO12 OAO)
49 LO12 004
Nut
(Part of
49 LO12 OAO) For
removal of
valve guide
For
installation of
valve guide
For
installation of
valve guide 49 LO12 OAO
Installer set,
valve seal &
valve guide
49 LO12 003
Installer
(Part of
49 LO12 OAO) For
installation of
valve guide
For
installation of
valve guide
05UOBX-1
1. Clean all parts, being sure to remove all gasket fragments, dirt, oil or grease, carbon, moisture residue,
and other foreign materials.
2. Inspection and repairs must be performed in the order specified. -.,
Caution
l Do not damage the joints or friction surfaces of aluminum alloy components (such as the cyl-
inder head or pistons).
0311082-162
03UOB2-70 OWOBX-119
CYLINDER HEAD
1, Inspect the cylinder head for damage, cracks, and leakage
of water and oil. Replace the cylinder head if necessary.
2. Measure the cylinder head distortion in the six directions
shown in the figure.
Distortion: O.lOmm (0.004 in) max.
Cautlon
l Before grinding the cylinder head, check the follow-
ing and repair or replace the cylinder head as
necessary.
Sinking of valve seats
Damage of manifold contact surface
Camshaft oil clearances and end play
3. If the cylinder head distortion exceeds specification, grind
the cylinder head surface.
If the cylinder head height is not within specification, replace
it. Height: 133.8-l 34.0mm (5.268-5.276
in)
Grinding: O.lOmm (0.004 in) max.
62-64

FRONT SUSPENSION (STRUT) R
DIRECTION INDICATOR
LOWER BRACKET
i’
I
I I
LOWER BRACKET
03UORX-02; 5. Apply the rubber lubricant to the bound stopper and the
upper spring seat contact surfaces.
6. Install the rubber spring seat and the upper spring seat.
7. Install the thrust bearing.
8. install the mounting block, facing the direction indicator as
shown in the figure.
9. Loosely tighten the mounting block nut.
10. Carefully loosen, and remove the
SST.
Caution
l Verify that the coil spring is correctly seated in the
upper and lower seats.
11. Secure the mounting block in a vise.
12. Tighten the mounting block nut to the specified torque.
Tightening torque:
78-l 10 N-m (8.0-l 1.2 m-kg, 58-81 ft-lb)
13. Install the cap over the nut.
R-l 5

FLOORMAT S
FLOORMAT
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. To remove the floormat, first remove:
a. Front seats and rear seat cushion. (Refer to pages S-l 10, 111, 112.)
b. Scuff plates and front side trim. (Refer to pages S-97, 98.)
c. B-pillar lower trim (PROTEGE) or quarter trim (Hatchback). (Refer to pages S-97, 98.)
d. Front seat belt lower anchor (hatchback with standard shoulder belt). (Refer to page S-100.)
e. Front seat belt buckles (standard shoulder belt models). (Refer to page S-100.)
f. Rear and front consoles. (Refer to page S-94.)
g. Passive shoulder belt retractor (passive shoulder belt models). (Refer to page S-108.)
h. Passive shoulder belt control unit (passive shoulder belt models). (Refer to page S-108.)
3 Remove the remaining parts in the order shown in the figure.
4 Install in the reverse order of removal.
1. Belt cover
2. Hole cover (With passive shoulder belt) 3. Floormat
s-99