or vehicle fails emissions testing.
IDLE MIXTURE (TACHOMETER (LEAN DROP) PROCEDURE)
NOTE: On 4.2L engines, ensure idle speed and timing are set prior
to adjusting the idle mixture. If mixture adjustment time
exceeds 3 minutes, run engine at 2000 RPM in Neutral for one
minute, and resume adjustment. On 4.0L engines, idle mixture
adjustment is not possible.
4.2L
1) Remove carburetor and locate roll pins blocking idle
mixture screws. Drill through throttle body on closed end of roll pin
hole. Drive pins out with punch. Reinstall carburetor. Install
tachometer.
2) Operate engine to normal operating temperature, and adjust
curb idle speed. Place automatic transmission selector in Drive
(Neutral for manual transmissions). Turn mixture screws inward until
RPM drops. Turn screws outward until highest RPM is reached.
3) Turn mixture screws inward to obtain the correct decrease
in RPM. See LEAN DROP (RPM) table. Adjust both screws equally. When
mixture is correctly adjusted, replace roll pin to block adjustment
screws.
NOTE: If final RPM differs more than 30 RPM from specified curb
idle speed, reset curb idle, and repeat mixture adjustment.
LEAN DROP (RPM) TABLE
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Application Man. Trans. Auto. Trans.
4.2L .................... 50 ........................ 50
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THROTTLE POSITION SENSOR (TPS)
NOTE: Adjustment of TPS only applies to the 4.0L models. It may be
necessary to remove throttle body from intake manifold, to
access sensor wiring harness.
Checking & Adjusting - 4.0L (Automatic Transmission)
1) Locate the square TPS connector. Note connector terminal
identification stamped on the back of the connector. Turn ignition on.
2) Connect voltmeter through back of wiring harness
connector. Connect negative voltmeter lead to terminal "D" and
positive voltmeter lead to terminal "A" to check input voltage. DO NOT
disconnect TPS connector.
3) Hold throttle plate closed against idle stop and note
voltage. Input voltage should be approximately 5 volts. Disconnect
voltmeter positive lead and connect to terminal "B" to measure output
voltage.
4) With throttle plate closed, measure the output voltage.
The output voltage should be approximately 4.2 volts. If output
voltage is not within specification, loosen TPS retaining screws.
5) Partially tighten one retaining screw. Rotate TPS to
obtain correct output voltage. Tighten retaining screws once correct
voltage is obtained.
Checking & Adjusting - 4.0L (Manual Transmission)
1) Turn ignition on. Connect voltmeter through back of wiring
harness connector. Connect negative voltmeter lead to terminal
"B" and positive voltmeter lead to terminal "A". DO NOT disconnect TPS
connector.
2) Hold throttle plate in the closed throttle position
against idle stop and note input voltage reading. Input voltage should
be approximately 5.0 volts.
3) Disconnect positive lead from terminal "A" and connect to
terminal "C" to check output voltage. Output voltage should be checked
with throttle plates fully closed.
4) Output voltage should be approximately 0.8 volts. If
output voltage is not within specification, loosen TPS bottom
retaining screw and pivot sensor for a large adjustment or top
retaining screw for a fine adjustment.
5) Adjust sensor to obtain correct output voltage. Tighten
retaining screws. Remove voltmeter.
COLD (FAST) IDLE RPM
4.2L
Disconnect and plug EGR valve vacuum hose. With engine
running at normal operating temperature, place fast idle screw on
second step of fast idle cam and against shoulder of high step. Turn
screw to adjust fast idle speed.
FAST IDLE SPEED (RPM) TABLE
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Application Man. Trans. Auto. Trans.
4.2L ................... 1700 ..................... 1700
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AUTOMATIC CHOKE SETTING
Choke coil cover is riveted in place and no adjustment is
necessary or possible.
SERVICING
EMISSION CONTROL
See EMISSIONS section.
SPECIFICATIONS
IGNITION
Distributor
All vehicles use a Motorcraft breakerless solid state
distributor.
PICK-UP COIL RESISTANCE TABLE - OHMS @ 75
F (24C) \
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Application Specification
All Models ....................................... 400-800
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TOTAL SPARK ADVANCE TABLE @ 2000 RPM \
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Application W/ Vac. Advance W/O Vac. Advance
4.0L ................ N/A .......................... N/A
4.2L ............... 30.5
................... 7.5-12.5
full load. The Kent-Moore J-39021 is such a tool, though there are
others. The Kent-Moore costs around $240 at the time of this writing
and works on many different manufacturer's systems.
The second method is to use a lab scope. Remember, a lab
scope allows you to see the regular operation of a circuit in real
time. If an injector is having an short or intermittent short, the lab
scope will show it.
Checking Available Voltage At the Injector
Verifying a fuel injector has the proper voltage to operate
correctly is good diagnostic technique. Finding an open circuit on the
feed circuit like a broken wire or connector is an accurate check with
a DVOM. Unfortunately, finding an intermittent or excessive resistance
problem with a DVOM is unreliable.
Let's explore this drawback. Remember that a voltage drop due
to excessive resistance will only occur when a circuit is operating?
Since the injector circuit is only operating for a few milliseconds at
a time, a DVOM will only see a potential fault for a few milliseconds.
The remaining 90+% of the time the unloaded injector circuit will show
normal battery voltage.
Since DVOMs update their display roughly two to five times a
second, all measurements in between are averaged. Because a potential
voltage drop is visible for such a small amount of time, it gets
"averaged out", causing you to miss it.
Only a DVOM that has a "min-max" function that checks EVERY
MILLISECOND will catch this fault consistently (if used in that mode).\
The Fluke 87 among others has this capability.
A "min-max" DVOM with a lower frequency of checking (100
millisecond) can miss the fault because it will probably check when
the injector is not on. This is especially true with current
controlled driver circuits. The Fluke 88, among others fall into this
category.
Outside of using a Fluke 87 (or equivalent) in the 1 mS "min-\
max" mode, the only way to catch a voltage drop fault is with a lab
scope. You will be able to see a voltage drop as it happens.
One final note. It is important to be aware that an injector
circuit with a solenoid resistor will always show a voltage drop when
the circuit is energized. This is somewhat obvious and normal; it is a
designed-in voltage drop. What can be unexpected is what we already
covered--a voltage drop disappears when the circuit is unloaded. The
unloaded injector circuit will show normal battery voltage at the
injector. Remember this and do not get confused.
Checking Injector On-Time With Built-In Function
Several DVOMs have a feature that allows them to measure
injector on-time (mS pulse width). While they are accurate and fast to\
hookup, they have three limitations you should be aware of:
* They only work on voltage controlled injector drivers (e.g
"Saturated Switch"), NOT on current controlled injector
drivers (e.g. "Peak & Hold").
* A few unusual conditions can cause inaccurate readings.
* Varying engine speeds can result in inaccurate readings.
Regarding the first limitation, DVOMs need a well-defined
injector pulse in order to determine when the injector turns ON and
OFF. Voltage controlled drivers provide this because of their simple
switch-like operation. They completely close the circuit for the
entire duration of the pulse. This is easy for the DVOM to interpret.
The other type of driver, the current controlled type, start
off well by completely closing the circuit (until the injector pintle
opens), but then they throttle back the voltage/current for the
duration of the pulse. The DVOM understands the beginning of the pulse
but it cannot figure out the throttling action. In other words, it
cannot distinguish the throttling from an open circuit (de-energized)
condition.
Yet current controlled injectors will still yield a
millisecond on-time reading on these DVOMs. You will find it is also
always the same, regardless of the operating conditions. This is
because it is only measuring the initial completely-closed circuit on-
time, which always takes the same amount of time (to lift the injector
pintle off its seat). So even though you get a reading, it is useless.
The second limitation is that a few erratic conditions can
cause inaccurate readings. This is because of a DVOM's slow display
rate; roughly two to five times a second. As we covered earlier,
measurements in between display updates get averaged. So conditions
like skipped injector pulses or intermittent long/short injector
pulses tend to get "averaged out", which will cause you to miss
important details.
The last limitation is that varying engine speeds can result
in inaccurate readings. This is caused by the quickly shifting
injector on-time as the engine load varies, or the RPM moves from a
state of acceleration to stabilization, or similar situations. It too
is caused by the averaging of all measurements in between DVOM display
periods. You can avoid this by checking on-time when there are no RPM
or load changes.
A lab scope allows you to overcome each one of these
limitations.
Checking Injector On-Time With Dwell Or Duty
If no tool is available to directly measure injector
millisecond on-time measurement, some techs use a simple DVOM dwell or
duty cycle functions as a replacement.
While this is an approach of last resort, it does provide
benefits. We will discuss the strengths and weaknesses in a moment,
but first we will look at how a duty cycle meter and dwell meter work.
How A Duty Cycle Meter and Dwell Meter Work
All readings are obtained by comparing how long something has
been OFF to how long it has been ON in a fixed time period. A dwell
meter and duty cycle meter actually come up with the same answers
using different scales. You can convert freely between them. See
RELATIONSHIP BETWEEN DWELL & DUTY CYCLE READINGS TABLE .
The DVOM display updates roughly one time a second, although
some DVOMs can be a little faster or slower. All measurements during
this update period are tallied inside the DVOM as ON time or OFF time,
and then the total ratio is displayed as either a percentage (duty
cycle) or degrees (dwell meter).
For example, let's say a DVOM had an update rate of exactly 1
second (1000 milliseconds). Let's also say that it has been
measuring/tallying an injector circuit that had been ON a total of 250
mS out of the 1000 mS. That is a ratio of one-quarter, which would be
displayed as 25% duty cycle or 15
dwell (six-cylinder scale). Note
that most duty cycle meters can reverse the readings by selecting the
positive or negative slope to trigger on. If this reading were
reversed, a duty cycle meter would display 75%.
Strengths of Dwell/Duty Meter
The obvious strength of a dwell/duty meter is that you can
compare injector on-time against a known-good reading. This is the
only practical way to use a dwell/duty meter, but requires you to have
known-good values to compare against.
Another strength is that you can roughly convert injector mS
on-time into dwell reading with some computations.
A final strength is that because the meter averages
everything together it does not miss anything (though this is also a
CURRENT WAVEFORM SAMPLES
EXAMPLE #1 - VOLTAGE CONTROLLED DRIVER
The waveform pattern shown in Fig. 4 indicate a normal
current waveform from a Ford 3.0L V6 VIN [U] engine. This voltage
controlled type circuit pulses the injectors in groups of three
injectors. Injectors No. 1, 3, and 5 are pulsed together and cylinders
2, 4, and 6 are pulsed together. The specification for an acceptable
bank resistance is 4.4 ohms. Using Ohm's Law and assuming a hot run
voltage of 14 volts, we determine that the bank would draw a current
of 3.2 amps.
However this is not the case because as the injector windings
become saturated, counter voltage is created which impedes the current
flow. This, coupled with the inherent resistance of the driver's
transistor, impedes the current flow even more. So, what is a known
good value for a dynamic current draw on a voltage controlled bank of
injectors? The waveform pattern shown below indicates a good parallel
injector current flow of 2 amps. See Fig. 4.
Note that if just one injector has a resistance problem and
partially shorts, the entire parallel bank that it belongs to will
draw more current. This can damage the injector driver.
The waveform pattern in Fig. 5 indicates this type of problem
with too much current flow. This is on other bank of injectors of the
same vehicle; the even side. Notice the Lab Scope is set on a one amp
per division scale. As you can see, the current is at an unacceptable
2.5 amps.
It is easy to find out which individual injector is at fault.
All you need to do is inductively clamp onto each individual injector
and compare them. To obtain a known-good value to compare against, we
used the good bank to capture the waveform in Fig. 6. Notice that it
limits current flow to 750 milliamps.
The waveform shown in Fig. 7 illustrates the problem injector
we found. This waveform indicates an unacceptable current draw of just
over one amp as compared to the 750 milliamp draw of the known-good
injector. A subsequent check with a DVOM found 8.2 ohms, which is
under the 12 ohm specification.
Fig. 4: Injector Bank w/Normal Current Flow - Current Pattern
EXAMPLE #2 - VOLTAGE CONTROLLED DRIVER
This time we will look at a GM 3.1L V6 VIN [T]. Fig. 8 shows
the 1, 3, 5 (odd) injector bank with the current waveform indicating
about a 2.6 amp draw at idle. This pattern, taken from a known good
vehicle, correctly stays at or below the maximum 2.6 amps current
range. Ideally, the current for each bank should be very close in
comparison.
Notice the small dimple on the current flow's rising edge.
This is the actual injector opening or what engineers refer to as the
"set point." For good idle quality, the set point should be uniform
between the banks.
When discussing Ohm's Law as it pertains to this parallel
circuit, consider that each injector has specified resistance of 12.2
ohms. Since all three injectors are in parallel the total resistance
of this parallel circuit drops to 4.1 ohms. Fourteen volts divided by
four ohms would pull a maximum of 3.4 amps on this bank of injectors.
However, as we discussed in EXAMPLE #1 above, other factors knock this
value down to roughly the 2.6 amp neighborhood.
Now we are going to take a look at the even bank of
injectors; injectors 2, 4, and 6. See Fig. 9. Notice this bank peaked
at 1.7 amps at idle as compared to the 2.6 amps peak of the odd bank (
Fig. 8 ). Current flow between even and odd injectors banks is not
uniform, yet it is not causing a driveability problem. That is because
it is still under the maximum amperage we figured out earlier. But be
aware this vehicle could develop a problem if the amperage flow
increases any more.
Checking the resistance of this even injector group with a
DVOM yielded 6.2 ohms, while the odd injector group in the previous
example read 4.1 ohms.
Fig. 8: Injector Odd Bank w/Normal Current Flow - Current Pattern
\003
WIP ER /W ASH ER S YSTE M
1988 J e ep C hero ke e
1988 Wiper/Washer Systems
JEEP
All Models
DESCRIPTION
Jeep vehicles use a 2-speed electric motor, which is a
compound wound (series and shunt) type. A crank arm, attached
externally to gear shaft, operates linkage which activates wiper
blades.
All models have an optional intermittent feature. All models
use an electric washer system consisting of a motor, reservoir, and
necessary hoses and nozzles.
Some Cherokee and Wagoneer models are equipped with rear
wipers. The rear motor is a single-speed motor with an automatic park
feature. The circuit is protected by a separate 4.5-amp circuit
breaker attached to brake pedal support.
TROUBLE SHOOTING
WIPER INOPERATIVE OR OPERATES AT ONE SPEED ONLY
1) If wiper does not operate on either speed, check for
binding or interference of linkage. If okay, place wiper switch on
"LO" and then on "HI" setting. Connect a test light between terminals
of wiring harness plug that connects to motor.
2) Check for power at White wire with tracer and Black
(ground) wire terminal for low speed. Check between Dk. Blue with
tracer and Black wire terminal for high speed.
3) If light does not glow, check ignition switch, wiper
switch, harness or terminals for open circuits. If light glows, check
for loose or misaligned connection between wiring harness plug and
motor plug. If okay, replace wiper motor.
WIPERS DO NOT PARK
1) Disconnect motor and connect Gray lead to White lead.
Apply 12 volts to Blue lead. Replace motor if it fails to park. If it
parks, turn ignition switch on, and wiper switch to "PARK".
2) Connect a test light to Lt. Green wire with tracer and to
ground at motor plug.
3) Check continuity between Tan wire with tracer and White
wire with tracer.
4) If test light does not glow, check harness connections
between motor and instrument panel switch. If okay, replace panel
switch. If not okay, repair harness connection.
WIPER MOTOR QUITS WHILE WIPING
1) With engine idling and blower motor on high, operate
wipers at high speed setting for 5 cycles consisting of 3 seconds of
water and 57 seconds of drying.
2) If motor struggles to a complete stop, clean glass and
replace blades. Repeat test. If motor stops, test circuit breaker in
panel switch. If motor stopped suddenly in original test, check
circuit breaker. Repeat test. If motor stops, replace motor.