\003
A/C C O M PR ESSO R O IL C HEC KIN G
1988 J e ep C hero ke e
A/C General Servicing
COMPRESSOR OIL CHECK
* PLEASE READ THIS FIRST *
CAUTION: When discharging air conditioning system, use only approved
refrigerant recovery/recycling equipment. Make every attempt
to avoid discharging refrigerant into the atmosphere.
ISOLATING COMPRESSOR - GRAND WAGONEER ONLY
1) Connect service gauge set to the compressor service valves
and open compressor valves slightly (turn clockwise). Start engine and\
operate air conditioning. Slowly turn compressor suction valve
clockwise toward closed (front-seated) position.
2) When suction pressure is reduced to zero or less, turn off
engine and compressor and quickly turn suction valve stem in to full
front-seated position. Suction pressure should be slightly above zero.
Turn discharge valve into front-seated position.
3) To check oil lever, slowly open crankcase plug to relieve
any remaining pressure. After oil level is correct, cap service gauge
parts on both valves. Back-seat suction service valve to allow
refrigerant to enter compressor. Open discharge valve halfway.
4) Loosen discharge service valve cap, allowing refrigerant
pressure to force air out of compressor. Back-seat service valve and
tighten cap. Compressor is now ready for operation.
REFRIGERANT OIL
Only new, pure, moisture-free refrigerant oil should be used
in the air conditioning system. This oil is highly refined and
dehydrated to a point where moisture content is less than 10 parts per
million. The oil container must be tightly closed at all times when
not in use, or moisture will be absorbed from the air and introduced
into the refrigeration system.
DISCHARGING SYSTEM
CAUTION: When discharging air conditioning system, use only approved
refrigerant recovery/recycling equipment. Make every attempt
to avoid discharging refrigerant into the atmosphere.
If compressor has stem-type service valves, it can be
isolated and removed without discharging entire system. Otherwise,
discharge system completely using approved refrigerant
recovery/recycling equipment before loosening any fittings.
DISCONNECTING LINES & FITTINGS
After system is discharged, carefully clean area around all
fittings to be opened. Always use 2 wrenches when tightening or
loosening fittings to avoid twisting or distorting lines. Cap or plug
all openings as soon as lines are removed. Do not remove caps until
immediately before connections are made. This will keep entry of air
and moisture to a minimum, reducing the chance of damage to
components.
CAN TAP INSTALLATION
FLAT TYPE SEAL CANS
On cam-lock or one-piece can taps, first turn the handle out
to the fully open position. Securely engage the locking lugs over the
flange of the can, and lock them in place by turning the cam lock or
locking nut. Screw the tap assembly into the adapter so the sealing
gasket is fully seated against the can top. Turn the tap inward to
pierce the can and close the tap. DO NOT open the tap until ready to
purge the service hose or dispense refrigerant into the system.
On 2-piece can taps, be certain the tap handle is turned
fully in, so it is closed. Check that the locking base is turned to
its outer limit. Securely engage the locking lugs over the can
flange. Turn the entire tap assembly (without disturbing the closed
setting) down into the locking base to pierce the can. Do not open
the tap until ready to dispense into system.
SCREW TYPE SEAL CANS
Ensure can tap is fully closed. Screw refrigerant can into
can tap fitting until tight. This will pierce the can. Connect tap to
center hose on manifold gauge set. DO NOT open tap until ready to
dispense R-12 into system.
WARNING: DO NOT open high side hand valve while air conditioning
system is in operation. This high pressure could rupture
can or possibly burst fitting at safety can valve,
resulting in damage and physical injury.
COMPRESSOR OIL CHECK
GENERAL PROCEDURES
Some models have compressor-mounted service valves that allow
oil checking by isolating the compressor. On all others, system must
be discharged, using approved refrigerant recovery/recycling
equipment, and compressor may need to be removed to check oil. After
oil level is checked and adjusted, A/C system must be evacuated and
recharged.
ISOLATING COMPRESSOR
1) Connect manifold gauge set to service valves on the
compressor. Close both gauge valves. Open both service valves to
themid-position.
2) Start engine and operate air conditioning. Turn suction
service valve slowly clockwise toward front-seated position. When
suction pressure is reduced to zero or less, stop engine and quickly
close suction service valve (front-seated).
3) Front-seat the discharge valve. Loosen oil check plug
slowly to release any internal pressure. Service valves can now be
removed from compressor and compressor removed from vehicle (if
necessary). Purge compressor after servicing.
PURGING COMPRESSOR
1) Remove gauge set and place caps on service valve ports.
Back-seat the suction service valve to allow refrigerant to enter
compressor.
\003
AN TI- L O CK B RAK E S A FE TY P R EC AU TIO NS
1988 J e ep C hero ke e
GENERAL INFORMATION
Anti-Lock Brake Safety Precautions
* PLEASE READ THIS FIRST *
This article is intended for general information purposes
only. This information may not apply to all makes and models. If
vehicle is equipped with Anti-Lock Brake System (ABS), refer to
appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES section for
description, operation, depressurizing, testing, system bleeding,
trouble shooting and servicing of specific system.
WARNING: Failure to depressurize ABS could lead to physical injury.
ANTI-LOCK BRAKE SAFETY PRECAUTIONS
WARNING: Failure to depressurize ABS could lead to physical injury.
* NEVER open a bleeder valve or loosen a hydraulic line
while ABS is pressurized.
* NEVER disconnect or reconnect any electrical connectors
while ignition is on. Damage to ABS control unit may result.
* DO NOT attempt to bleed hyudarulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES section.
* Only use specially designed brake hoses/lines on ABS equipped
vehicles.
* DO NOT tap on speed sensor components (sensor, sensor rings).
Sensor rings must be pressed into hubs, NOT hammered into
hubs. Striking these components can cause demagnetization or
a loss of polarization, affecting the accuracy of the speed
signal returning to the ABS control unit.
* DO NOT mix tire sizes. Increasing the width, as long as tires
remain close to the original diameter, is acceptable. Rolling
diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* DO NOT contaminate speed sensor components with grease. Only
use recommended coating, when system calls for an
anti-corrosion coating.
* When speed sensor components have been removed, ALWAYS check
sensor-to-ring air gaps when applicable. These specifications
can be found in each appropriate article.
* ONLY use rocommended brake fluids. DO NOT use silicone brake
fluids in an ABS equipped vehicle.
* When instlling transmittion devices (CB's, telephones, etc.)
on ABS equipped vehicles, DO NOT locate the antenna near the
ABS control unit (or any control unit).
* Disconnect all on-board computers, when using electric
welding equipment.
* DO NOT expose the ABS control unit to prolonged periods of
high heat (185
F/85 C for 2 hours is generally considered a
maximum limit).
\003
DRIV E A XLE - F U LL F LO ATIN G
1988 J e ep C hero ke e
Drive Axles - Dana Full-Floating Axles
Jeep Front & Rear Drive Axles
DESCRIPTION
The axle assembly is an integral carrier type with hypoid
gear ring and pinion. Stamped steel cover is removable for inspection
and repair of differential. Vehicle loads are carried by axle
housings. Axle shafts of "full-floating" rear assemblies may be
removed without disturbing wheel bearings.
Drive pinion depth, pinion bearing preload and differential
side bearing preload are all set by shims.
See LOCKING HUB and 4WD STEERING KNUCKLE articles in this
section for removal and installation procedures for these front drive
axle component parts.
AXLE RATIO & IDENTIFICATION
A metal tag on axle is stamped with gear ratio, part numbers
and limited slip identification. To determine drive axle ratio, refer
to MODEL IDENTIFICATION BY RING GEAR SIZE table.
MODEL IDENTIFICATION BY RING GEAR SIZE
\
\
\
\
\
Model Ring Gear Diameter
44 ....................................... 8.50"
60 ....................................... 9.75"
61 ....................................... 9.75"
70 ...................................... 10.50"
80 ...................................... 11.25"
\
\
\
\
\
FRONT HUB, BEARING, SPINDLE & AXLE SHAFT R & I
FRONT HUB BEARING ADJUSTING SPECIFICATIONS \
\
\
\
\
Application ( 1) Ft. Lbs. (N.m)
Adjusting Nut
Step 1 ............................... 50 (68)
Step 2 .......................... Back Off 20
Lock Nut ............................... 50 (68)
( 1) - While Rotating Hub.
\
\
\
\
\
REMOVAL (CHEROKEE, COMANCHE & WAGONEER)
1) Raise and support vehicle. Remove tire and wheel assembly.
Remove disc brake caliper and support out of way.
2) Match mark disc rotor and hub and remove disc rotor.
Remove cotter pin, nut lock and axle hub nut. Remove hub-to-knuckle
bolts. Pull hub assembly off axle shaft. Pull axle shaft through
knuckle to remove. Inspect axle shaft "U" joint and shaft splines for
wear. Replace as necessary.
3) Press hub out of bearings. Remove seals and bearings.
\003
EN G IN E O VER HAU L P R O CED URES - G EN ER AL IN FO RM ATIO N
1988 J e ep C hero ke e
Engine Overhaul Procedures - General Information
ALL PISTON ENGINES
* PLEASE READ THIS FIRST *
Examples used in this article are general in nature and do
not necessarily relate to a specific engine or system. Illustrations
and procedures have been chosen to guide mechanic through engine
overhaul process. Descriptions of processes of cleaning, inspection,
assembly and machine shop practice are included.
Always refer to appropriate engine overhaul article in the
ENGINES section for complete overhaul procedures and specifications
for the vehicle being repaired.
ENGINE IDENTIFICATION
The engine may be identified from its Vehicle Identification
Number (VIN) stamped on a metal tab. Metal tab may be located in
different locations depending on manufacturer. Engine identification
number or serial number is located on cylinder block. Location varies
with manufacturer.
INSPECTION PROCEDURES
* PLEASE READ THIS FIRST *
NOTE: Always refer to appropriate engine overhaul article in the
ENGINES section for complete overhaul procedures and
specifications for the vehicle being repaired.
GENERAL
Engine components must be inspected to meet manufacturer's
specifications and tolerances during overhaul. Proper dimensions and
tolerances must be met to obtain proper performance and maximum engine
life.
Micrometers, depth gauges and dial indicator are used for
checking tolerances during engine overhaul. Magnaflux, Magnaglo, dye-
check, ultrasonic and x-ray inspection procedures are used for parts
inspection.
MAGNETIC PARTICLE INSPECTION
Magnaflux & Magnaglo
Magnaflux is an inspection technique used to locate material
flaws and stress cracks. The part in question is subjected to a strong
magnetic field. The entire part, or a localized area, can be
magnetized. The part is coated with either a wet or dry material that
contains fine magnetic particles.
Cracks which are outlined by the particles cause an
interruption in the magnetic field. The dry powder method of Magnaflux
can be used in normal light. A crack will appear as an obvious bright
line.
Fluorescent liquid is used in conjunction with a blacklight
in a second Magnaflux system called Magnaglo. This type of inspection
demands a darkened room. The crack will appear as a glowing line in
this process. Both systems require complete demagnetizing upon
MAIN TE N AN CE IN FO RM ATIO N
1988 J e ep C hero ke e
1984-88 MAINTENANCE
AMC/Jeep Maintenance Information
Jeep; Cherokee,
Wagoneer
* PLEASE READ THIS FIRST *
NOTE: For scheduled maintenance intervals and the related fluid
capacities, fluid specifications and labor times for major
service intervals, see SCHEDULED SERVICES article below:
* SCHEDULED SERVICES - GASOLINE
* SCHEDULED SERVICES - DIESEL ENGINES - NORMAL (1985-87)
Warranty information and specifications for fluid
capacities, lubrication specifications, wheel and tire size,
and battery type are covered in this article.
MODEL IDENTIFICATION
VIN LOCATION
The Vehicle Identification Number (VIN) is located on the
left side of the dash panel at the base of the windshield. The VIN
chart explains the code characters.
VIN CODE ID EXPLANATION
Numbers preceding the explanations in the legend below refer
to the sequence of characters as listed on VIN identification label.
See VIN example below.
\
\
\
\
\
\
(VIN) 1 J C U N 7 7 1 X G T 0 0 0 0 0 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
\
\
\
\
\
\
1 - Manufacturing Country
1
* United States
2 - Company/Make
J * American Motors/Jeep
3 - Type
C * Multi-Purpose Vehicle
D * Incomplete Vehicle
E * Export, LHD
F * Export, RHD
4 - Engine Type
B * 2.1L (128 CID) 4-Cylinder Turbo (Diesel) (001B) (1985-87)
H * 2.5L (150 CID) 4-Cylinder TBI (Gasoline) (001H) (1986-88)
U * 2.5L (150 CID) 4-Cylinder 1-Bbl. (Gasoline) (001U) (1984-85)
Y * 2.5L (150 CID) 4-Cylinder 1-Bbl. (Export) (001Y) (1984-85)
W * 2.8L (171 CID) V6 2-Bbl. (Gasoline) (001W) (1984-86)
M * 4.0L (242 CID) I-6 (Gasoline) (001M) (1987-88)
\003
SC HED ULE D S ER VIC ES - G ASO LIN E
1988 J e ep C hero ke e
1984-88 MAINTENANCE
AMC/Jeep Maintenance & Service Intervals - Gasoline
Jeep; Cherokee, Wagoneer
* PLEASE READ THIS FIRST *
NOTE: All SERVICE SCHEDULES are listed for normal service
vehicles. If vehicle is operated under severe service
conditions, see SEVERE SERVICE REQUIREMENTS (PERFORM
W/SERVICE SCHEDULES) for items requiring additional
maintenance.
NOTE: This article contains scheduled maintenance service
information. Fluid types and capacities listed with each
service in this article are only those necessary to perform
that scheduled service. For specifications pertaining to
fluid capacities for the entire vehicle, fuse and circuit
breaker identification, wheel and tire size, battery type,
warranty information, or model identification refer to the
MAINTENANCE INFORMATION article in this section.
CAUTIONS & WARNINGS
AIR CONDITIONING MAINTENANCE
WARNING: NEVER add A/C refrigerant to correct a non-cooling problem
unless pressure gauges are connected to the system by a
certified technician. Lack of cooling may be caused by a
restriction, therefore adding refrigerant can cause a
dangerous pressure rise.
ANTI-LOCK BRAKE SYSTEM (If Equipped)
The anti-lock brake system contains electronic equipment that
can be susceptible to interference caused by improperly installed or
high output radio transmitting equipment. Since this interference
could cause the possible loss of the anti-lock braking capability,
such equipment should be installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS
observe the following cautions:
* DO NOT attempt to bleed hydraulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES Section.
* DO NOT mix tire sizes. As long as tires remain close to the
original diameter, increasing the width is acceptable.
Rolling diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* Use ONLY recommended brake fluids. DO NOT use silicone brake
fluids in an ABS-equipped vehicle.
BATTERY WARNING
WARNING: When battery is disconnected, vehicles equipped with
HALOGEN BULBS
Halogen bulbs contain pressurized gas which may explode if
overheated. DO NOT touch glass portion of bulb with bare hands. Eye
protection should be worn when handling or working around halogen
bulbs.
OIL FILTER
CAUTION: The engine oil filter mount has metric threads. Use of a
filter with improper threads can result in oil leakage and
possible engine damage. Look for M20 x 1.5 symbol on the
filter.
RADIATOR CAP
CAUTION: Always disconnect the fan motor when working near the
radiator fan. The fan is temperature controlled and could
start at any time even when the ignition key is in the OFF
position. DO NOT loosen or remove radiator cap when cooling
system is hot.
RADIATOR FAN
Keep hands away from radiator fan. Fan is controlled by a
thermostatic switch which may come on or run for up to 15 minutes even
after engine is turned off.
WHEEL & TIRE WARNINGS
CAUTION: Replacing original tires with different size tires may
result in false speedometer and odometer indications. Check
with dealer before using different size tires on vehicle.
CAUTION: Ensure all 4 wheels on vehicle have same tire size, type
and circumference in order to provide proper vehicle
handling. DO NOT mix radial-ply with bias-ply or
bias-belted tires. On 4WD vehicles, if tire size, type and
circumference on all 4 wheels are not the same, gear
shifting will be adversely affected and can damage transfer
case.
CAUTION: Temporary-use spare tires are for emergency use only. DO
NOT drive vehicle faster than 50 MPH or more than 100 miles
when using spare tire. DO NOT operate vehicle in 4WD mode
when using spare tire, as damage to transfer case can
result. Temporary-use spare tires have a total tread life
of 3,000 miles.
SERVICE POINT LOCATIONS