
PROTECTION OF THE ELECTRICAL COMPONENTS
PRECAUTIONS TO BE TAKEN WHEN CARRYING OUT AN OPERATION ON THE VEHICLE
It is essential to avoid actrons which may damage the electrical or the electronic equipment or create a short circuit
(wrth subsequent risk of fire or accident).
Battery:
a) First disconnect cable clamp from the battery negative terminal, earthed, then from the positive post.
b 1 Before tightening the negative clamp to the battery (the negative lead should be connected last), ensure that there
is no short circuit (bright sparks or arcs).
Small sparks may occur due to the interior lamp (door open), door locking device, clock or components having
remained in operation.
c 1 Make sure that the terminals are properly connected. Clamps and terminals should be clean and correctly tightened.
d ) When recharging the battery, disconnect the two clamps first.
e) Do not reverse the negative and positive clamps on the battery. (This could destroy the alternator diodes).
Fuses:
a 1 Fit the correct type of fuses: use the fuses specified for the protected devices
b 1 Take the added accessories and the functions into consideration.
Charging circuit:
,a 1 Do not run the alternator unless it is connected to the battery. Do not disconnect the battery when the alternator
is rotating.
b 1 Ensure that the regulator is correctly earthed.
c ) Do not interchange the leads connected to the regulator, (charge detection warning lamp and excitation are specific).
d ) Do not connect a suppressor capacitor to the regulator without taking precautions or following proper
instructions.
e 1 Do not use an electric welding equipment on the vehicle without having first disconnected the alternator, the regula-
tor and the battery (insulate the two terminals).
f 1 Do not R check )) the operation of an alternator by short circuiting the positive and ground terminals, which may
destroy the diodes.
Starting the engine:
Do not use a booster or a 24-volt battery. Only use a correctly charged 12-volt battery (a higher capacity battery may
be utilised). Otherwise, risk of deterioration of the ignition module or any other electronic control units. If the starter
is needed for starting the engine, without running it, it is necessary to disconnect datum and flywheel sensors on the
All Electronic Ignition, or the primary lead of the coil on any other type of ignition.
Ignition:
a 1 Do not connect a suppressor capacitor to the negative terminal of the coil.
b 1 Do not operate the module if its radiator is not connected to the earth.
c 1 Fit the radio suppressor capacitors recommended by the factory.
d 1 Never operate the ignition system while the HT circuit is open. Connect the HT leads to earth
e) Only use rev. counter having a HT sensor, (never puncture HT leads).
0.1. bulb:
a) Never replace a 01. bulb with the headlamp switched on. If the headlamps have been in use, allow them to cool down.
b) Do not touch a 0.1. bulb with bare fingers. Any fingerprints must be cleaned with soapy water and the bulb dried
with a dry lint-free cloth.
Checks :
a) Preferably use a high resistance (> 10 k Q VI voltmeter or a battery-operated ohm-meter
b) Take care not to use instruments taking their power from the mains.
Electronic components:
a) Avoid overvoltages due to a badly insulated charger, electric arcing or connections to the coil.
The units such as regulator, ignition module, tachometer, windscreen wiper timer, flasher unit, clock, radio, oil gauge
unit, door lock control unit, etc. comprising electronic components may be deteriorated.
b) The electronic components should not be placed or operated under a temperature exceeding 80°C.
c) Always switch off instruments or electronic control units before connecting or disconnecting them.
‘

le up the exhaust system. econnect, Fig. IV and V:
- connectors 11 I),
turaily aspirated engines w/th EN, fitted with
seals:
Tighten the flange to 1.6 mda
On the turbocharged engines with EH, fitted with
NEW nuts and seals:
Refit: Fig. I and II, - sensor (12) (with biue /dent mark),
- sensor (13) (with no ident mark),
- HT coil 191 cyls 1 and 4 (with yellow /dent mark),
HT coil i IO) cyls 2 and 3 (w/t/r fro markl,
- the suppressors,
- the reversing larnp switch wrring harness,
- the throttle spindle switch (141,
- knock sensor (I 8).
- flexible pipe (2) to the pressure release valve outlet,
- exhaust pipe (4) to the turbo, screws (31, distance
pieces (51,
- screw (6) and adjusting shims.
There should be a 5 mm clearance at least between
the exhaust pipe and the engine crankcase. Recouple, Fig. V and VI:
- the water hoses,
- air circurt pipes (151, (161, (17). (20) and (211,
- petrol circuit pipes (I 9),
- gear shift link rods,
- the accelerator cable.
Tighten, Fig. I and II:
- turbocharger nuts fin the correct sequence), Fig. II,
- flexible hose (2) screws (3) and nuts (I 1 to
2.5 mdaN,
- screw (6) to 5 mdaN. Fit:
- the driveshafts,
(See Op. @ MA 372-l/11
- the radiator,
- the bonnet,
- the battery,
Refit: Fig. Ill
- the pressure regulator and compressor holder (air
conditioning option) together with its shims; tigh-
ten nuts (7) to 5 mdaN. - the protection plate located under the spare
wheel.
Check the oil levels. Top up if necessary.
Vehicles with air-conditioning: Fill up the cooling circuit (wrth the heater open) and
carry out the bleeding operation.
- the compressor belt and protection cover,
- the pressure regulator accumulator, fitted with a
NEW seal,
- the HP pump outlet pope, fitted with a NEW sea/
and its fastenings (8),
- the pipe situated between the pressure regulator
and the brake accumulator, fitted with NEWseals,
- the HP pump rubber suction pipe,
- the horn. (As per Op @ MA 230.0/l/.
Bleed the front brakes.
(Refer to Op. MA 453.0/l/.
Check the gear change.
Lower the vehicle to the ground.

CHECKING THE TRANSISTORISED IGNITION MA
210.0/l 7 CHECKING THE DISTRIBUTOR ON TEST BENCH, Fig. I
To check the magnetic distributor on the bench, a transistorised module in good condition is essential. Use the
vehicle module and leads if the bench is not equipped. The ignition coil is not required.
CHECKING THE CENTRIFUGAL SPARK ADVANCE
Fit the distributor onto the bench:
Connect module (3) and distributor (I 1 to the harness (2)
Connect wiring harness plugs (2) to test bench:
To check the distributor: Fig. II and Ill.
Compare the distributor centrifugal spark advance curve with the theoretical curve:
- If the curve plotted does not correspond to the theoretical curve, modify the spring tension by bending the spring
hooking point support plate.
In order to do this, remove the cap and alter the spring tension by bending the attaching bracket, Fig. Ill and IV.
(D
: release the spring, T : tighten the spring) , Curve measured
I
II
Ill
IV Spring concerned
5
5
4 released
4 not in use Bending direction
T
D
T
D
CHECKING THE VACUUM SPARK ADVANCE
Compare the distributor vacuum spark advance curve with the theoretical curve
NOTE: The vacuum spark advance device is not adjustable: If the curve measured is out of tolerance, change the
capsule. ADJUSTMENT ON THE VEHICLE
Distributor timing:
- Fit the distributor, positioning it approximately midway between the slotted holes.
- Start the engine.
- The vacuum capsule being disconnected, use a strobe lamp to set the distributor timing to:
Advance (degrees
before TDC)
Engine rpm cx20 cx22
IO0 lo0
750
I 800
- Reconnect the vacuum capsule.
8531

ELECTRICITY
MA 510.00011 1
ELECTRICAL INSTALLATION GENERAL OUTLINES
PRESENTATION:
The electrical system operations are composed of:
- A main wiring diagram.
- A circuit diagram.
- Lists of parts,
harnesses,
earth connections,
connectors between harnesses.
- A fuse table.
A lamp chart.
- Various circuit and wiring diagrams for special functions or optional equipment.
I_
UTILISATION:
The wiring diagram indicates the location of the components, harnesses, earth connections and connectors
on the vehicle.
The circuit diagram presents the electrical circuits in a functional way.
- The components symbols in the circuit diagra*m are those shown on the symbol key (see pages 2 and 31.
- Several symbols can be used for a component and the item can be shownC.exploded on different lines
according to the functions.
- Switches are shown at rest, with vehicle stationary, and the doors closed.
- The switches must be moved from right to left.
- The position of a relay coil, generally to the left of the contact switch, is not compulsorily so.
- In cases where the selector switch is complex, the contact movements are shown in the manner to be
considered the most comprehensible.
- The electronic control units are not shown in detail.
Parts list: the parts are in the alphabetical order, and numbered.
The number of the item remains the same on all the diagrams provided the functron has not changed. The
parts list enables any item to be located on the wiring diagram (by means of letters and figures), and on the
circuit diagram (with a vertical line No). The identification of the connector and the ref. letter of the harness
attached to the part are also included in the parts list.
List of harnesses: it gives the position of electrical harnesses on the wiring diagram and the location of each
lead of this harness on the circuit diagram (capital letter in the middle of the wire).
List of earth connections: it indicates the location of the earth connections and the wires or connectors and
the connecting harnesses (letter CC m )), followed by a number).
List of harness inter connections : it indicates,
- the reference of the harness concerned,
- the type of end fittings: I, metal contact or connecting pin,
U, clip or socket,
- the colour of the wire insulator and the marking or sleeve colour code,
- the junction connector: number of channels, colour and channel involved,
- the location of this connector on the wiring diagram,
- the location of each channel of the connector on the circuit diagram.
The harnesses are described in alphabetic order.
8531 8532