1987 PORSCHE 944 ECU

944

944 S

944 Turbo Engine Oil Level
Engine oil consumption
It is normal for your engine to consume oil.
The rate of oil consumption depends on the
quality and viscosity of oil, the speed at which
the engine is operated, the climate, road
conditions as well as the amount of dilution
and oxidation of the lubricant.
Because of these variables, no standard rate
of oil consumption can be established, but
drivers should expect an increased oil
consumption at high speeds and when the
engine is new.
The engine in your vehicle depends on oil to lubricate and cool all of its moving
parts. Therefore, the engine oil should be
checked regularly and kept at the required level.
Make it a habit to have the engine oil level checked with every fuel filling. Lack of sufficient engine oil may lead to severe engine damage. The oil pressure warning light is not an oil level indicator.
Checking oil level
To get a true reading, the car should be on
level ground. After turning off the engine, wait
a few minutes for the oil to return to the oil
sump.
1. Pull out dipstick and wip
e it dry with a clean cloth or paper towel.
2. Reinsert dipstick: push it in all the way
down for an accurate reading.
3.
Pull dipstick out again. The oil level is
correct if it is between the "max" and "min"
marks on the dipstick.
4.
If oil level is below "min" mark, or not
showing on dipstick, add oil immediately.
The difference between the "max" and "min",
marks is about 1 U.S. quart or 1 liter. 69



Adding engine oil Only add the amount of oil that is needed. The correct oil grade and viscosity
recommendation is given under "Engine Oils". 1. Remove oil filler cap and remove dipstick.
2. Top up with quality oil labeled "API Service
SE or SF".
3.
Check oil level with the dipstick. The "max"
mark should not be exceeded.
4.
Replace cap and tighten securely.
WARNING
The oil filler cap and dipstick must be
secure to avoid oil spills and resulting fire
hazard.

944-Turbo
Engine Guard
Before working on the underside of the engine for the 944 Turbo, remove the two-part engine guard.

70

Changing Engine Oil
and Filter
High quality-multi-
grade oils are suitable for all year round driving. Seasonal oil changes are
therefore not necessary. Only if multi-grade
oils are not readily available, a single-
grade oil of the correct viscosity can be used.
Specifications of the various oils to be used
are detailed under "Filling Capacities and
Engine Oil". The use of oil additives is not
recommended by Porsche.
WARNING

When removing oil drain plug with your fingers, keep your arms as high as
possible. This will prevent hot oil from
running down your arm. Wear eye
protection.
Always use a new gasket when reinstalling the plug. Do not overtighten
the plug.
Before changing the engine oil yourself,
make sure that the disposal of the engine
oil and the oil filter, as special wastes, can
be carried out in the proper manner. Under absolutely no circumstance should used
oil find its way into the sewage system,
soil, rivers, ponds, or other
environmentally damaging areas. If there is no possibility of disposing of used oil in the proper manner
(when in doubt, consult local authorities),
please have the oil changed by your dealer or a service station.

Oil change intervals specified in the Warranty
& Maintenance booklet accompanying the
vehicle apply to normal operating conditions
and must be adhered to, including intervals for oil filter change.
If you drive mostly short distances, or if you
operate the vehicle in dusty areas, or under
predominantly stop-and-go traffic conditions,
or when temperatures remain below freezing
for extended periods, the engine oil should be
changed more frequently.
When chang
ing the engine oil and the oil filter, the splash shield under the car has to be
removed first.
Drain the oil when the engine is still warm.
71

The oil filter should be changed at the inter-
vals listed in your Maintenance Schedule.
1. Unscrew the oil drain plug (arrow), remove the oil filler cap and allow oil to drain
completely.
2.
Loosen oil filter element with appropriate wrench and remove.
3. Lightly coat new filter seal with engine oil.
4. Screw on filter by hand until gasket
contacts, tighten by one further turn and
finally recheck tightness of filter with the oil
filter wrench.
Specified tightening torque:
20 Nm (14 ftlb).
5.
Clean oil drain plug. Always use a new
gasket when reinstalling the plug. Do not
overtighten the plug. Correct tightening
torque is 43 ft. Ib. or 60 Nm.
6.
Fill the crankcase with the required amount of engine oil labeled "API Service SE or SF" (see "Filling Capacities"). Do not overfill.
7. Check oil level with dipstick. Top up if necessary. Reinstall oil filler cap and tighten securely.
8. Run the engine at various speeds for 3-5
minutes and check for leaks.
See Exercise Extreme Caution


72

Power Assisted Steering
The hydraulic assistance system allows
effortless steering under all driving conditions.
Slight hissing or squeaking sounds during
sharp turns (turning steering wheel from lock
to lock) are normal and do not indicate a
defective steering mechanism.
If the engine is not running, po
wer assisted steering is no longer effective. You can
continue to steer the car but more effort
will be required to turn the steering wheel.

Checking the fluid level
The hydraulic fluid level should be checked at
regular intervals. The fluid reservoir is
mounted on the right wheel housing in the
engine compartment.
1.
Unscrew cap from reservoir and wipe
dipstick with a lint free cloth.
2.
Let engine run at idle speed. Reinstall cap
and unscrew again. The fluid level should
be between the upper and lower mark on
the dipstick.
If necessary, top up with ATF-Dextron®.
3. Reinstall cap and handtighten securely.
73

Cooling System
Only use additives recommended for
aluminium engines and radiators. Your
Porsche dealer will be able to advise you.
For year round driving, phosphate-free
antifreeze is added at the factory for
temperatures down to:
-31° F / -35° C
Because of its anti-corrosion properties,
antifreeze should also remain in the cooling
system for summer operation. Cooling system capacity and specified antifreeze and water
ratios are listed under "Filling capacities".
Use any quality phosphate-free anti-freeze
containing ethylene glycol, available at your
Porsche dealer. Anti-freeze other than
specified by Porsche for aluminium engi-
nes and radiators may cause corrosion of
the cooling system, leading to engine
overheating and damage.

Only
for topping up coolant, a small amount of anti-freeze containing ethylene glycol and
phosphates may be used if recommended
anti-freeze is not available.
The anti-corrosion properties and the
antifreeze consistency will diminish gradually.
We recommend renewing the coolant mixture
at least every 2 years.
WARNING
The radiator fan is electrically driven. It is
switched on automatically by a thermostat
when the coolant reaches 198°F / 92°C.
Even when the engine is turned off, the fan will continue running, until the coolant
temperature has dropped to 189°F / 87°C
and until the engine itself has cooled down sufficiently.
Checking coolant level in expansion tank
A correctly functioning cooling system requires only minor care. The coolant level
should be checked from time to time, and
always before going on a longer trip.
The
expansion tank with filler cap opening is
located in the engine compartment (see
illustration). Since the expansion tank is
transparent, the coolant level can be checked
visually without removing the filler cap.

74

Jack support points
Black arrow: Jackport for car jack
White arrows: Lift points for workshop hoist or flo or jack
front on the inboard side members
rear on the side reinforcement brackets
Jacking at any other place may damage the vehicle o r may
result in personal injuries.
Changing a Tire
WARNING - Failure to follow these
instructions may result in serious personal injuries to you or to bystanders.
If you have a flat tire, move a safe distance off the road. Turn the emergency flasher on and use other warning devices
to alert other motorists.
Passengers must not remain in the vehicle when it is jacked up. Before you change a tire, be sure the ground is level and firm. If necessary, use a board under the jack to ensure that the jack does not sink into the ground. Set the parking brake and block the wheels opposite the flat tire on the other
side of the vehicle.
The jack is only to be used for changing
a tire. Do not use it as a support to work
under the car.
Never jack the car up by the body or the bumpers.
Sequence of operations:
1.
Loosen all wheel nuts. Do not yet remove
nuts.
2.
Securely place the jack in the jack support
at the indicated point. Place the jack at an
angle so that the jack base rests firmly on
the ground. If the ground is not firm under
the jack, use a board.
Do not raise the vehicle until you are sure
the jack is securely engaged.
3.
Raise the car by turning the handle
clockwise. Only raise the car as much as is
needed to change a wheel.
4.
Fully unscrew wheel nuts and remove wheel.

5. After you have mounted the spare wheel, insert the wheel nuts and hand tighten them crosswise. Snug wheel nuts with socket wrench and breaker bar.
6. To lower the car, turn the handle
counterclockwise till tire touches ground.
7.
Then go crosswise from one nut to another
tightening them firmly with the socket
wrench and breaker bar.
8. Fully lower the vehicle and remove jack.
9. Correct the air pressure of the tire you have just put on. Have flat tire repaired at next service stop.
Correct tightness of the wheel nuts is
important. The torque of 94 ft Ib (130 Nm) can
be obtained with a socket wrenc
h and breaker bar by any person of average strength. If in
doubt about the correct tightness of the wheel
nuts, have it checked with a torque wrench by
your dealer or a service station.
87





Lifting Vehicle

The jack ports are located below the middle of the door underneath the left and right rocker
panels, hidden from view.
Lifting with car jack
The car jack must never be used as a
support to work underneath the vehicle. If
the jack is accidentally dislodged, you
could be seriously injured. When working
under the vehicle always use safety stands specifically designed for this purpose.
WARNING
Jacking at any other place may damage the vehicle or may result in personal injuries.
The vehicle should never be lifted or jacked up from underneath the engine oil pan, the transmission housing, or the front or rear axle. This could lead to serious
damage.
Lifting with workshop hoist
Make sure there is sufficient clearance
between pads and vehicle before driving
vehicle onto hoist, especially if the vehicle
has a large front panel or spoiler. The vehicle must be lifted only at the lift points illustrated.
The front lift points are located on the inboard
side members of the underbody.
The rear lift points are located on the side
reinforcement brackets of the underbody.
Take care to avoid damaging critical
components which are close to the lift
points.
WARNING
When removing components such as
engine block, transmission housing, fuel
tank, wheels, front or rear axle, anchor
vehicle to hoist or add corresponding
weights to maintain the center of gravity.
Otherwise the vehicle might tilt or slip off
the hoist, causing serious damage or
personal injury.
Lifting with floor jack

The same lift points as illustrated for the hoist
also apply when using a floor jack. To avoid
damage to the underbody or chassis frame, it
is necessary to insert a rubber pad between
the floor jack and the lift points.
88

If it fails to light up, the fuse is defective and
must be replaced. Replace black plastic
cover.
The central electrical system contains plug in
relays for various electrical switching
functions.
Defective relays should be tested and
replaced by an authorized Porsche dealer.
To prevent damage to the electrical system
we recommend having all work - including the
installation of electrical accessories -carried
out by your authorized Porsche dealer. . ,

Fuses and Relays
The individual circuits are protected by fuses
to prevent damage to electrical leads and
components due to short-circuits and
overload.
The fuse box with a black plastic cover is
located on the left side in the engine
compartment directly in front of pivot point for
left windshield washer arm.
The use of the fuses and relays is shown
in a list on the inside of the cover of the
fuses and relays.
Replacing a Fuse
Before replacing a fuse, turn off all
electrical components and the ignition;
remove the key. Replacing a fuse or relay with the
engine running or the ignition on could
cause electrical shock.

A blown fuse indicates an overload in the circuit. When a fuse is blown it is not sufficient
to merely replace it. The cause of the short
circuit or overload must be located. Fuses
should never be patched up with tin foil or
wire as this may cause serious damage
elsewhere in the electrical circuit.
Open snap-on latches and remove plastic
cover.
To find out whether a fuse is serviceable, pull
it out with the plastic pliers specifically
provided for this purpose. Insert the fuse at
the test point on relay (G 3). If the fuse is in
proper condition, the green indicator light will
come on.
Loudspeakers


When installing a radio or booster amplifier,
check that the output is compatible with the
capacity of the loudspeakers supplied with the vehicle.
Rated capacity in Watt (Sinus)
Front Rear
2x10 2x10
HiFi Audio Package 2 x 25 2 x 25
89


Battery-12 Volt
The battery is located under the front hood in
the cowl area.
A replacement battery should always have the same rating as the original equipment battery.
Specifications are printed on the battery
housing.
Before work is done on the electrical
system, the battery must be disconnected
to prevent short circuiting. First
disconnect the negative ground wire and
then the positive cable. To reconnect
battery, reverse the procedure.
Disconnecting the battery while the engine is running will damage the alternator. This
also applies to cars equipped with a
battery main switch.
Never drive the car with a disconnected battery as this will damage the alternator. WARNING

Do not lay tools or other metal objects on the battery as they could cause a short
circuit across the battery terminals.
Do not expose the battery to an open flame or electric spark. Hydrogen gas
generated by the battery is explosive.
Do not let battery acid come in contact with skin, eyes, fabric or painted
surfaces.
If you get electrolyte, which is an acid, in your eyes or on skin, immediately rinse
with cold water several minutes and call a doctor. Spilled electrolyte must be rinsed off at once with a solution of water and baking
soda to neutralize the acid and prevent
damage to fabric and metal.
Checking the electrolyte fluid level
The electrolyte fluid level in your battery can
be checked by unscrewing and opening the
filler vent caps of each cell. The fluid level
should meet the indicator mark in each cell. If
necessary, top off with distilled water.
How often water must be added depends on
operating conditions and on the time of year.
Generally, the electrolyte level must be
checked more often in the summer than in the winter, and more often when driving long distances.
Only fill up to mark, otherwise the electrolyte will overflow when the battery is being charged and cause damage.
Battery care
Battery should be securely mounted
Terminals and connections should be kept
clean and properly tightened. Corrosion can
be prevented by coating terminals and
connections with petroleum jelly or silicone
spray
Vent caps must be securely tightened to
prevent spillage
Winter operation
During the winter months, battery capacity
tends to decrease as temperatures drop.
Additionally, more power is consumed while starting, and the headlights, heater, rear window defogger, etc., are used more
frequently. Curtail unnecessary power
consumption, particularly in city traffic or when travelling short distances only. Let your
Porsche dealer test the battery's capacity
before winter sets in. A well charged battery
will not only prevent starting problems but will
also live longer.
Battery charging
Automotive batteries lose their efficiency when not in use. The charge available in your
battery can be measured with a hydrometer.
We recommend that battery voltage be tested
by your Porsche dealer who has the
appropriate equipment. If the car is not driven
for prolonged periods, the battery


90

Sealed Beam Headlights
Replacing light units
1.
Turn on the ignition and depress light switch to the second stop to raise the concealed
headlights. Then turn off the ignition.
2.
Remove Phillips screw from headlight trim
(arrow), take off the plastic cover.
3.
Remove only the three recessed screws
(arrows) which secure the lamp unit
retaining ring, remove retaining ring, and
take out sealed beam unit.
4.
Disconnect plug from rear of unit.
5. Attach plug to rear of new unit.
6. Insert sealed beam unit and retaining ring,
tighten hold-down screws.
7.
Check headlight adjustment.
8. Install headlight trim and tighten retaining
screw.

Adjusting Headlights
Headlight adjustment should be done with a
headlight aiming device under the following
conditions:
At curb weight of car (i. e. car ready for use
and with full fuel tank).
Driver's seat should be occupied by a person
or a weight of approx. 165 Ibs (75 kg).
Tire pressure must be correct.
Roll car forward a few feet so that the
suspension seeks its normal position.
Headlight adjustment screws
Screw "A" (lateral adjustment)
right turn = beam moves right
left turn = beam moves left
Screw "B" (vertical adjustment)
right turn = beam moves up
left turn = beam moves down
95

944 Turbo

944 / 944 S

944 / 944 S
Fog Lights

On the 944 Turbo, before adjusting or
removing the fog lamp unit, loosen the
transparent side parts which are secured with
Phillips-head screws.
1. Loosen the Phillips screws (arrows) and
pull out the entire light unit.
2.
Pull out cable connector plug and unsnap
holding clamps.
3.
Replace defective bulb. Be sure the new
bulb is installed correctly.
4. Refasten holding clamps and plug in cable
connection.
5.
Reinstall light unit and fasten Phillips
screws securely.
Screw "a" (vertical adjustment)
96