210 Electrical System
Using the radio/cassette removal tools during removal of the unit.
Construct the special tools as illustrated,
insert both tools into the release holes on the radio/
cassette and carefully withdraw the radio/cassette
from the mounting bracket.
Disconnect the wiring harness terminal plug
and remove the radio/cassette.
Installation is a reversal of the removal procedure
with attention to the following points:
Remove the special tools from the radio/
cassette, connect the wiring harness terminal and push
the radio/cassette into the mounting bracket. Install the release hole covers on each side
of
the radio/cassette.
15. LAMP UNITS
HEADLAMPS
To Remove and Install
Disconnect the negative battery terminal.
If removing the drivers side headlamp on 1.8
liter engines, remove the bo lt securing the air cleaner
intake duct and remove the air cleaner intake duct.
Dismantled view of the headlamp assembly.
Remove the radiator grille as described in
the Body section. Remove the bolt and nut from the front and
rear of the inner headlamp. Remove the side indicator lamp assembly
and remove the bolts from the side of the headlamp.
Maneuver the headlamp inner side out first
and remove the headlamp from the vehicle. Installation is a reversal of the removal procedure.
To Adjust Headlamp Aim
Ensure that the tires are inflated to the
correct pressure and that the vehicle is positioned on
level ground.
The vehicle should be unladen, with a full
fuel tank and the driver sitting in the vehicle. When using a headlamp aiming machine,
refer to the manufacturers instructions for equipment
being used.
Partially removed view of the headlamp assembly. Diagram showing the correct light patterns using an
aiming board. Dimension A = 5 meters.
Electrical System 219
Wiring diagram (WDI) for the starting, charging and engine management systems.
COLOUR CODE
The first letter of the code
represents the main wire color,
the other letters represent the
trace colors.
B - BLACK
L - BLUE
G - GREEN
R - RED
Y - YELLOW
W - WHITE
N - BROWN
O - ORANGE
K - PINK
S - GREY V - VIOLET
P - PURPLE X - LIGHT GREEN
Z - LIGHT BLUE
M - DARK GREEN
T - DARK BLUE
A - LIGHT BROWN
E - SLATE
D - TAN
KEY 1. Battery
2. Fusible links
3. To BATT WD4
4. Alternator
5. Starter motor
6. To No 27 WD2
7. Ignition switch
8. To No.10 WD4
9. To ECU BIO
10. Inhibitor relav
11. Neutral safety
switch
12. Fuse No.8 Ignition
13. Ignition coil
14. Distributor
15. To ECU A1
16. Fuel pump relay
17. Fuel pump
18. ALDL connector - Terminal G
19. Oil pressure switch
20. To No. 19 WD2
21. To No. 4 WD2
22. Reverse lamp switch
23. Fuse No. 9 Ignition
24. L H reverse lamp
25. R H reverse lamp
26. EGI relay
27. ECU C16 and B1
28. ECU A6
29. To ECU D16
30. To ECU D15
31. Injectors
32. Ignition relay
33. To No. 1 WD2
34. To tachometer
35. Condensor
36. Bypass circuit (manual transaxle)
220 Electrical System
Wiring diagram (WD2) for the instruments, hazard and turning signal systems.
COLOUR CODE
The first letter of the code
represents the main wire color,
the other letters represent the
trace colors.
B - BLACK
L - BLUE
G - GREEN
R - RED
Y - YELLOW
W- WHITE
N - BROWN
O - OHANGE
K - PINK
S - GREY V -VIOLET
P - PURPLE X - LIGHT GREEN Z - LIGHT BLUE M - DARK GREEN T - DARK BLUE A - LIGHT BROWN E - SLATE D - TAN
KEY 1. Fuse 11 Ignition
2. Speedometer
3. Vehicle speed sensor
4. To No. 21 WD1
5. To ECU A10
6. To No. 13 WD1
7. Tachometer
8. Voltage regulator
9. Resistor
10. Temperature gauge
11. Fuel gauge
12. Temperature sender
13. Fuel sender
14. To ECM lamp
15. Oil lamp
16. Park brake lamp
17. Low fuel lamp
18. To ECU A5
19. To No. 20 WD1
20. Park brake switch
21. Low fuel switch
22. Brake switch
23. Brake fail lamp
24. Bulb check relay
25. Charge lamp
26. Door ajar lamp
27. To No. 6 VWD1
28. To No. 8 WD4
29. To No. 18 WD6
30. To No. 17 WD6 31. Hazard switch
32. Flasher unit
33. Turn signal switch
34. L H front combination
lamp
35. L H side indicator lamp
36. L H rear combination lamp
37. L H instrument warning
lamp
38. R H instrument warning lamp
39. R H rear combination lamp
40. R H side indicator lamp
41. R H front combination lamp
42. Divider circuit
Electrical System 221
Wiring diagram (WD3) for the fan switch, blower, air conditioning, rear demister and power
window circuits.
COLOUR CODE
The first letter of tha code
represents the main wire color,
the other letters represent the
trace colours.
B - BLACK
L - BLUE
G - GREEN
R - BED
Y - YELLOW
W - WHITE
N - BROWN
0 - ORANGE
K - PINK
S - GREY
V - VIOLET
P - PURPLE
X - LIGHT GREEN
Z - LIGHT BLUE
M - DARK GREEN
T - DARK BLUE
A - LIGHT BROWN
E - SLATE
D - TAN KEY
1. Blower fan motor
2. To No. 11 WD5
3. Resistors
4. Blower fan switch
5. To ECU C2
6. Air conditioning switch
7. Thermo amplifier
8. Pressure switch
9. Air conditioning relay No. 2
10. Compressor
11. Air conditioning relay No. 1
12. To ECU B8
13. Air conditioning relav No. 3
14. Condenser fan
15. Cooling Ian relay
16. Fuse 22 BATT
17. Fuse 10 Ignition
18. To ECU C1
19. Rear demister switch
20. Cooling fan motor
21. Rear demister
22. Rear demister warning lamp
23. Power window relay
24. Circuit breaker
25. R H front power
window motor
26. Power window amplifier
27. R H front power window switch
28. Door lock switch
29. Main power window switch
30. L H front power
window switch
31. R H rear power window switch
32. L H rear power window switch
33. L H front power
window motor
34. R H rear power window motor
35. L H rear power window motor
222 Electrical System
Wiring diagram (WD4) for the horn, audio, front wiper/washer and rear wiper/washer circuits.
COLOUR CODE
The first letter of the code
represents the main wire color.
the other letters represent the
trace colors.
B - BLACK
L - BLUE
G - GREEN
R - RED
Y - YELLOW
W - WHITE
N - BROWN
O - ORANGE
K - PINK
S - GREY V - VIOLET
P - PURPLE X - LIGHT GREEN
Z - LIGHT BLUE
M - DARK GREEN
T - DARK BLUE
A - LIGHT BROWN
E - SLATE
D - TAN
KEY 1. Fuse No. 18 Batt
2. Horn relay
3. Horn switch
4. Horn
5. Stop lamp switch
6. L H stop lamp
7. R H stop lamp
8. To No. 28 WD2
9. To No. 14 WD6
10. To No. 8 WD1
11. Radio cassette and clock
12. L H front speaker
13. L H rear speaker
14. R H front speaker
15. R H rear speaker
16. Fuse No. 19 Batt
17. Fuse No. 20 Batt
18. Fuse No. 6 ACC
19. Rear washer motor
20. Rear wiper/washer
motor
21. Rear wiper motor
22. Fuse No. 7 ACC
23. Front wiper motor
24. Front washer motor
25. Intermittent wiper relay
26. Front wiper/washer
switch
27. Variable intermittent
switch
Electrical System 223
Wiring diagram (WD5) for the mirrors, cigarette lighter and door lock circuits.
COLOUR CODE
The first letter of the code
represents the main wire color,
the other letters represent the
trace colors.
B - BLACK
L - BLUE
G - GREEN
R - RED
Y - YELLOW
W - WHITE
N - BROWN
O - ORANGE
K - PINK
S - GREY V - VIOLET
P - PURPLE X - LIGHT GREEN
Z - LIGHT BLUE
M - DARK GREEN
T - DARK BLUE
A - LIGHT BROWN
E - SLATE
D - TAN
KEY 1. Accessories relay
2. R H power mirror 3. L H power mirror
4. Power mirror switch
5. Fuse No. 3 ACC
6. Fuse No. 4 ACC
7. Fuse No. 5 ACC
8. Fuse No 21 B
9. Cigarette lighter
10. To No. 13 WD6
11. To No. 2 WD3
12. Door lock timer
13. Front door lock switch
14. Key lock switch
15. Door lock switch
16. L H front door lock solenoid
17. R H rear door lock solenoid
18. L H rear door lock
solenoid
224 Electrical System
Wiring diagram (WD6) for the lighting systems.
COLOUR CODE
The first letter of the code
represents the main wire color,
the other letters represent the
trace colors.
B - BLACK
L - BLUE
G - GREEN
R - RED
V - YELLOW
W - WHITE
N - BROWN
O - ORANGE
K - PINK
S - GREY V - VIOLET
P - PURPLE X - LIGHT GREEN
Z - LIGHT BLUE
M - DARK GREEN
T - DARK BLUE
A - LIGHT BROWN
E - SLATE
D - TAN
KEY 1. Fuse No. 17 Batt
2. Fuse No. 13 Batt
3. Fuse No. 14 Batt
4. Combination lamp
switch
5. RH headlamp
5A. RH high beam
6 . L H headlamp
6A. LH high beam 7. L H front clearance lamp
8. R H front clearance lamp
9. LH tail lamp
10. R H tail lamp 11. Licence plate lamp
12. Automatic transaxle indicator lamp
13. To No. 10 WD5
14. To No. 9 WD4
15. Illumination control
16. Combination meter
17. To No. 30 WD2
18. To No. 29 WD2
19. Interior lamp timer
20. Interior lamp switch
21. R H rear door switch
22. L H rear door switch
23. L H front door switch
24. R H front door switch
25. Luggage compart- ment lamp
26. Luggage compart- ment switch
226 Body
Remove the screws retaining the speaker to
the trim panel, withdraw the speaker slightly and
disconnect the wiring connector at the rear. Place the
speaker to one side clear of the work area.
On models with a step lamp located in the
door trim panel, remove the screws, withdraw the step
lamp and disconnect the wiring connector. Using a broad bladed screwdriver, carefully
lever the trim panel outwa rds and disengage all the
retaining clips. When all the clips have been disen-
gaged maneuver the trim panel from the door. Remove the screw retaining the speaker
water deflector to the inner door panel and withdraw
the water deflector.
Carefully remove the plastic sealing sheet from
the inner door panel.
Installation is a reversal of the removal procedure
with attention to the following points:
Ensure that the plastic sealing sheet is cor-
rectly installed and not torn or damaged.
Check the trim panel retaining clips and
renew any damaged clips as necessary. On models with manual windows, wind the
door glass to the closed position, install the
retaining
clip to the regulator handle and install the regulator
handle to correspond with the regulator handle on the
opposite door.
DOOR GLASS AND REGULATOR
To Remove and Install
Remove the interior trim panel and handles
as previously described. Lower the door glass to align the lift channel
with the lower aperture. Support the door glass and remove the
retaining screws from the lift channel and door glass. Tilt the door glass to disengage it from the
run channel, then lift the door glass out through the
door glass opening. Remove the retaining bolts securing the
regulator assembly to the door panel. On models with
power windows, disconnect the wiring connector.
Maneuver the regulator assembly from the door
through the lower aperture. Installation is a reversal of the removal procedure
with attention to the following points:
Ensure that the sliding surfaces are ade-
quately lubricated with a zinc oxide grease.
Loosely install the regulator assembly to the
inner door panel. Install the doo r glass through the door glass
opening, engage the door glass in the run channel and
loosely install the retaining screws.
Tighten the regulator retaining bolts and
operate the door glass a few times up and down to
ensure that the glass is centralized. Tighten the lift
channel screws and check the operation of the door
glass. Adjust as required.
Dismantled view of the manually operated front door
window regulator and glass components.
(5) Install the plastic sealing sheet, the trim panel
and the interior handles as previously described.
REMOTE CONTROL AND DOOR LOCK
To Remove and Install
Remove the interior handles, the trim panel
and the plastic sealing sheet as previously described.
Remove the screws retaining the door lock to
the door frame. Disconnect the operating links at the door
lock from the snipper button and the lock cylinder.
The remote control link can be left connected. On
models with central locking, disconnect the link from
the lock actuator.
Remove the screws securing the remote con-
trol to the inner door panel, release the link from the
inner door panel clip and w ithdraw the remote control
and door lock assembly from the door. Installation is a reversal of the removal procedure
with attention to the following points:
Ensure that the exterior handle operates
correctly and has 0.5-2.0 mm free play at the stepped
adjuster holder. Adjust the stepped adjuster holder if
necessary. Check the operation of the door lock assem-
bly before installing the plastic sealing sheet, the trim
panel and the interior handles as previously described.