1987 MAZDA 626 clutch

7A ON-VEHICLE MAINTENANCE
61G07X-189
61G07X-190
61G07X-191
ON-VEHICLE MAINTENANCE
TRANSAXLE OIL
Inspection
1. Park the vehicle on level ground.
2. Remove the speedometer cable dust cover, and
disconnect the cable from the speedometer driv-
en gear.
3. After removing the bolt, pull the gear case to re-
move
it
from the housing. (Insert a flat-tipped screw-
driver between the speedometer gear case and
the clutch housing, and use
it
to pry the gear case
loose if necessary.)
4. Check that the oil level is between the "F" and "L".
5. If not, add the necessary amount of the specified
oil through the gear case hole.
Replacement
1. Park the vehicle on level ground.
2. Remove the speedometer driven gear.
(See "Inspection" section above.)
3. Remove the drain plug, and drain the oil.
4. Replace the drain plug, and add the necessary
amount of the specified oil through the speedom-
eter gear case hole.
Specified oil
Type
ATF: DEXRON II
Above -18°C (0°F):
API: GL-4 or GL-5
SAE 80W-90 or SAE 90
Capacity:
3.35 liters (3.6 US qt, 3.0 Imp qt)
76G07A-006
7A—6

7A REMOVAL
REMOVAL
Fl except DOHC
76G07A-008
1. Battery
2. Main fuse block
3. Air cleaner assembly
4. Ventilation hose
5. Air hose
6. Ground(s)
7. Speedometer cable
8. Clutch release cylinder
9. Canister hose
10. Wheel
11. Splash sheild
12. Extension bar
13. Control rod
14. Stabilizer
15. Joint shaft
16. Gusset plate (rear)
17. Gusset plate (front)
18. Surge tank bracket
19. Starter
20. Under cover
21. Engine mount No.4
22. Engine mount No.2
23. Hunger rubber
24. Crossmember
7 A—10

REMOVAL 7A
DOHC
76G07A-009
1. Battery
2. Main fuse block
3. Air cleaner assembly
4. Ventilation hose
5. Air hose
6. Ground(s)
7. Speedometer cable
8. Clutch release cylinder
9. Canister hose
10. Wheel
11. Splash sheild
12. Extension bar
13. Control rod
14. Stabilizer
15. Joint shaft
16. Surge tank bracket
17. Starter
18. Engine mount No.4
19. Engine mount No.2
20. Rear member (4WS)
21. Hunger rubber
22. Crossmember
7A—11

7A REMOVAL
Carburator
76G07A-010
15. Starter
16. Engine mount No.4
17. Engine mount No.2
18. Under cover
19. Hunger rubber
20. Crossmember
1. Battery
2. Air cleaner assembly
3. Ground
4. Speedometer cable
5. Clutch release cylinder
6. Canister hose
7. Wheel
8. Splash sheild
9. Extension bar
10. Control rod
11. Stabilizer
12. Joint shaft
13. Gusset plate (rear)
14. Gusset plate (front)
7 A-12

REMOVAL 7A
RF-N and RF-CX
1. Battery
2. Air cleaner assembly
3. Vacuum hose
4. Intercooler pipe and hose
(RF-CX)
5. Electric fan
6. Speedometer cable
7. Ground(s)
8. Clutch release cylinder
9. Pressure and return hoses
(power steering)
10. Starter
11. Wheel
12. Splash shield
13. Stabilizer
14. Joint shaft
15. Extension bar
16. Control rod
76G07A-011
17. Exhaust pipe bracket
18. Water pipe
19. Gusset plate (rear)
20. Gusset plate (front)
21. Under cover
22. Engine mount No.4
23. Engine mount No.2
24. Crossmember
7 A—13

REMOVAL 7A
86U07A-023
86U07A-024
86U07A-025
11. Disconnect the clutch release cylinder.
12. Disconnect the tie-rod ends using SST.
13. Remove the stabilizer bar control links.
14. Remove the bolts and nuts at the left and right low-
er arm bolt joints.
15. Pull the lower arms downward to separate them
from the knuckles.
Note
Do not damage the ball-joint dust boots.
16. Separate the left driveshaft from the transaxle by
prying with a bar inserted between the shaft and
the case.
Note
Do not damage the oil seal.
17. Remove the joint shaft bracket.
18. Separate the right driveshaft together with the joint
shaft in the same manner.
86U07A-026
7 A—15

7A DISASSEMBLY
DISASSEMBLY
STEP 1
Disassemble in the sequence shown in the figure referring to disassembly note for the specially marked
parts.
76G07A-016
76G07A-017
24. Crank lever shaft
25. O-ring
26. Crank lever assembly
27. Shift fork and shift rod as-
sembly
28. Steel ball
29. Spring
30. Primary shaft gear as-
sembly
31. Secondary shaft gear as-
sembly
32. Differential assembly
33. Clutch housing
1. Rear cover
2. Lock nut
3. Lock nut
4. Primary reverse synchroniz-
er gear
5. Secondary reverse syn-
chronizer gear
6. Roll pin
7. Shift fork
8. Clutch hub assembly
9. Synchronizer ring
10. 5th gear
11. Gear sleeve
12. Secondary 5th gear
13. Lock bolt
14. Guide bolt
15. Lock bolt, ball and spring
16. Transaxle case
17. Magnet
18. Reverse idle shaft
19. Reverse idle gear
20. Lock bolt
21. Shift rod (5th and reverse)
and clip
22. Gate
23. Pin
7 A—18

DISASSEMBLY 7 A
Disassembly Note
Transaxle
Mount the transaxle on the SST.
86U07A-037
Lock nut
1. Lock the primary shaft with the SST.
2. Shift to 1st or 2nd gear.
3. Remove the lock nut.
86U07A-038
Shift rod
rj 'ic^rv
Shift fork and shift rod assembly
1. Align the ends of the interlock sleeve and of the
control lever, then turn the shift rod counter-
clockwise.
2. While holding the 1st-2nd shift fork with one hand
and the 3rd-4th shift fork with the other, raise them
both at the same time and shift each of the clutch
hub sleeves.
86U07A-039
3. Lift the control end and remove the steel ball, and,
at the same time, remove the shift rod from the
clutch housing.
4. Separate the shift rod and shift fork assembly from
each of the clutch hub sleeves.
76U07A-227
7A-19