Page 7 of 1865
FUNDAMENTAL PROCEDURES G
Depending on where they are;
1. Sealant should be applied to gaskets
2. Oil should be applied to the moving components
of parts
3. Specified oil or grease should be applied at the
prescribed locations (oil seals, etc.) before as-
sembly.
47U0GX-012
ADJUSTMENTS
Use suitable gauges and/or testers when making var-
ious adjustments.
67U0GX-002
ELECTRICAL SYSTEM
Be sure to disconnect the battery cable from the nega-
tive (-) terminal of the battery.
Never pull on the wiring when disconnecting con-
nectors.
When locking connectors, make sure to listen for a
click that will let you know they are securely locked.
Handle sensors and relays carefully. Be careful not
to drop them or strike them against other parts.
47U0GX-014
RUBBER PARTS AND TUBING
Always prevent gasoline or oil from getting on rub-
ber parts or tubing.
47U0GX-015
G—5
Page 57 of 1865
ON-VEHICLE MAINTENANCE (CYLINDER HEAD) 1 A
76G01A-035
Engine harness connector
Install the engine harness connectors.
Distributor
1. Apply engine oil to the O-ring, and position it on
the distributor.
2. Apply engine oil to the blade or gear.
3. Align the mating marks as shown in the figure
...8-valve.
4. Install the distributor with the marks facing straight
up.
5. Loosely tighten the distributor mounting bolt.
1. IG coil
2. Engine ground
3. Water tempera-
ture sensor
4. Water thermo
switch
5. Oxygen sensor
(Fl)
6. Injection harness
(Fl)
7. F/l solenoid
valve (Fl)
8. Throttle sensor
(Fl)
76G01A-113
Steps After Installation
1. Fill the radiator with the specified amount and type
of coolant.
2. Perform the necessary engine adjustments. (Re-
fer to TUNE-UP PROCEDURE.)
1
A—25
Page 129 of 1865
INSTALLATION 1A
Connector Location
Install each harness as shown in the figure.
1. IG coil
2. Engine ground
3. Water temperature sensor
4. P/S switch
5. Oxygen sensor (Fl)
6. Water thermo switch
7. Injection harness (Fl)
8. F/l solenoid (Fl)
76G01A-146
9. Throttle position sensor (Fl)
10. Alternator
11. Oil pressure switch
12. Starter
13. P.T.C. heater (carb.)
14. Solenoid valve (Slow cot) (carb.)
15. Solenoid valve (carb.)
16. Transmission harness
1A—97
Page 131 of 1865
INSTALLATION 1A
76G01A-099
76G01A-100
Air Cleaner Assembly
1. Install the air cleaner assembly.
Tightening torque:
16—27
N
m (1.6—2.8 m-kg, 12—20 ft-lb)
2. Connect the air flow sensor connector and air in-
take pipe (Fl).
Engine Oil
Add the specified amount and type of engine oil. (Re-
fer to Section 2A.)
Coolant
Close the drain plug, fill the radiator and reservoir tank
with the specified amount and type of coolant. (Re-
fer to Section 3A.)
Check Engine Condition
1. Check for leaks.
2. Perform engine adjustments if necessary.
3. Perform a road test.
4. Recheck the oil and coolant levels.
86U01X-204
1A—99
Page 152 of 1865
ON-VEHICLE MAINTENANCE (CYLINDER HEAD) 1 B
Distributor
1. Apply engine oil to the O-ring, and position it on
the distributor.
2. Apply engine oil to the blade.
3. Install the distributor.
4. Loosely tighten the distributor mounting bolt.
76G01A-035
Engine harness connector
Install the engine harness connectors.
1. IG coil
2. Heat gauge unit
3. Speed sensor
4. P/S switch
5. Engine ground
6. Water tempera-
ture sensor
7. Water thermo
switch
8. Crank angle
sensor
9. Oxygen sensor
10. Linear solenoid
11. Solenoid valve
(idle speed
control)
12. Throttle position
sensor
13. Injection harness
76G01B-035
Steps After Installation
1. Fill the radiator with the specified amount and type
of coolant.
2. Perform the necessary engine adjustments. (Re-
fer to TUNE-UP PROCEDURE.)
86U01X-041
1B-21
Page 210 of 1865
INSTALLATION 1B
Connector Location
Install each harness as shown in the figure.
76G01B-112
1. IG coil 10. Linear solenoid
2. Heat gauge unit 11. Solenoid valve (idle speed control)
3. Speed sensor 12. Throttle position sensor
4. P/S switch 13. Injection harness
5. Engine ground 14. Transmission harness
6. Water temperature sensor 15. Alternator
7. Water thermo switch 16. Oil pressure switch
8. Crank angle sensor 17. Starter
9. Oxygen sensor
1B-79
Page 212 of 1865
INSTALLATION 1B
76G01A-100
Air Cleaner Assembly
1. Install the air cleaner assembly.
Tightening torque:
16—27
N
m (1.6—2.8 m-kg, 12—20 ft-lb)
2. Connect the air flow sensor connector and air in-
take pipe.
Engine Oil
Add the specified amount and type of engine oil. (Re-
fer to Section 2A.)
Coolant
Close the drain plug, fill the radiator and reservoir tank
with the specified amount and type of coolant. (Re-
fer to Section 3A.)
Check Engine Condition
1. Check for leaks.
2. Perform engine adjustments if necessary.
3. Perform a road test.
4. Recheck the oil and coolant levels.
86U01X-204
1B-81
Page 307 of 1865
INSTALLATION 1C
Heater Hose
Connect the heater hoses.
Note
Position the hose clamp in the original loca-
tion on the hose and squeeze the clamp lightly
with large pliers to ensure a good fit.
86U01X-221
Connector Location
Install each harness as shown in the figure.
1. Alternator
2. Boost air temperature sensor (RF-CX)
3. Heat gauge unit
4. Water thermo switch
5. Pick up coil
6. Glow cord
7. Front harness connector and ground
76G01C-222
8. Fuel cut valve
9. Oil pressure switch
10. Starter
11. Water temperature switch
12. Transaxle harness
13. Grounds
1C—95