Page 2412 of 3115

B04698
B04696
Center Differential Lock
Indicator Light
Center Differential
Switch
Transfer Select
Lever
F08296
IN-20
- INTRODUCTIONFOR ALL OF VEHICLES
20 Author: Date:
2004 LAND CRUISER (RM1071U)
Transfer gear ºHº e ºLº gear shifting procedure:
When shifting, always put the shift lever of the transmis-
sion in N position. In other positions, the gears of the
transfer clash, and switching cannot be performed.
4. WHEN TESTING BRAKES, SPEEDOMETER, ETC.
(a) When carrying out any kind of servicing or testing on a
Full-time 4WD in which the front or rear wheels are to be
rotated (braking test, speedometer test), be sure to ob-
serve the precautions given below.
Incorrect preparations or test procedures may cause dan-
ger as well as unsuccessful test results.
Before starting any such servicing or test, be sure to
check the following items:
Center differential mode position (FREE or LOCK)
Vehicle skid control (VSC) system (with or without):
If the vehicle is equipped with the system, the slip
indicator light, the VSC/TRAC indicator light and the
VSC OFF indicator light come on with the ignition
key turned to ºONº. They will go off after about a few
seconds.
Whether wheels should be touching ground or
jacked up
Transmission gear position (N position)
Transfer gear position (H or L position)
Maximum testing vehicle speed
Maximum testing time
HINT:
w/o Vehicle skid control (VSC) system:
When the transfer select lever is put in ºLº position, the center
differential is put in LOCK condition regardless of the position
of the center differential lock switch.
Page 2413 of 3115

B04201
B04202
- INTRODUCTIONFOR ALL OF VEHICLES
IN-21
21 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Using Braking Tester:
Measure by low-speed type (Vehicle Speed: Below 0.5
km/h or 0.3 mph) brake tester and observe the following
instructions before performing the test.
(1) Position the wheels to be tested (front or rear) on
the tester.
(2) Put the center differential in FREE position.
(3) If the vehicle is equipped with Vehicle Skid Control
(VSC) system, prohibit the system from the activa-
tion (See step 2.).
(4) Shift the transmission shift lever to ºNº position.
HINT:
Do not forget to change the Vehicle Skid Control (VSC) & Trac-
tion Control (TRAC) system to operational condition after the
test. Check that the VSC warning indicator light goes off when
restarting the engine.
(c) Using Speedometer Tester:
Observe the following instructions and then measure with
the rear wheels.
(1) Position the rear wheels on the tester roller.
(2) Position the front wheels on the free roller or jack
them up.
(3) Put the center differential in FREE position.
(4) If the vehicle is equipped with Vehicle Skid Control
(VSC) & Traction Control (TRAC) system, prohibit
the system from the activation (See step 2.).
(5) Ensure that the vehicle does not move using wires.
CAUTION:
The maximum speed should be less than 60 km/h (37 mph)
and maximum driving time should be 1 minute.
HINT:
Sudden shifting, braking, acceleration or deceleration is
not allowed.
Do not forget to change the Vehicle Skid Control (VSC) &
Traction Control (TRAC) system to operational condition
after the test. Check that the VSC warning indicator light
goes off when restarting the engine.
Page 2414 of 3115

B04203
B04204
IN-22
- INTRODUCTIONFOR ALL OF VEHICLES
22 Author: Date:
2004 LAND CRUISER (RM1071U)
(d) Using Chassis Dynamometer:
Observe the following instructions and then measure with
the rear wheels.
(1) Remove the front propeller shaft.
(2) Put the center differential in LOCK position.
(3) If the vehicle is equipped with Vehicle Skid Control
(VSC) & Traction Control (TRAC) system, prohibit
the system from the activation (See step 2.).
(4) Ensure that the vehicle is securely fixed.
HINT:
Sudden shifting, braking, acceleration or deceleration is
not allowed.
Do not forget to change the Vehicle Skid Control (VSC) &
Traction Control (TRAC) system to operational condition
after the test. Check that the VSC warning indicator light
goes off when restarting the engine.
(e) On-V ehicle Wheel Balancing:
When doing on-vehicle wheel balancing on a full-time
4WD vehicle, to prevent each wheel from being rotated at
different speed in different directions (which could dam-
age the center differential), always be sure to observe the
following precautions.
(1) All of 4 wheels should be jacked up, being apart
from the ground completely.
(2) Put the center differential in LOCK position.
(3) If the vehicle is equipped with Vehicle Skid Control
(VSC) & Traction Control (TRAC) system, prohibit
the system from the activation (See step 2.).
(4) The parking brake lever should be fully released.
(5) None of the brakes should be applied.
(6) The wheels should be driven on the wheel balancer
with the engine running.
(7) Carry out the wheel balancing with the transmission
position in D position.
HINT:
When doing this balancing, pay attention to the other
wheels rotating at the same time.
Sudden acceleration, deceleration or braking is not al-
lowed.
Do not forget to change the Vehicle Skid Control (VSC) &
Traction Control (TRAC) system to operational condition
after the test. Check that the VSC warning indicator light
goes off when restarting the engine.
Page 2471 of 3115

MA0055
MA02T-02
- MAINTENANCEBRAKE
MA-7
55 Author: Date:
2004 LAND CRUISER (RM1071U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Check in a well lighted area. Check the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before checking the front brake.
(a) Check the all brake lines and hoses for damage.
(b) Check the all brake lines and hoses for wear.
(c) Check the all brake lines and hoses for deformation.
(d) Check the all brake lines and hoses for cracks.
(e) Check the all brake lines and hoses for corrosion.
(f) Check the all brake lines and hoses for leaks.
(g) Check the all brake lines and hoses for bends.
(h) Check the all brake lines and hoses for twists.
(i) Check all clamps for tightness and connections for leak-
age.
(j) Check that the hoses and lines are clear of sharp edges,
moving parts and the exhaust system.
(k) Check that the lines installed in grommets pass through
the center of the grommets.
2. INSPECT FRONT AND REAR BRAKE PADS AND
DISCS
(FRONT PADS: See page BR-16)
(REAR PADS: See page BR-25)
(FRONT DISCS: See page BR-21)
(REAR DISCS: See page BR-30)
3. INSPECT PARKING BRAKE LININGS AND DRUMS
(See page BR-36)
Page 2671 of 3115

B04933
New Gasket
B04934
Fulcrum
Length
30 cm
SST
B04895
SST Fulcrum
Length
30 cm
B02714
CORRECT
WRONG
Delivery Pipe O-Ring
- SFISFI SYSTEM
SF-3
1702 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) When connecting the union bolt (fuel pressure pulsation
damper) on the high pressure pipe union, follow the pro-
cedure below:
(1) Always use 2 new gaskets.
(2) Tighten the union bolt by hand.
(3) Using SST, tighten the union bolt to the specified
torque.
SST 09612-24014 (09617-24011)
Torque:
33 N´m (340 kgf´cm, 24 ft´lbf) for use with SST
39 N´m (400 kgf´cm, 29 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(c) When connecting the flare nut on the high pressure pipe
union, follow the procedure below:
(1) Apply a light coat of engine oil to the flare nut, and
tighten the flare nut by hand.
(2) Using SST, tighten the flare nut to the specified
torque.
SST 09023-12700
NOTICE:
Do not rotate the fuel filter outlet when tightening the flare
nut.
Torque:
34 N´m (345 kgf´cm, 25 ft´lbf) for use with SST
38 N´m (380 kgf´cm, 28 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(d) Take following precautions to remove and install the injec-
tors.
(1) Never reuse the O-ring.
(2) When placing a new O-ring on the injector, take
care not to damage it.
(3) Coat a new O-ring with spindle oil or gasoline be-
fore installing; never use engine, gear or brake oil.