1986 TOYOTA LAND CRUISER lock

TR069-02
D02653
 Gasket
Rear Extension
Housing
Vehicle Speed Sensor
Driven Gear
Oil Strainer
Case Cover Transfer Indicator Switch
(Neutral Switch)
Transfer Indicator Switch
(Low Switch)
37 (380, 27)
37 (380, 27)
37 (380, 27)
x9


37 (380, 27)

37 (380, 27)
x5 Adjusting Shim
Rear Case
Snap Ring Center Differential
Assemblyx8
Bearing Race
Shift Fork No. 1
Idler Gear Assembly Bearing Race
Shift Fork No. 1 Shaft
Bearing Race
Bearing Race
Input Shaft Assembly
Lever Lock Pin
Washer
 Oil Seal
Shift Inner Lever
Oil Receiver Motor ActuatorShift Outer Lever
11 (115, 8)
4.9 (50, 43 in.´lbf)

19 (190, 14)18 (185, 13)
12 (120, 9)
12 (120, 9)
37 (380, 27)
37 (380, 27)
x6 Transfer Indicator Switch
(Center Diff. Lock) Shift Fork No. 2 Shift Fork No. 2 ShaftOutput Gear
Snap Ring
Front Case
Breather Hose
Clutch Sleeve
Front Extension Housing Oil Seal
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part

Precoated partSpring
Ball Screw Plug
 Gasket
Slotted Spring Pin
Washer
- TRANSFERTRANSFER ASSEMBLY
TR-7
1895 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TRANSFER ASSEMBLY
COMPONENTS

TF0986
TF0857
D04308
Socket Wrench
D02671
TF0862
SST
- TRANSFERTRANSFER ASSEMBLY
TR-1 1
1899 Author
: Date
:
2004 LAND CRUISER (RM1071U)
17. REMOVE IDLER GEAR ASSEMBLY WITH CENTER
DIFFERENTIAL ASSEMBLY, SHIFT FORK NO. 1 AND
SHIFT FORK NO. 1 SHAFT FROM FRONT CASE
18. SEPARATE SHIFT FORK NO. 1 AND SHIFT FORK NO.
1 SHAFT
(a) Using a pin punch and hammer, drive out the slotted
spring pin.
(b) Separate the shift fork No. 1 and shift fork No. 1 shaft.
19. REMOVE SHIFT OUTER LEVER AND INNER LEVER
(a) Remove the nut and washer from the shift outer lever.
(b) Using a brass bar, hammer and socket wrench, tap out
the lever lock pin.
(c) Remove the shift outer lever, washer and inner lever from
the front case.
20. IF NECESSARY, REPLACE INNER SHIFT LEVER OIL
SEAL
(a) Using a screwdriver, pry out the oil seal from the front
case.
(b) Apply MP grease to the lip of a new oil seal.
(c) Using SST and a hammer, drive in a new oil seal.
SST 09950- 60010 (09951- 00270), 09950- 70010
(09951-07150)

TR06Y-01
D02673
D02662
SST
D02661
SST
D02672
D04309Socket Wrench
- TRANSFERTRANSFER ASSEMBLY
TR-13
1901 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
1. INSPECT SHIFT FORK NO. 2 AND CLUTCH SLEEVE
CLEARANCE
Using a feeler gauge, measure the clearance between the shift
fork No. 2 and clutch sleeve.
Standard clearance:
0.10 - 0.40 mm (0.0039 - 0.0157 in.)
Maximum clearance:
0.40 mm (0.0157 in.)
2. INSTALL THE BEARING RACE (FOR THE OUTPUT
SHAFT)
Using SST and a press, install the bearing race.
SST 09316-6001 1 (09316-00011, 09316-00031),
09950-60020 (09951-00890)
3. INSTALL THE BEARING RACE (FOR THE IDLER
GEAR)
Using SST and a press, install the bearing race.
SST 09316-6001 1 (09316-00011, 09316-00031),
09950-60020 (09951-00790)
4. INSTALL OIL RECEIVER TO FRONT CASE
Install the oil receiver and bolt.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
5. INSTALL SHIFT OUTER LEVER AND INNER LEVER
(a) Install the shift inner lever, washer and outer lever to the
front case.
(b) Using a pin punch, hammer and socket wrench, tap in the
lever lock pin.
(c) Install the washer and nut to the shift outer lever.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)

D01995
FIPG 3 mm (0.12 in.)
D02861
Q00541
Front
D01991
FIPG
4 mm (0.16 in.)
D02860
- TRANSFERTRANSFER ASSEMBLY
TR-17
1905 Author
: Date
:
2004 LAND CRUISER (RM1071U)
16. INSTALL REAR EXTENSION HOUSING
(a) Apply FIPG to the rear extension housing.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or
equivalent
(b) Install the rear extension housing and 9 bolts.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
17. ASSEMBLE SHIFT FORK NO. 2 SHAFT AND SHIFT
FORK NO. 2
(a) Install the shift fork No. 2 to the shift fork No. 2 shaft.
(b) Install the 3 snap rings to the shift fork No. 2 shaft.
18. INSTALL CLUTCH SLEEVE WITH SHIFT FORK NO. 2
SHAFT AND SHIFT FORK NO. 2
HINT:
Make sure to install the clutch sleeve in the correct direction.
19. INSTALL FRONT EXTENSION HOUSING
(a) Apply FIPG to the front extension housing.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or
equivalent
(b) Install the front extension housing and 6 bolts.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
HINT:
Set the clutch sleeve in differential lock condition.
20. INSTALL TRANSFER INDICATOR SWITCH
Install the 3 transfer indicator switches with 3 new gaskets.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)

Q07105
D02862
D02666FIPG4 mm (0.16 in.)
Q04610
D02690
TR-18
- TRANSFERTRANSFER ASSEMBLY
1906 Author
: Date
:
2004 LAND CRUISER (RM1071U)
21. INSTALL BALL, SPRING AND SCREW
(a) Install the ball and spring.
(b) Apply liquid sealer to the screw plug threads.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE
242 or equivalent
(c) Using a torx socket wrench (T40), install the screw plug.
Torque: 19 N´m (190 kgf´cm, 14 ft´lbf)
22. INSTALL OUTPUT GEAR TO FRONT CASE
HINT:
Apply gear oil to the output gear.
NOTICE:
Do not turn the output gear.
23. INSTALL MOTOR ACTUATOR
(a) Apply FIPG to the motor actuator.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or
equivalent
HINT:
Set the motor actuator in differential lock condition.
(b) Install the motor actuator and 4 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
24. INSTALL SPEED SENSOR DRIVE GEAR
Install the driven gear and bolt.
Torque: 11 N´m (115 kgf´cm, 8 ft´lbf)
25. INSTALL BREATHER HOSE

TR066-02
D02887
Transfer Indicator Switch
Connector
(Neutral Switch)
Transfer Indicator
Switch Connector
(Center Diff. Lock)Transfer Indicator Switch Connector
(Low Switch)
Motor Actuator Connector
No. 1 Vehicle Speed Sensor Connector Rear Propeller Shaft
Breather Hose
Transfer
Ground Cable
106 (1,080, 78)
69 (700, 51)
69 (700, 51)
Clip
Plate Washer
Wave Washer
Transfer Shift Lever Rod
AssemblyBushing
69 (700, 51)
69 (700, 51)
Transfer Case Protector
: Specified torque
N´m (kgf´cm, ft´lbf)Front Propeller ShaftCrossmember
50 (510, 37)
50 (510, 37)
74 (750, 54)
50 (510, 37)
28 (290, 21)
106 (1,080, 78)
106 (1,080, 78)
106 (1,080, 78)
80 (820, 59)
80 (820, 59)
80 (820, 59)
80 (820, 59)
- TRANSFERTRANSFER UNIT
TR-3
1891 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TRANSFER UNIT
COMPONENTS

TR067-02
D02645
D02646
Oil Level
0 - 5 mm
Filler Plug
Drain Plug
D01618
Q09803
Wooden Block TR-4
- TRANSFERTRANSFER UNIT
1892 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. RAISE VEHICLE
NOTICE:
Make sure that the vehicle is securely supported.
2. REMOVE TRANSFER CASE PROTECTOR
Remove the 3 bolts and transfer case protector.
Torque: 28 N´m (290 kgf´cm, 21 ft´lbf)
3. DRAIN TRANSFER OIL
Oil grade: API GL-4 or GL-5
Viscosity: SAE 75 W-90
Capacity: 1.3 liters (1.4 US qts, 1.1 lmp. qts)
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
4. REMOVE FRONT AND REAR PROPELLER SHAFTS
(See page PR-4)
5. DISCONNECT TRANSFER SHIFT LEVER ROD AS-
SEMBLY
Remove the clip, plate washer, wave washer and bushing, and
disconnect the transfer shift lever rod assembly.
6. DISCONNECT GROUND CABLE
Remove the bolt and disconnect the ground cable from the
transfer.
7. REMOVE CROSSMEMBER
(a) Support the transmission, as shown.
NOTICE:
Use a wooden block so not to damage the transmission oil
pan.
(b) Remove the 8 bolts, 2 nuts and crossmember.
Torque:
Bolt: 50 N´m (510 kgf´cm, 37 ft´lbf)
Nut: 74 N´m (750 kgf´cm, 54 ft´lbf)