DIFFERENTIAL CARRIER (Type R200)
Note If values sigrufying H and D' are
not given, regard them as zero and
compute After assembly, check to
see that tooth contact
is correct If
not, readjust
For the tooth contact pattern, see
page PD-9
Note Phon height adjustment can
be made
in a ut of 1/1m mm
(4/10,000 m) by seleahg dm
0 05 mm (0 0020 in) or 0.07 mm
(0 0028 in) shm in above chart
4 Fit determined pinion height ad-
justing washer
in drive pinion, and
press
fit rear bearing inner race in it
using Base ST30901000
ST3090 1000
PO092
Note Insert washer mto pinion with
the chamfered side towards gear
5 Lubricate pinion front and rear
beanngs Install dnve pinion in gear
carrier into which drive pinion bearing
spacer and vasher, front bearing inner
race and front pllot bearing spacer,
moreover, pllot bearing and front
oll
seal are fitted Fit front OII seal using
Gear Carrier Front Oil Seal Drift
KV38
100500
6 Fit companion flange on drive
pinion, and secure it in position by
tightening
nut to specified torque con-
firming preload
Note If dnve pimon lock nut IS worn,
replace it
@ : Drive pinion nut
186 - 216 N rn
(19.22 kgm,
137.159 ft-lb)
Drive pinion preload
(with oil real)
1.13 - 1.72 N.m
(11.5.17.5 kgcm,
10 0 - 15.2 in-lb)
ADJUSTMENT OF SIDE
BEARING WASHERS
1 If the hypoid gear set, carrier,
differential case
or side bearing has
been replaced with new
part, adjust
the side bearing preload with adjusting
washer The required thicknesses of
the left and nght washers can be
obtained from the following formulas
T, =(A-C+D-H)xOOl +E+205
T2 =(B- D t H') x 0 01 t F+ G+ I 95
Where,
Ti Required thickness
of left side
washer (mm)
T2 Required thicknes of right side
washer
(mm)
A& B Figure marked on the gear
carrier
C & D Figure marked on the differ-
ential case
E & F These are differences in width
of left or right side bearing against
the standard width
(21 00 mm)
If bearing width is 20 82 mm, this
21 00 -2082 =O 18 (mm)
This is the difference in thickness
of side spacer against the standard
width (8
10 mm) If spacer width is
8 02 mm, this figure wdl be as
follows
H Figure marked on rmg gear
8
10 - 8 02 = 0 08 (mm)
Figures for A, B, C and D are
dimensional variations m a unit of
l/loO mm against each standard meas-
urement
To measure width of side bearing,
see differential case assembly pro-
cedure
Before calculation, deterrmne "G"
value by measurmg spacer thxkness If
spacer is deformed or scratched, re-
place
figure wlll he as follows
G
PD-8
Sei number Varlanon number (H)
PO190
Example of calculation
Ex
1 --
A=4, B=3, C=5, D=6
E=O18mm, F=OlSmm
G=O08mm, H'=-2
Left side
Ti =(A- Ct D- H)x00l +E
t205
+ 0 18 + 2 OS
- - [4-5+6-(-2)j ~001
=7 x 001 +O 18 + 2 05
= 007 t 0 18 +2 05
= 2 30
The correct washer IS 2 30 mm
thck
hght side
T, = (B - D t H) x 0 01 t F + G
t 195
+ 0 08 + I 95
+ 195
- -13-6+(-2)] xOOltO15
=(-5) x 001 +O IS t 008
=-005 +O 15 + 008+ 195
=213
The correct wpsher
IS 2 15 mm
Uuck
