Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 142-O : Adj,,s/iaji f/a<, rarhnrt,//or Op. MA. 142.0
1
ADJUSTING THE IDLING SPEED
To carry out this adjustment, the following is needed
A tachometer
A device lor checkinq idling speed adjustments on the carburettor ( or on approved gas analyser )
- A CDA 23 checking oppmotus or a workshop test bench ( equipment mentioned in the Equipment and Repair
Materials list, or in the Tools and Equipment notes green notes )
NOTE : WEBER Carburettors ref. No W 54-50, 55-50, 69-50, 74-50 fitted on 1977 models onwards ore fitted with a
fool-proof plug ( white ) on the mixture screw. To adjust the exhaust emission, this plug has to be
removed, and
replaced, after adjustment, with a a Repair PI plug ( black ). See Op. MA, 142-000 for removing and fitting the plug,
and the necessary tools.
ADJUSTMENT CONDITIONS
1.
The idling speed adjus!ment must be carried out on an engine on which the rocker clearances and the ignition
are correctly set. with a clean air filter and
with the engine in good order.
2. Check that the butterflies return fully to their stops.
3. 30 not let pnythinq except the ignition and the engine cooling fan ( or ions ) impose any load on the alternator.
4. Run the engine to bring the
oil temperature up to 70 to 80’ C ( wait for the electric cooling fan ( or fans 1 to cut
in 1.
I. M 20/616, M 22/617, M 23/623 ENGINES I i< ?I< (5 wi/hr ,111 /or<,,,< co,1, <,r,cr or air ro,,di/io,ii?,g I ,I ‘-/
1. Wait for the electric cooling fan ( or fans ) to cut in.
2. Adjust screw (3) controlling the first choke butterfly opening until the following result is obtained : an idling
speed of 850 to 900 rpm.
3. Slowly adjust mixture screw ( 2) to obtain the following result
1.5 to 2.5 “/ of CO
1 7h~se authoris<, wadings correspond to a,,
8.7
% or more of CO2 nmbiot~l I~mpcuatur~ 0i 1 Y to 30” C.
4. Adjust screws (3 ) and (2 ) so that both the idling speed and the quantity of CO and CO 2 me correct.
Make sure that mixture screw (2) is adjusted last
Downloaded from www.Manualslib.com manuals search engine 2
OPERATION No MA. 142.0 SD : (./ )I c ,,,s m,d nd;,,s/is~~ /A? Ni/li-/Joll,lli,,ill I \/i’V, b’
/ Sll l:l~/sl1 lI.\KKI:I v1:/1/c l.JT I,
CHECKING THE IDLING SPEED AND THE CO READING I (.. JXO J
On cr vehicle fitted with the following :
-distributor : DUCELLIER 4510 B
Dwell ratio 61 7: + 3 ‘Y
Dwell angle 550 + 2”
Static advance 6”
Strobe timinq
6” at 850 rpm
Centrifuqal cuwe IA 2
- carburettor : WEBER 34 DMTR 30/200 Identification mark W 63-00
spark plugs: AC 42 FS
- engine, with the following rocker clearances : Inlet = 0.15 mm, Exhaust = 0.20 mm
Checking and adjusting the CO is carried out in the following conditions
1. Disconnect from the air-supply valve ( 3) the pipe from the valve to the exhaust manifold
2. Bring the engine oil up to a temperature of 85 ? 5’ C
3. Wait for the cooling ion ( 01
ims J to cut in.
4. Adjust screw ( 3) for opening of first choke butterfly in order to obtain on idling speed of 850 to 900 rpm
5. Slowly adjust the mixture screw (2) so (IS to obtain a CO reading of 2 to 3 “L for a temperature of 15” to 30 C
6. Adjust the mixture screw (2 ) lost
7. Connect to the air-supply valve (3 ) the pipe from the valve to the exhaust manifold.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 142-O SD : (i ‘CC ,ii:: md nr/;,,sfinji //I<, “~,ti.pOlllLliol, .S,Sl~l,, k’
c s 11’1:/~12/1 ,\lAHKli’/ “,iH,(.,.li.S , Op. MA. 142-O SD 5
ADJUSTING THE IDLING SPEED AND THE CO READING ( (.. ‘01~0 I
- IMPORTANT : II i nhsr,l,,/<~l, irirhi<&,, ,o rhnri~q~, /he sv//ing o, .Y,<,,I-r< lo,, , I , ,o, //a~ ~i.
2 I, hirh hns /,<,,‘I, “
: 0
m n (I vehicle fitted with the following :
m
-.
“, - distributor : DUCELLIER 4510 B
6
Dwell ratio 61 ‘:: ? 3 ‘,
x
2 Dwell angle
557 i 2=
Static advance 6
i
Strobe liming 6. at 850 rpm
;
F Centrifugal curve LA 2
a
a - carburettor : WEBER 34 DMTR 29/200 Identification mark W 61-00
5
“2 - spark plugs : AC 42 FS ( g.ap : 0.7 mm )
- engine with the following rocker cleoronces : Inlet 0.15 mm, Exhaust : 0.20 mm
Checking or adjusting the CO reading is carried out in the following conditions
1. Disconnect from the air-supply valve the pipe from the valve to the exhaust mariifold.
2. Bring the engine ail up to a temperature of 85” ? 5” C.
3. Wait.until the cooling fan f or fnvs 1 cut in.
4. Adjust screw ( 3) for the first choke butterfly in order to obtain on idling speed of 850 to 900 rpm
5. Slowly adjust the mixture screw (2 ) so as to obtain a CO reading of 2 to 3 “A for a temperature of 15 to 30” C
6. Adjust the mixture screw (2 1 last.
7. Adiust the throttle butterfly opening :
Disconnect one of the leads from the S( PIERBURG n electro-valve
Adjust screw (4) to obtain on engine speed of 1450 + 50 rpm
Connect the S< PIERBURG n electro-valve
8. Connect to the air-supply valve, the pipe from the valve to the exhaust manifold.
Downloaded from www.Manualslib.com manuals search engine 2
OPERATION No MA.IE. 144-00 : Chtiractcristics o/ the e 1,-Jc,tror,ic H clcctroltic
fire1 injc ctiwt systettt.
((L-JETRONIC,,
The H L-Jetronic 1) system is’an intermittent low-pressure injection system which injects petrol into the inlet
manifold.
The system measures the quantity of air drawn in by the engine. which is the main parameter for calculating
the amount of fuel. to be injected. The metering of the fuel is carried out by electro-magnetically triggered
injectors. These are under constant fuel pressure. The quantity of fuel injected is proportional to the duration
of injection. which in turn is optimally determined for any given engin& operating condition by an electronic
control unit ( E.C.U. ) from information supplied by several electric sensors.
One of the principal contributions of the H L-Jetronic H system is the reduction in the level of pollution of the
exhaust emissions.
The (( L-Jetronic v system is made up of the following components :
1
: Electric fuel pump
2 : Fuel filter
3 : Thermal switch
4 :, Double relay
5 : Electronic control unit ( E.C.U. )
6 : Supplementary air control
7 : Pressure regulator
8 : Injectors
9 : Cold-start injector
10. Idling speed adjustment screw
11 : Air-flow sensor ( with incorporated air temperature sensor )
12 : Switch on throttle butterfly spindle
13 : Additional resistors for the injectors (8)
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA.IE. 144-00 : Chu~acte~istics of the (( L-Jetronic n electronic
fuel injectiari system Op. MA.IE. 144-00 5
-AIR INLET SYSTEM’
Air drawn in via air filter ( 1 ) passes through the air-flow sensor (2’), via butterfly ( 3) and arrives in the inlet
distribution chamber, each pipe of which (4) leads to a cylinder.
-
‘I
Each cylinder has an electro-magnetic injector which is located very close to the inlet valve in order to improve
engine performance.
The supplementary air control (6) is located in parallel with the butterfly, and supplies the supplementary air
required by the engine to run smoothly when cold.
_ Once the engine has reached its normal running temperature, the idling speed air-flow is provided by a by-pass
valve
$ ( 5) which by-passes the butterfly as well.
.
2
co
T
$ It is important that the system be air-tight downstream from the air-flow sensor, so that no (( secondary )) air can
I
2 be drawn in, which would falsify the air-volume reading.
Downloaded from www.Manualslib.com manuals search engine OPEdATlON N- MA.IE. 144-00 : C1 3aractcJristics o/ the e L-Jetro~ic n elcctrorlir Op. MA.IE. 144-00 9
fuel injectian systwn. E.C.U; ( ELECTRONIC CONTROL UNIT )
Apart from three integrated circuits ( I.C. ) forming the main part of the E.C.U., there are in addition only a few
semi-conducting components condensers, calibrating resistors and filters so as to avoid.any interference.
I
The function of the E.C.U. is ,to supply an impulse to the injectors, and to control their opening for a precisely
defined amount of time. The E.C.U. to this effect uses the information provided by all the engine sensors which
translate the operating conditions of the engine into electric impulses.
All the injectors are connected in parallel, and inject fuel simultaneously twice for each rotation of the camshaft
( therefore,twice for each engine cycle ), injecting half the quantity of fuel required each time With this system
it is not necessary for the camshaft angle to coincide with the beginning of injection point, which eliminates the
need for a generating switch incorporated in the distributor.
The injection impulse control is ensured by the distributor impulses. The distributor produces four impulses for
every operational cycle. Since injection only occurs twice in every cycle, the E.C.U. must divide the frequency
by 2.
The impulses coming from the distriLti, are transformated into square waves by the waveform shaper. Since
injection only occurs twice for each camshaft rotation, whereas the distributor provides 4 impulses in the same
amount of time, the frequency of the impulses must be divided by 2 in the frequency divider.
These signals are used to charge a condenser. The condenser discharge determines the beginning of injection
point; the position of the air-flow sensor flap ( which determines the quantity of air drawn in ) being the main
parameter for calculating the duration of injection.
At the multiplying stage of the E.C.U., various correction values ( full load and idling speed via throttle butterfly
spindle switch, engine temperature via the water temperature sensor, air temperature via the air-temperature sensor
located in the air-flow sensor ) are combined with the signals from the air-flow sensor and the injt,ztion frequency
in order to determine the injection duration which is transmitted to the injectors by way of impulses.
The time it takes for the injector needle to open and close depends on the battery voltage.
As the supply voltage increases, the injection duration increases.
The fact that the quantity of fuel injected depends
on the voltage is cancelled out by the fact that the injection duration is inversely proportional to the voltaqq,in the
E.C.U.
The final impulse determines the time during which the injectors are connected to earth ( injection duration ‘supplied
by the output stage ).
Downloaded from www.Manualslib.com manuals search engine 10 OPERATION No MA.IE. 144-00 : Characteristics o/ the K L=Jetronic )) electronic
/uel iujectian system. AIR-FLOW SENSOR ( 1) :
The role of the air-flow sensor is to supply the E.C.U. with a signal proportional in voltage to the quantity of air
drawn in.
With the engine running, the sensor flap is maintained at an angular position determined by the intensity of the-air- ,
flow, against the resistive action of a spiral spring. The resistance to deflection of the sensor flap, produced by the
spiral spring, is calculated so as to compensate for any mechanical friction ( bearings, bushes ) and to limit the
pressure drop at the flap.
The movement of the sensor flap is damped by a blade rigidly attached to it. This damping blade rotates inside a
housing in which it is a close fit. The operating clearance determines the degree of damping. The use of a damping
blade cancels the effects on the angular position of the sensor flap of pressure variation’s in the inlet collector.
A potentiometer, actuated by the sensor flap spindle, transforms movement of the sensor flap into an electrical circuit which is transtiitted to the E.C.U.. The voltage of the electrical ‘current is inversely proportional to the
amount of air drawn-in.
In order to cancel the effects of any combustion taking place in the inlet manifold, a one-way valve is incorporated in the sensor flap.
Thanks to a by-pass channel, a small quantity of the air drawn ,in by-passes the sensor flap. This offers the possibility
of determining the air/lfuel mixture at idling speed by’varying the diameter of the by-pass channel, since the air going
through the by-pass is not measured. The switch for the pump ( engine running ) and the air temperature sensor are
located in the air-flow sensor.
Downloaded from www.Manualslib.com manuals search engine INJECTORS ( i ) :
Each cylinder is supplied by an electro-magnetically controlled injector which is fitted in the inlet duct;
the injector vaporises the fuel upstream of the inlet valve. In the case of the (( L-Jetronic )) system. all the
injectors operate simultaneously. However, in order to ensure regular fuel supply to the cylinders, there are
two injections for each rotation of the camshaft, each one supplying half the metered quantity of fuel required I
for the complete engine cycle.
The injector consists of a valve housing and an injector needle fitted with a magnetic core. The mobile magnetic
/
core is in one piece with the needle which in turn is compressed against the air-tight injector housing seat by
a helicoidal spring. At the rear end of the injector, there is a solenoid. and at the front a guide for the injector
needle.
Impulses coming from the E.C.U. create a magnetic.field in the solenoid; the magnetic core is attracted, and the
needle lifts off its seat the fuel under pressure is free to pass through, The movement of the magnetic core is
approximately 0.15 mm.
The duration of opening is determined by the E.C.U. as a function of the operating conditions of the engine at the
moment in question{. TEMPERATURE SENSORS t(
When the engine is started, for a temperature of approximately - 20” C, it needs two to three times more fuel than
when it has reached normal operating temperature. The enrichment of the mixture must be reduced as the engine
warms up, and must cease as soon as the engine has reached normal operating temperature. In’order to start off
this regulating procedure, the engine temperature must be communicated to the E.C.U. ( Electronic Control Unit ).
This is the object .of the temperature sensors.
The temperature sensor consists of a hollow threaded rod in which is located an NTC Thermistor made in semi-
conducting material. The letters .NTC, which signify (( negative temperature coefficient )) characterise its specific
property : its electrical resistance decreases as the temperature increases.
The (( L-Jetronic 1) system is fitted with.a water temperature sensor ( 2) and an air temperature sensor, the latter
situated in the air-flow sensor.