1982 VOLVO 960 heating

Lambda-sond
0258~3 ... '
(
_.J • •
70019401960 Specifications
Section 2 B 200, B 230 Engines
8230F
LH 2.2
Bosch
No . . . . . . .. . .. 009
Volvo PIN . . . . . . .. 1 346962-2
Replacement part. ( ... 006)
8200F
8230F
LH 2.4
... 034
3501753-2
8230FT
LH 2.2
8230FT 8230GT
Bosch No ..... . .. 006
Volvo
PIN . . . .. 1 346 738-6 LH
2.4
.1990
... 090 ... 085
3531400-4 3517778- 1
Resistance of preheating resistors:
cold Lambda (20°C = 68°F) .................... 30
warm Lambda sond (above 350°C = 662°F). . .. '130
Tightening torque ... , . , . .. , , ... , , . .. 55 Nm (40 ft Ib)*
* Apply Sealer (PIN 1161 035-9) to threaded section of sond .
57
III II, III II' III 'II III ,II III

145630
kO
6 3.0
4 0 .0
2 5 .0
( 16. 0
10 .0
6. 3
4.0
2.5
1 .6
"' I'\.
I\. ,
I\.
i'..
'i'.
'" 1 .0
0 .63
0.40 "" ...... ..... 0.25
0 .16
0 .10 .....
~
·40 -20 20 40 60
80 100 120 DC
145720
A ir contro l (idle ) va lve
146338
Lambda-so nd
14 6339
7001940 1960 Specifieations
Section
2 B 200, B 230 Engines
Air press ure sensor
Volvo PIN ... .... ...................... . 1 378 162-0
Signal
strength about 4.4 V at. .......... .
3,2 V at. .
......... .
2,1 Vat ........... .
1,1 V at. .......... .
0,5 V at. ......... . .
145631
A ir intake te m pe ra ture se nso r
100 kPa
80 kPa
60 kPa
40 kPa
20 kPa
Volvo PIN ....................... ....... 1 389 556-0
Approximate resistance values in Os:
- 40 °C
(-40°F) . ........................... .
-20°C (-4°F) ......... .................... .
O °C (32 °F) .............................. .
+
20 °C (68 °F) ........... ......... ......... .
+80°C (176°F) ....... ........ ...... ...... ..
For other resistance values, see chart .
45,000
15 ,000
5,800
2,500 330
Volvo
PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1389557-8
Resistance ..... ......... .. ............... approx 4 0
Volvo
PIN .... . .......................... 3517394-7
Resistance of preheating resistors:
cold Lambda (20°C = 68 °F) .................... 30
warm Lamds sand (above 350°C = 662 °F) ...... 130
Tightening torque. . . . . . . . . . . . . . . . . .. 55 Nm (40 ft Ib)*
• Apply Sealer (PIN 1161 035-9) to threaded section of sond .
59
II. III III III
III
III
III
I' ....

70019401960 SpetJiftdiIttons '
Section
2 ' B 200, ' B230:1Engines
Air con1ro'~(id{e~i.valve
146171
Injector ballast resistor pack
Coolant temperature sensor
0280130 ... 135791
Bosch PIN. . . . . .. .. . .. . .. . .. . . .. . . .. .. . . . .. . .. 032
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 346030-8
Resistance:
1Q° C (14 °F) ........................ 8.10-10.77 kO
20°C (68 °F) ......................... 2.28-2.72 kO
+80° C (176 °F) ......................... 290-3640
Lambda-sond
0258~3 ... ' 138112
62
Bosch PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 516
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 389618-8
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. approx 8
0
Four resistors (1 per injector)
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
5.5-6.5 0
4
I\.
rf' r\. 8 "-6 "-4
"
-3
2
" '8 "-6 I"-... 4 3
""" 2
~ 0' 8
6
4 3
2
0' -30 20 0 20 40 60 80 100 120 C 142811
B204GT B204FT B234F
Bosch PIN. . . .. . .. 085 .. . 090 ... 034
Volvo PiN ..... 3517778-1 3531400-4 3501753-2
Resistance of preheating resistors:
cold Lambda (20°C = 68 °F) .................... 30
warm Lambda sand (above 350°C = 662 °F). . .. 130
Tightening torque. . . . . . . . . . . . . . . . . .. 55 Nm (40 ft Ib)*
* Apply Never seez (PIN 1161 035-9) to threaded section of sond.

( ,
Lambda-sond
0258~ 138 112
Fuel pump
&' 0580254 ... 138069
Capacity at a line pressure of 250 kPa (36 psi)
70019401960 Specifications
Section 2 B 280 Engine
Early type
Bosch No ................ 020
Volvo PIN ............ 1 378 123-2
Resistance
of preheating resistors:
Late type
... 034
3501 753-2
cold Lambda sand (20°C = 68°F) ............... 3 n
warm Lambda sand (above 350°C = 662°F) . . .. 13 n
Tightening torque ....... ............ 55 Nm (40 ft Ib)*
* Apply Never seez (PIN 1 161 035-9) to threaded section of sond .
Type I
Bosch No ................ 948
Volvo PIN ............ 1 336 677-8
Type II
... 039
1 389449-8
+20°C (68°F) and 12 V .................................... . 140 litres/hr (37.0 US Galls. per hr)
120 litres/hr (31.7 US Galls . per hr)
95
litres/hr (25.0 US Galls. per hr)
11 V ........•............................
10V .. .................................. .
Current consumption
at a line pressure of 300 kPa (42 psi),
+20°C (68°F) and 12 V .................................... . max 5.0 A
Tank pump
Current consumption . . . . . . . . . . . . . . . . . . . . . . . . .. 3-4 A
95
'" III , II
NI' III ill ,II'
'"
)

70019401960 Specifications
Section
2 B 6304 Engine
I
150425
o 580 464 ...
145791
145792
Sil
104
Temperature sensor, coolant
SWF number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 601.605
Volvo part number ....................... 1 362643-7
Resistance
at:
O°C (32°F) . . . . . . . . . . . . . . . . . . . . . . . . . .. 7 300 0
+ 20°C (68°F) . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 800 0
+ 40°C (104°F) . . . .. . . .. . .. . .. . . . . . . . . . .. 1 200 0
+ 80°C (176°F) . . . . . . . . . . . . . . . . . . . .. . . . . . .. 300 0
+100°C (212°F)
............................ 1500
See diagram for other values
Lambda-sond
Bosch number. . . . . . . . . . . . . . . . . . . . . . .. 0 280 003 119
Volvo part number ....................... 3531 251-1
Resistance
in preheating resistor:
cold sand, 20°C (68°F) . . . . . . . . . . . . . . . . . . . . . . . . .. 3 0
hot sand, above 350°C (660°F). . . . . . . . . . . . . . . . .. 13 0
Tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55 Nm
(40 ft Ib) Apply 'Never-Seez', Volvo part number 1 161 035-9, to
entire thread
length.
Fuel pump
Bosch number. . . . . . . . . . . . . . . . . . . . . . .. 0 580 464 039
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 1 389449-8
Pump capacity at 300 kPa
(43 psi) and +20°C (68°F):
-12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 130 lit res/hour
(1.1 litres/30 secs)
-11 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 108 litres/hour
(0.9 Iitres/30
secs)
-10 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 86 litres/hour
(0.7 litres/30
secs)
Current consumption
at line pressure
300 kPa (43 psi), +20°C (68°F) and 12 V:
max ................................ ....... 6.5 amp
Tank pump
VDO number. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 92151034
Volvo
part number ....................... 3501 928-0
Current consumption . . . . . . . . . . . . . . . . . . . . . .. 3-4 amp
Fuel filter
Bosch number. . . . . . . . . . . . . . . . . . . . . . .. a 450 905 601
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 1 389 450-6
Filters particles
down to . . . . . . .. 0.002 mm (0.00008 in)
Tightening torque . . . . . . . . . . . . . . . . . . . . . .
.. 20-35 Nm
(15-26 ft Ib)

740/940 1991
Fuse Fed
by Circuits
protected Fuse Fuse
num- rating num-
ber ber
1
Battery + Fuel pump 25 A 13 Relay, injection
system Ignition system
Lambda-sond preheating
(not B
230 FT) f-----2 Hazard flash
lights 25 A
Main beam flash (via
fuse 17 and 18)
Central locking f-----
( 3 Power seats (motors) 15 A (X-relay, main beam , not fused) 14
r----4 Brake lighi switch
15 A Bulb failure warning
- brake lights f-----15 P-shift lock, solenoid f-----5 Clock 15 A
Radio
Power antenna -Door warning lights 16
Courtesy lights Make-up mirror Glove compartment light Trunk light 17 f-----6 ECC,
heater fan 30 A
-
ECC, controll unit 18
7 30-busbar
Fog
lights (940) 30 A 19
(battery+ ) Rear fog lights or X-relay, main beam -20
8 Main relay, Power windows
(motors) 30 A
power and
heating,
21
seats
9
Ignition Fasten seat belt reminder 15 A
switch 15 I Turn indicators
Magnetic clutch, ECC comp o
-
22
Relay, electric cooling fan Main relay, power and
heating, seats
P-shift inhibitor (solenoid) (ABS surge protector not fused) I----(
10 Heated rear window 30 A
Heated mirrors 23
Power sun
roof
11 Relay , in- Tank pump
15 A
jection Lambda-sond,
pre-heating 24
system (not
B
230 FT)
12
Ignition Back-up lights 15 A 25
switch 15 Overdrive relay, M
46 Bulb failure warning
Exhaust temp. warn. (Japan)
OD, AW71
Cruise control
26
Fed by
Ignition switch 15
Ignition
switch X
X-relay, main beam
Bulb
failure
warning
Main
light relay
Main relay, power and
heating, seats
Ignition switch 15 I or light switch
Battery +
70019401960 Specifications
Section 3 Electrical System
740/940 199 1
Circuits protected Fuse
rating
Automatic preheating, diesel 15 A Fuel valve, diesel Charge pressure limiter turbo diesel EGR, diesel (Control unit, fuel system, not fused) (Control unit, ignition system, not
fused)
(Power stage , fuel system, not fused)
(Diagnostic connector, not fused)
Radio 15
A Power mirrors
Tailgate wash/wipe
Cigar
lighter
Horn 25
A Windshield wash/wipe Headlight wash/wipe Power seats (controls) (SRS Airbag not fused)
Heater fan (not ECC) 30 A
ECC , control unit
ECC, solenoid valves
Left main beam 15
A Indicator light, main beam
Right main beam 15
A
Left dipped beam 15
A
Relay, front foglight Beam length control
Right dipped beam 15
A
Beam length control
Left parking lights, 15 A
front and rear
Licence
plate light
Panel lights
Right parking lights, 15 A
front and rear
Relay, foglight front Belt and ashtray lights back
Shift selector light Lights, switches and
compartment on tunnel
Heated front seat 25
A
(power)
Reserve
(SRS diagnosis
socket)
Rear
fog lights USA/CDN 15 A
Automatic dipped beam EU/OS (can be turned off)
Radio, USA/CDN/GB
(lights) (Switch, fog lights, 940 USNCDN not fused)
Radio, amplifier 15 A
135
I
Itl Itll
,It I Iltl ·ltl 1111 III
'", II.

70019401960 Specifications
Section
3 E lectrical System
I
960 1991
Fuse Fed by C ircuit s protecte d Fuse
960 1991
Fuse Fed by Circuit s protected Fuse nurn-rating nurn- r
ating
b er
ber
1 Light
Left
parking lights, 10 A
19 Ignition Control unit, ECC 15
A
switch Licence plate
light switch X Power
mirrors Bulb failure waring
Power seats (controls)
-outer rear lights
Tailgate wash/wipe t---2 Right
parking lights, 10 A Cigar lighter I----Bulb failure
warning 20 Horn 25
A -inner rear lights
Windshield wash/wipe
3 Main
light Left
main beam 15
A Headlight wash /wipe
relay Left auxiliary beam 21 Ignition Automatic pre-heat, diesel 5A r---4 Right
main beam 15 A switch
15 Mode selector I----Right auxiliary beam
22 ABS (control unit)
5
SRS diagnostic socket (Combined instrument not fused) 5A I----
6 Bulb failure Left dipped beam 15
A
warning , Beam length
control, left t---9-pole 7 Right
dipped beam 15
A 23
Control unit, AW 30-43 (A/power) 10 A
Control unit, fuel system Relay,
electric cooling fan
Beam length control, right (B
230/B 280)
8 Light
Foglights front
15 A Diagnostic
socket (B 6304)
r---switch
9 Foglights rear 10 A Indicator light, foglights rear -
24 Battery + Control unit, AW 30-43 10 A
(B/m emory) Control unit , fuel system
10 Lighting : 5A -Instrument panel
- Controls
-
Mode selector
-Beam length control Control
unit
, ignition system t---25 Hazard flash lights 25 A Central locking (Light switch not fused) I-----(Sun roof
26 Clock 10 A
-
ECC controls Courtesy lights
-Radio Door
warning lights
- Clock Engine compartment lighting
-Cigar lighter Trunk lighting
-Ashtray, front and rear -Shift selector scale
- Seat heating -Seat belt locks
I----27 Brake light switch 15
A Bulb failure warning sensor -brake lights P-shift inhibitor (solenoid)
11 Ignition Back-up lights 15 A
switch
151 Turn indicators
Cruise control
I----28 Heater
fan (ECC) 30 A
ECC compr essor t---t---12 Reduced
dip beam (Dim-dip) 15 A
P-shift inhibitor (control circuit) r---
29 Power antenna 30 A
Trailer (Turn indicator switch not fused)
13 Heated
rear window 25 A
Heated mirrors
t---
30 Relay,
fuel Tank pump 10 A
injection Lambda-sond
14 Exhaust
temp. warn. (Japan)
10 A
Overdrive
(M 46, AW 70/71)
Power windows (controls)
31 Battery + Relay, fuel injection 25
A -Fuel pump
Power sun roof
(controls) 32 Battery + Amplifier, radio 15
A
Heated seats (controls) Fasten seat belt reminder
I----33 Radio 10 A
Bulb
failure warning, 14-pole t---15 Reserve t---16 Reserve 3
4
Relay , power Power
windows (motors) 30 A
windows Power
sun roof (motor)
t---35 Heated
seats (power) 30 A
Power seats (motor)
17
Ignition Reserve t---switch X
18 Radio 5A (SRS
Airbag not fused)
136