1982 VOLVO 700 lock

(
Control to le ra nce (on test bench)
Load
55 A alternator to ............... ............. ....... ... .
.
70A ...................... ........................... . .
80A .................. ...................... .......... .
90A ......... ......................................... .
The
control voltage should now be between 0 and 0.3 Volt lower than
the previous reading.
V 16
15,5 .
15
'"
v
15,5
15 .
14,5 14
13,5
70019401960 Specifications
Section 3 E lectrical system
47 A (rated output x 0.85)
60 A (rated output x 0.85)
68 A (rated output x 0.85)
77 A (rated output x 0.85)
13 30 20 10 0 10 20 30 40 50 60 70 80 90C' 13 30 20 10 0 10 20 30 40 50 60 70 80 90100 110C'
Exte rn al volt age- te m perature 5A load
1:l9000
Int erri al volt age- te mp erature 5A load
G ro up 33 S ta rt er m otor
Bosch GF 12V 1.1 kW (00013111 .. )
V olvo PIN 463856 , 464 316, 464317,1346 707
Direction of rotation (viewed towards pinion) ............... .... . .
Output . . ......................................... , ......... .
Test values , mechan ical
Armature end clearance ....... ................... .......... . .
Brush spring force
.......................................... .
Distance from pinion to ring gear ... .
.......................... .
Frictional torque, armature brake ............................ .. .
Pinion
idling torque ........... .. ...................... ..... .. .
Backlash ..................... .............................. .
Pinion
modulus . .. .............................. ............ .
Commutator , min . diameter
................................... .
Carbon brushes, min
length .. ............................ .... .
Max
radial runout, commutator and armature body ... ........... .
Clockwise
1 .1 kW (1.5 hp)
0.01-0.3 mm
18-21 N
1.0-3.8 mm
25-40 Ncm
14-22 Ncm
0 .
3-0.5 mm
2.12 mm
33.5 mm
13 mm
0 .
05 mm 0.000
4-0
.012 in
4.1-4.7Ib
0 .039-0.149 in
2.2-3.5 in. lb.
1 .7 - 2.6 in. lb.
0.0118-0.0196 in
0.0835 in
1 .319 in
0 .512 in
0 .0019 in
1 39001
123
III III III III III ,11, III ·111 III

70019401960 Specifications
Section 3 Electrical system
Test
values, electr ica l
Unloaded starter motor: 11.5 V and max. 70 A .................. .
Locked starter motor: 7.4 V and
480-560A ..................... .
6.5 V and
410-490A ..................... .
Minimum cut-in voltage, control solenoid
....................... .
Bosch OW 12 V 1.4 kW (0001108 ... )
Volvo PIN 1 357199, 1 398702, 1 398764
3523301, 3523302,
3523303
Direction of rotation (viewed towards pinion) .................... .
Output ...................................................... .
Test values, mechanical
Armature end clearance ..................................... .
Distance
from pinion to ring gear .............................. .
Frictional torque, armature brake
................ ... ........... .
Pinion idling torque
.......................................... .
Backlash
.................... ............................... .
Pinion modulus
............................................. .
Commutator, minimum diameter
.............................. .
Carbon brushes, min length
.................................. .
Max. radial run-out, commutator and armature .................. .
Test values, electr ica l
Unloaded starter motor 11.5 V and max. 75 A ..... .............. .
Starter motor locked, 4.5 V and
625-800 A ..................... .
Lowest cut-in voltage, control solenoid
......................... .
Bosch OW(R) 12V 1,7 kW (0001110063)
Volvo PIN 1 363912
Direction of rotation (viewed towards pinion) .................... .
Output ................................................... .. .
Test values, mechanical
Armature end clearance ..................................... .
Distance from pinion
to ring gear .............................. .
Frictional torque, armature brake
.............................. .
Pinion idling torque
........................................... '
Backlash ................................................... .
Pinion modulus
............................................. .
Commutator, minimum diameter
............................. . .
Carbon brushes, min length .
................................. .
Max. radial run-out, armature
................................. .
commutator
............................... .
Test values, electr ica l
Unloaded starter motor, 11.2 V and max. 95 A .................. .
Starter motor locked, 3.8 V and
650-840 A ..................... .
Lowest cut-
in voltage, control solenoid ......................... .
124 min
125
rls (7500 rpm)
OrIs and min 16 Nm
OrIs and min 15 Nm
8V
Clockwise
1.4
kW (1.9 hpj
0.05-0.4
mm
2 .0-3.0 mm
0.9-1.4 Nm
0.12 -0.18 Nm
0.3-0.6 mm
2.12 mm
31.2 mm
8.0 mm
0.05 mm
min 48 rls (2900 rpm)
OrIs and min 16 Nm
7.3V
Clockwise
1.7 kW (2.3
hpj
0.05-0.04
mm
2-3 mm
0.9-1.5 Nm
0.12-0.18 Nm
0 .3-0.6 mm
2.11 mm
31.2 mm
6mm
0.05 mm
0 .01 mm
min 2800 r/min
OrIs
7.3V
0.0020-0.0158 in
0.0788-0 .1182
3 .9-6.5 in. lb.
2.4-3.4 in. lb.
0.014-0.023 in
0.0835 in
1.229 in
0.315 in
0.0019 in
(0.002-0.016 in)
(0.08-0.12 in)
(8-13
in Ib)
(1.1-1.6 in Ib)
(0.01-0.024 in)
(0.831 in)
(1.23 in)
(0.24 in)
(0. 002 in)
(0.0004 in)

(
Bosch JF 12V 2 kW (0001362 ... )
Volvo PIN 1 257939
Direction of rotation (viewed towards pinion) .................... .
Output ..................................................... .
Test va lu es , mechanical
Armature end clearance ..................................... .
Carbon brush spring force .
.................................. .
Distance from pinion to ring gear ..
............................ .
Frictional torque, armature brake .............................. .
Pinion
idling torque ........................................ .. .
Backlash ...... ............................................. .
Pinion
modulus ............................................. .
Commutator, minimum diameter
.............................. .
Carbon brushes, min
length .................................. .
Max .
radial run-out, commutator and armature .................. .
Test v alues , e lec tric al
Unloaded starter motor, 11.5 V and max. 95 A .................. .
Starter motor
locked, 4.5 V and 700-880 A .................. ' .. .
Lowest cut-in
voltage, control solenoid ......................... .
Bosch EV 12V 2,2 kW (0001218 ... )
Volvo PIN 1 328392
Direction of rotation (viewed towards pinion) .................... . ,/ Output ..................................................... .
Test values , mechan ical
Armature end clearance ..................................... .
Distance from pinion to ring gear
.............................. .
Frictional torque, armature brake .............................. .
Pinion
idling torque .......................................... .
Backlash.. . . .. ,.,',.,." ..... " .. " ..... , ..... ,., .. ,., .. .. .
Pinion
modulus. , .... , . ... , . , ............... ........ , .... , .. .
Commutator, minimum diameter
.. , , .. , .. , ....... , .... , . , .. , .. .
Carbon brushes, min
length, , ........... , .... , .... , .... , .. , .. ,
Max. radial run-out, armature .. , .. , . . , , , .............. , . , .. , .. .
commutator
....... , ..... , .. , , .... , . , .. , .. .
Test va lu es , e lectr ica l
Unloaded starter motor, 10.5 V and max. 160 A ... , .... . , . , .. , .. .
Starter motor
locked, 3.0V and 720-950 A " ., ........... , ..... .
Lowest cut-in
voltage, control solenoid, , , , ....... , .. , .. , . , .. , .. ,
70019401960 Specifications
Section 3 Electrica l system
Clockwise
2 kW (2.7 hpj
0.01-0.3 mm
23-25 N
2.5-3 mm
0.44-0,74 Nm
0.27-0 .39 Nm
0.35-0.60 mm
2.12 mm
42,5 mm
8.5 mm
0,05 mm
(0.0004-0 .012 in)
(5,2-5.6 Ib)
(0.1-0 .12 in)
(3.9-6 .5 in Ib)
(2.4-3.4 in Ib)
(0.014-0.024 in)
(0.0835 in)
(1.67 in)
(0.33 in)
(0.002 in)
min 108 rls (6500 rpm)
OrIs and min 44 Nm
7.5V
Clockwise
2,2 kW (3.0 hpj
0.05-0.3 mm
2-3 mm
1.0-1.5 Nm
0,27-0.35 Nm
0 .3-0.6 mm
2,12 mm
28 ,9 mm
7.0 mm
0 .05 mm
0,01 mm
min
70 rls (4200 rpm)
OrIs and min 25 Nm
7.8V
0.0020-0.0118 in
0.079-0.118 in
8.8--13.2 in Ib
2.4-3.1 in Ib
0.0118--0.023 in
0.0835 in
1.139 in
0.276 in
0 .0019 in
0,0004 in
125
J

70019401960 Specifications
Section
3 Electrical system
HITACHI 12 V 1.4 kW 5114-232 A
(Volvo PIN 1 357373)
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 kW (1.9 hpj
Test values , mechanical
Armature axial clearance ..................................... .
Brush spring tension
........................................ .
Pinion modulus ... .......................................... .
Idle clearance .............................................. .
Minimum diameter of commutator
.................... ......... .
Minimum
length of brushes .......................... ......... .
Test values, electr ica l
Unloaded starter motor, 12 V and max. 60 A .................... .
Starter motor under
load: 10.3 V, 200 A ........................ .
Starter motor
locked: 6 V and max. 650 A ...................... .
Lowest cut-in
voltage, control solenoid ........ ... .............. .
HITACHI 12 V 2.0 kW 513-91
(Volvo PIN 1 328391)
Direction of rotation (viewed towards) .......................... .
Output ..................................................... .
Test values, mechanical
Armature end clearance ..................................... .
Brush spring force
.......................................... .
Pinion modulus ............................................. .
Pinion backlash ............................................. .
Commutator, min diameter ..
................................. .
Carbon brushes, min
length .................................. .
Test values, electr ical
Unloaded starter motor, 11 V & max 140 A ..................... .
Loaded starter motor, 8.8
V, 300 A. ............................ .
Locked starter motor, 3
V, max 880 A .......................... .
Minimum cut-in
voltage, control solenoid ....................... .
126
0 .03-0.1 mm (0.0012-0.0039 in)
13.7-17. 7 N (1.4-1.8 kp)
2.12 mm
0.3-1.5 mm (0.012 -0.060 in)
39 mm
(0.1536 in)
11 mm (0.433 in)
min. 117
rls (7000 rpm)
min 37
rls (2200 rpm) and min. 4.6 Nm
OrIs and min. 19 Nm
8V
Clockwise
2.0
kW (2.7 hpj
0.2-0.5 mm (0.0079-0.0197 in)
26.5-32.4 N (6.0-7.3 Ib)
2.12 mm (0.0835 in)
0.3-1.5 mm(0.0118-0.0591 in)
35
.5 mm (1.40 in)
9 mm
(0.35 in)
min 65
rls (3900 rpm)
min 25
rls (1 500 rpm) and min 8.3 Nm
OrIs & min 24.5 Nm
8V

7001940;'960 Specifications
Section 3 Electrical System
Group 37 Fuses
1982-1983
Fu se Circuits protected
num -
ber Fuse
rating
30 + feed (c ir cu its alw ays live, ig nition off)
1 * Fuel pumps E-engines (fuel injection
B23ET) ........................... ...... 25A (via fuel pump relay)
2* Four-way hazard warning lamps ........ . 25A Headlight flasher (via fuses 17 and 18) Central locking system
3 Extra
lights (spot/fog lamps in air dam/
4
5
front spoiler) ............................ 15A
Brake lights ............. ................ 15A
Clock .......................... ......... 15A Vanity mirror lamp
Glove compartment lamp Engine and luggage compartment lamps
Interior lamp
Power aerial Door warning lamps
Radio
15 + feed (ignition II & III)
(fu ses 6 a 7 via relay)
6 Electric cooling fan ...................... 25A
7 Power windows .................. ....... 30A
8 Direction indicators ...................... 15A Constant idling (E & F engines) Solenoid valve (carb)
Hot start valve (carb)
Overdrive relay
Relay glow plugs , Diesel
9 Electrically heated rear window. . . . . . . . .. 30 A
Power sun roof
10 Instrumentation ...................... , .. 25A Reversing (back-up) lights Heated front seats
Seat belt reminder Spade terminals + 15 in central electrical
unit:
-Relay fuel pump -Relay power windows/electric cooling
fan
-Oil level sensor Delay valve AC Bulb failure warning
Seat belt reminder (USA & Canada)
11 Day running lights ...................... 25A Cruise control
128
Heater fan, CU low speed
ACC
1982-1983
Fuse Circuits protected
num -
ber
X-feed (ign ition I & II)
Fuse rating
12 Cigar lighter ... ......................... 15A Radio
Power door mirrors
Power seats
13 Horn ................................ ... 25A Windshield wash/wipe (intermittent relay)
Headlamp wash/wire
14 Heater fan, other speeds. . . . . . . . . . . . . . . .. 30 A
15 Tank pump E and F-engines via fuse number 1 .............................. . (only in circuit when starting and when en­gine is running)
Ma in and dipped beams
16 Rear fog lamps ......... .................
17 Indicator lamp, main beam .............. Main beam, left
18 Main beam, right. ....................... Relay, spot lights
19 Dipped beam, left .......................
20 Dipped beam, right ......................
Feed from light switch (58 )
15A
15A
15A
15A
15A
15A
21 Instrument and control lighting, front ..... 15A Tail and parking lights, left Number (license) plate light Light warning buzzer
22 Seat belt lock and ashtray light, rear ...... 15A Lighting, switches on trans tunnel
Tail and parking lights, right Relay, fog lamp (Sweden)
* Applies to 1983 models.
1982 models:
Four-way hazard warning lamps ......... 25A Headlight flasher (via fuses 17 and 18) Central locking system
2
Fuel pumps E-engine .................... 25A (via fuel pump relay)

(

1984
Fuse Circuits protected Fuse
num-rating
ber
30 + feed (circuit s alw ays live)
Fuel pumps E-engines + CI system ....... (via fuel pump relay)
Fuel i njection ((B 23 ET)
2 Four-way
hazard
warning lamps ......... Headlight flasher (via fuses 17 and 18)
ABS
3 Extra lights (spot/fog lamps in
air dam/ front spoiler) . ................ ... .. ......
Rear fog lamp relay
4 Brake lights .....
.. .............•........
5 C lock ....... ............. ............. ..
Vanity mirror lamp Glove compartment lamp Engine and luggage compartment lamps
Interior lamp Power aerial Door warning lamps
Radio
15+I-feed via relay (ignition II)
(fuses 6&7 via relay)
6 Electric cooling fan ................ ...... Fasten seat belt light Heated seats
7
p()\J\; er windows ........... . •.... ........
8 Day
running
lights ..... .......... ....... Bulb failure sensor Relay, power windows + cooling fan
9 Heated
rear
window ................. ....
Power sun roof Air conditioning
15+R-feed (ignition II & III)
10 Instrumentation ........................ .
Reversing (back-up) lights Ignition setting Cruise control
Spade terminals + 15 in central electrical
unit: -Oil level sensor
-Seat belt reminder (USA) -Exhaust gas temp sensor
-Relay, temp contro lled ign. advance)
-Converter (ABS)
25A
25A
15A
15A
15A
25A
30A
15A
30A
15A (25A)
11 Direction indicators.. .. .... .. . .... .. ..... 15A Overdrive relay (25 A) Constant idle speed system Glow plug relay Hot spot relay Warm start-valve (carb. engines)
70019401960 Specifications
Section
3 Electrical System
1984
Fuse C ircuit s protected Fuse
num-rating
ber
X-feed (ignition I & II)
12 Cigar lighter ...... ..............•....... 15A
Radio
Power door mirrors Power driver's seat
13 Horn ...... ........... .. ................ 25A
Windsh ield wash/wipe (interm ittent relay)
Headlamp wash/wipe
14 Fan motor .................. ......... ... 30A
Air conditioning
15 Tank pump E and F-engines via fuse num-ber 1 ...... ...................... ....... 15A
(only in circuit when starting and when en-
gine is running)
Main and dipped beams
16 Rear fog lamps (UK + S) ................ 15A
Headlamp cut-out
17 Indicator lamp, main beam .............. 15A
Main beam , left
18 Main beam, right .......•... ............. 15A IN
Relay, spot lights "I
19 Dipped beam, left ...... ................. 15A IIII( II.
20 D ipped beam, right ...........•.......... 15A "I II. II
Feed from light switch (58)
21 Instrument and control lighting, front ..... 15A
Tail and parking lights, left Number (license) plate light
22 Seat belt lock and ashtray light, rear ...... 15A
Panel light, auto selector lever Lighting, switches on trans tunnel Tail and parking lights, right Relay, auxiliary lamps
129

70019401960 Specifications
Section
3 E lectrical System
760 1985-1987 760 1985-1987
740 1985-1988 740 1985-1988
Fuse C ircuit s protected Fuse Fuse Circuits protected
Fuse nurn- r
ating nurn-rating ber ber
Fuel pumps
E-engines & CI system ....... 25A 12 Reversing (back-up) lights ............... 15A
(via fuel pump relay) Indicator lamp, low oil level Fuel injection (B 200 ET, B 230 ET) Overdrive
ETC Ignition advance
2 Hazard
warning
lights ................... 25A Cruise control
Headlight flash
(via number .17 & 18) ABS
Central lock
13 Fuel valve, diesel ........................ 15A ABS CIS
3 Relay, auxiliary lights .................... 15A Glow plugs, diesel
(spot/fog in front spoiler) Automatic choke
Relay , rear fog lights 14 Power door mirrors ..................... 15A
4 Brake lights .
............................ 15A Cigar lighter
Gear shift indicator (USA & CDN) Radio
5
Clock ................................... 15A Tailgate wiper
Vanity mirror light 15 Horn ..... ............................. . 25A
Glove compartment light Windscreen wiper
Engine compartrTJent and boot (trunk) light Headlight wash/wipe
Courtesy lighting 16 Heater fan .............................. 30A Radio AC Power aerial 17 Main beams, left ........................ 15A Door -open warning lamps 18 Main beams, right ....................... 15A 6 Heated
front seats .......... ........ 30 A (15A) Spot
lamps 7 Electric cooling fan ................. 25 A (30A) 19 Dipped beam, left ....................... 15A 8 Power windows ......................... 30A 20 Dipped
beam, right ...................... 15A 9 Direction
indicators ...................... 15A 21 Instrument and panel lighting ............ 15A Fasten seat belt light Tail lights & parking lights, left Heated front seats Numberplate lighting Power windows 22 Seat belt light & ashtray light, rear ....... 15A AC Selector panel light, automatic trans. Electric cooling fan
Lighting, trans. tunnel switches 10 Heated rear window ..................... 30A Tail lights & parking lights, right
Power sun roof Relay , auxiliary lights Power door mirrors 23 Power seats ............................. 15A 11 Tank pump ............................. 15A Day running lights 198B-Heated Lambda-sond 24 Supplementary restraint system (air bag). 30A
25 Day running lights ................... ... 15A Rear fog lights (USA & CDN) Dim/Dip (UK)
26 Power driver's seat ...................... 30A
130

70019401960 Specifications
Section
3 Electrical System
740 1989-1990 740 1989-1990
Fu se Circuit
s prot ect ed F
u se F
u se
Circuit s protected
Fu se
nurn - r
a ting nurn
-
rating
ber b
er
Fuel pumps, injection engines ........... 25A 14 Power door mirrors ..................... 15A
( Relay , Motronic, LH-Jetronic Cigar lighter
2 Hazard
warning lights
................... 25A Radio
Headlight
flash (via number 17 & 18) Tailgate wiper, interval relay
Central locking 15 Horn ..... .......................... .. .. 25A
3 Relay , auxiliary li ghts ............. ....... 15A Windscreen wipers
Relay, rear foglight Headlight wipers
4 Brake
lights
...................... ....... 15A 16 Heater fan .............................. 15A
Gear shift indicator 17 High beam , left ........... .............. 15A
5 Clock ................................ ... 15A Indi cator lamp. high beam
Vanity
mirror 18 High beam, right ...................... .. 15A Glove compartment light Relay, aux . lights
Engine/boot lights
Foglights
Courtesy lighting
19 Low beam, left ................. ......... 15A Radio Foglights Power aerial 20 Low beam, right ................. ....... 15A Door -open warning lamps
6 Heated front seats
(1989) ................ 30A 21 Parking lights, left front & back ........... 15A
ECC Number plate lighting
7 Electric
cooling fan (1989)
............... 25A Instrument & control lighting
22 Parking lights, right front & back ......... 15A fn' 8 Power windows .
................... ..... 30A Lighting for seat belt locks & ashtray, rear III III 9 Direction
indicators ...................... 15A Auto.trans panel light III III AC,ACC 23 Day running lights (1989) ................ 15A '111 Seat belt reminder (USA/CDN) III Heated front seats (1990) ·111 Power windows/electric cooling fan III
Heater fan 24 Spare (SRS) .............................
Power front seats 25 DIM-DiP .. ..............•............... 15A
Hot start valve 26 Radio , amplifier ............... .......... 30A
10 Heated rear window ................. .... 30A Power sunroof
Power door mirrors
11 Fuel tank pump . .. ............. ......... 15A Heated Lambdasond
12 Reversing (back-up) lights ..... .... ...... 15A Overdrive relay
Spade connec tors (+15), central electrical
unit Exhaust gas temp. sensor
Cruise control
13 Fuel valve, diesel ..................... ... 15A Glow plugs, diesel • Charge pressure limiter, Turbodiesel
Hot spot
Fuel cut-off valve
Idle valve Idle advance PTC resistor
131