Page 244 of 394

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 4104 : (./ , k’ 1<, jr.or,/ ovl<, ,,i,it Op. MA’. 410-O 9
ADJUSTMENT
NOTE The steering crossmember will have to be
moved (IS a function of the readings obtained during
checkinq
01) Towards the top to
obtain
_ toe-out ir, Ihe hish positim
- toe-in irr the 10~ psitios
b) Towards the bottom
to obtain
.
toe-in in Ihr hi& posilins
- toe-out iu fhc IOU posilios
4. Remove the rubber shields ( 1 ) from the wheel-
arches.
5. On each ,upper wheelorm spindle (2 ). position
tools 6451-T, screw (3) resting on steering
crossmember ( 4 1.
NOTE.
6. Slacken nut ( 5) and screw (6 1 securing the wind-
screen crossmember. on the side to be moved.
Slacken the upper fixing nut on the opposite
side as well li,r order 10 nrmoid rlistorfina II><,
crr~.ss,nP”,b<~r ,,
7. Move the crossmember in the direct& decided,
by using (1s a mark extremity (( a u of screw ( 3).
8. Tighten ‘the fixing nuts and the screw for the
crossmember. Tightening torque : 2.5 ta 2.8 doNm ( 18 ta
20 l/2 ft.lb ).
9. Check once mew the variations in wheel aliqn-
merit. and alter the position of steering cross-
member. if necessary. 10.
Remove tools 6451-T and fit the rubber shields
to the wheelarches.
Adjust if necessary. 11.
Check the toe-in of the front wheels 1 to 4 mm.
Page 245 of 394
Downloaded from www.Manualslib.com manuals search engine 12. Adiust the steering clamp :
Slacken nut ( 3 ) and move the clamp on the
steering pinion. in order to obtain Jl =J2
Tighten nut (3) to 1 4 daNm ( lOft.lb 1 VII. ADJUSTING THE STRAIGHT-LINE RUNNING
( Vvhirlvs jirtd rr~ilh power stcvri1r.q )
This operation is to be
carried out on a level
rmd, in the absence of any wind. The vehicle pulls ta the right :
- Slacken
both nuts ( l), rotate eccentric ( 2 )
towards the left.
- Tighten nuts ( 1). The vehicle pu’lls to the left :
- Slacken both nuts ( 1 ), rotate eccentric i 2) towards
the right.
- Tighten nuts ( 1)
NOTE In case the movement of eccentric ( 2 1
is not sufficient, see para 3. sub-para. B) of
chapter II.
Page 260 of 394
Downloaded from www.Manualslib.com manuals search engine STEERING
OPERATION No MA. 440-00 : (Ihnrnctrristics nlld spcrt’nl ic;atrrrcds oi the sfvc~tir~g Op. MA. 440-00 1
Page 261 of 394
Downloaded from www.Manualslib.com manuals search engine I. MANUAL STEERING
1. CHARACTERISTICS.
STEERING RACK
STEERING COLUMN ( -,
q/1976 )
I. 44.5
Clearance to be obtained between steering column ( i )
and spacer (3 )
Jl = J2 is obtained by moving flange (1 ) along steering pinion
Page 262 of 394

Downloaded from www.Manualslib.com manuals search engine STEERING COLUMN ( ‘11’ l’)‘o -1
L.44-21
Jl = J2 is obtuined by moving flange along steering
pinion
Steering co1
Clearance to be obtained between steering shaft and
mind spacer (4)
1 a
Rack and pinion steering :
- Wheel alignment ( toe-in of the wheels to the front, i/z, /bc~ rtot~/nl rlrir,ir/g posifiort I 1 tk) 4 mm
inside wheel 43’30’
1”
- Steering angle (Ilot djustahlc~ ) 0
outside wheel : 32’50’ i’
- Turning circle :
- CC between walls )) Il.80 m
I Snloo~2 s 12.70 m
.
(! Estntc’s
- CC between kerbs )I
. . . . . ..__.._........................................,.,.. 10.90.m 11.80 m
- Steering ratio, .-.......................-............................................................................................................ 24.5 : 1
REPAIRS :
The spring, on the flange side, can be fitted to a preSeptember 1976 vehicle,‘as long as the following are
also fitted -:
- the new steering shaft with spring centerinq guide
- the increased calibration spring ( 3 ) on the fixed support side
- the Delrin spacer (2) on its steel mounting plate. at the steering wheel end.
Page 263 of 394

Downloaded from www.Manualslib.com manuals search engine ll, SPECIAL FEATURES
STEERING PINION
After adjusting wheel alignment, protrusion of track-rod thread in relation to lock-nut must be equal on either side
( .to within 2 mm )
Rack centre-point Protrusion of rack must be equal on either side of rack housing
- Clearance at rack plunger ( at minimum clearance point ) .O.l to 0.25
( at minimum clearance point ) ., .,...._...... .._._ 0 1 to 0.25 mm
- Rotational torque of pinion, after
adjustment of plunger .._..... .._.... 1.2 daNm ( 8 l/2 ft.lb)
L 44.3
Steering control :
- Clearance between universal joint, steering shaft and fixed
steering wheel tube spacer 0.25 to 1 mm
.._....__._..._.... ._..__..
- Position of steering wheel spoke in (( straight-ahead ))
position. single spoke pointing vertically downwards
- Angle of universal joint : 17” to the left approx. (with steering
wheel in (( straight-ahead )) position.
- Coupling for steering pinion flange ( steering shaft ) ....................................
- Flange on steering pinion ................................................................................
- Steering pinion securing flange ........................................................................
- Steering rack ball joint f rack Jacked )’ .............................................................
- Track-rod lock-nut ..............................................................................................
- Rack housing on steering crossmember ..........................................................
-. Steering crossmember on front subframe ..........................................................
- Nut for track-rod ball-joint ................. ................................... ..... ...................... Tightening torques :
- Flange for universal joint on steering shaft __..._.__.._._.........,.........................,. 1.3 to 1.4 daNm ( 9 11 2 to
lOft.lb)
- Fixed steering wheel tube attachments
. . . . . . . . . . . . . . . . . . . . . 1 9 to 2.1 daNm (13 l/2 to15ft.lb)
3.1 to 3.4 daNm (22 l/2 to 241/2ft,lb)
1.3 to 1.4 daNm ( 9 l/ 2 to 10 ft.lb)
1.3 to 1.4 daNm (9 l/2 to 10 ft.lb)
.5 to’5.5 daNm (36 to 40 ft.lb)
3.6 to 4 daNm ( 26 to 29 ft.lb)
2.5 to 2.8 daNm ( 18 to 20 l/2 ft.lb)
2.5 to 2.8 daNm (18 to 20 1/2ft.lb)
9 to 10 daNm ( 65 to 72 l/2 ft.lb)
- Greasing of steering rack TOTAL MULTIS MS
Page 264 of 394

Downloaded from www.Manualslib.com manuals search engine II. POWER STEERING WITH POWERED RETURN
I. CHARACTERISTICS
Hydraulically operated rack and pinion steering Steering
ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13 5 i
- No of steering wheel turns from lock to lock
. . . . . . . .._._.__................................................ 25
- Turning circle (( between walls ))
11 80m
(.S x00 OIlCi ( s .2x0 solooll.~
(( between kerbs )) 10 90 m t
/( between walls )) 12 70 m
I( between kerbs 1) 11 80 m t I’\/N/l’ N/id I’n~\lix”
- Wheel alignment ( toe-in of wheels to the front i (i/l //I( //r~rjj/rll c/r;/ ii/:: p, cilirJ/i 1 1 to 4 mm
STEERING AND HYDRAULIC RACK CONTROL ASSEMBLY
1. Steering-wheel
2. Anti-theft device
3. Control unit
4. Steering shoft
5. Coupling flonge
6. Eccentric for odjusting stroight line running
7. Clomp for coupling hydraulic pipes
Jl J2 obtoined by moving clomp (5) olo
STEERING COLUMN, AND HYDRAULIC CONTROL UNIT
Page 265 of 394

Downloaded from www.Manualslib.com manuals search engine THIS STEERING SYSTEM HAS THREE DIFFERENT FUNCTIONS
- Power operation i rc,d/ic-/ici// 0 I .~/I c,r-i/lg-o /Io.c,/ c’//or/ /
Stiffeninq of the steerinq as a function of the speed of the vehicle f s////it-ic,r/t /<,(,I o/ 11~1 c/c,c~ri/t.cq r/~llc(,I I//JNI(,I or
lhc, 1 cjhicle spc,c~d )
1. Steering pinion 5. Piston seal
2. Rack housing 6. Rack
3. Sleeve 7. Rack plunger
4. Piston
I SECTION THROUGH RACK AND HYDRAULIC RACK CONTROL UNIT ( OPERATING CYLINDER )
SECTION THROUGH HYDRAULIC RACK CONTROL UNIT ( OPERATING CYLINDER )
a) Hydraulic rack control unit ( operating cylinder )
The rack is connected to the hydraulic control unit ( operating cylinder )
Assume S as the piston in chamber 1, and S/ 2
its surface ( ns dcjsiguvd iu c-hmvhc 1’ 2 J.
The steering is balanced when forces F and Fl exerted on each face of the piston are equal
therefore F = S x F =Fl +x HP
HP 1 operatinq pressure of hydraulic circuit f mist s l‘ront /hc r-r/-iit /I,,( s.5~1’~~ lo fhc cf4I-r)ul /~r~~.~.s~ir~~ J.
Movement of the rack ( therefore, power operation ) is ensured by a change in pressure inside chamber 1, such
as
I Return of fluid to the tank -HP / 2 decreases
- Inlet of fluid -HP/ 2 increases