Page 242 of 394

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 410-O : I hvr-6iq n,,d od;n.s/isg /hc /~,a, nrle uei/ Op. MA. 410-O 7
’ 15b20° 5. Adiust the wheel alignment :
\‘chirl‘,s II ilh mw,r,ol s/wrh,i: :
Slacken locknuts (2 ).
Rotate the ball-joint stems ( 1) a froctmn of a turn
at a time to obtain correct setting.
NOTE Rotate each stem the same’ amount.
- One complete rotation of each stem alters the
adjustment by 4 mm approximately. Tighten locknuts (2) from 3.6 to 4 daNm (26 to
29 ft.lb ).
Check the adjustment
IMPORTANT The length at (< a n of the visible
thread on the L.H. and R.H. trackrods ,,,r,s/ lx,
vq,,nl IO rrithin 2 ,,,7,,,
Slacken collars ( 3).
Turn sleeves (4) ~1 fraction of a turn at a time to
obtain correct setting.
NOTE Turn each
sleeve the same amount in order
to retain the oiiqnment with the rear axle unit.
I Son<, wcidisp on varh sidv o,, gmd,,lrrn/r,d rules A I
One complete turn of each sleeve alters the
adjustment by 7 mm.
Position the two collars ( 3) (IS indicated on
photograph. Ti.ghtening torque of screws - 0.9 daNm.
( 6 l/2 ft.lb ).
Page 243 of 394

Downloaded from www.Manualslib.com manuals search engine a OPERATION N’ MA. 410-O : (./~rrkiq N,,I/
VI. CHECKING AND ADJUSTING THE STEERING GEOMETRY
The crossmember supporting the steering has slots at its fixing point on the front subframe.
Any vertical movement of this crossmember alters the steering geometry.
WARNING
This operation is only to
be carried out in certain ccxses such as
-accidental impact, with repercussions on the steering system.
-work on the vehicle entoiling removal of steering crossmember.
- vehicle with poor
road stability ( p oar stright-line stability) 01 with excessive tyre weor.
CHECKING
1, Prepare the vehicle. as for checking front wheel
alignment ( Srr ~ho/,lvr
V I.
NOTE
A ) \In,,unl ~fi~<,r;,,~ I chiclvs :
With the steering in the /< straightahead 1)
position. lock the steering using CI commercially
available tool ( FACOM _ MULLER -WILMONDA)
B) PO,, P)’ \,r,rr;ng r’cliirl<,.s :
Do not actuate steering wheel during check
( hydraulic locking of rock 1.
As a precaution. a steering wheel iocking
tool may also be
used. 2. Mark position of vehicle in relation to
ground :
Secure a weighted length of string to the front
bumper. and
mark the position of the weiqht on
the ground ( The
object of this is to always bring
the vehicle
bock to the some position in order to
carry out correct measurements 1.
NOTE Other procedure
This check having to be carried out wheel hy wheel.
it is possible to use the free projector.
Secure projector to scuttle panel crossmemher, and
focus it onto a fixed object, which will indicate the
initial positioning of the vehicle.
3. Measure the variation in the wheel alignment wheel
by wheel, ds o function of the height of the vehicle.
a) From Ihc m~nwnl rlri,:ir,g posi/ior, lo /hc hi@
posilio,, f ftouad 1 :
With vehicle in mwmal rlriving position.
engine running ond position marked in relation
to groond :
Mark position of luminous spot on front graduated
rule.
Place m’anual height control lever in hi&
posilirrrl.
and wait for vehicle to stabilize.
Check and adjust if necessary position of vehicle
in relation to ground. ( II
eight 01 Inmbrous spol
ou /i wd 0 hit,< I J.
Mark position of luminous spot on front graduated
rule. and on rear one
1) Front and rear readings ore the some (no
variation in alignment in the wheel 1.
NOTE : The reading f I,i$ or lorr posilios J
on the qroduated rules differs from the initial
reading f non,,nl >r,nrlinl:
position J because
the front track has altered.
2) Front and rear readings ore different ( in this
case the alignment has oltered,.either in
toe-in or toe-out ).
0 to 1 mm toe-in is permissible on either wheel
b) ,:rr ,,I, /bv IIDIINRI hi&g ,,osi,;orr lo ,I,<, lo,,
posiliov f Hrlmuad ) :
Proceed OS for previous measurements, place
manual height control lever in low position. In
this case. the permissible difference in oliqn-
ment
is O.to 1 mm toe-out.
Page 244 of 394

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 4104 : (./ , k’ 1<, jr.or,/ ovl<, ,,i,it Op. MA’. 410-O 9
ADJUSTMENT
NOTE The steering crossmember will have to be
moved (IS a function of the readings obtained during
checkinq
01) Towards the top to
obtain
_ toe-out ir, Ihe hish positim
- toe-in irr the 10~ psitios
b) Towards the bottom
to obtain
.
toe-in in Ihr hi& posilins
- toe-out iu fhc IOU posilios
4. Remove the rubber shields ( 1 ) from the wheel-
arches.
5. On each ,upper wheelorm spindle (2 ). position
tools 6451-T, screw (3) resting on steering
crossmember ( 4 1.
NOTE.
6. Slacken nut ( 5) and screw (6 1 securing the wind-
screen crossmember. on the side to be moved.
Slacken the upper fixing nut on the opposite
side as well li,r order 10 nrmoid rlistorfina II><,
crr~.ss,nP”,b<~r ,,
7. Move the crossmember in the direct& decided,
by using (1s a mark extremity (( a u of screw ( 3).
8. Tighten ‘the fixing nuts and the screw for the
crossmember. Tightening torque : 2.5 ta 2.8 doNm ( 18 ta
20 l/2 ft.lb ).
9. Check once mew the variations in wheel aliqn-
merit. and alter the position of steering cross-
member. if necessary. 10.
Remove tools 6451-T and fit the rubber shields
to the wheelarches.
Adjust if necessary. 11.
Check the toe-in of the front wheels 1 to 4 mm.
Page 247 of 394
Downloaded from www.Manualslib.com manuals search engine II. SPECIAL FEATURES
- Tightening of wheelarm spindle bearinq .._ .,... _..,. preload of 500 N ( 50 kg )
NOTE Bearings and rear arm adjustment cups are identical to those of front wheelarms
= Greasing of hub and arm joints .._.... .._.. .._.... TOTAL MULTIS MS grease
Wheel balancing : dyr i: balancing to within 10 g. max
Page 250 of 394

Downloaded from www.Manualslib.com manuals search engine Op. MA. 420.0 1
CHECKING THE REAR AXLE USING OPTICAL EQUIPMENT
NOTE For detailed instructions on the use of optical equipment see front axle checking operation (Op. MA. 410-O)
1. Checking’axle alignment :
L
(11 With the vehicle on the turntables (engine running and manual height control in normnl runniup position)
& ( turntables marks at zero 1, place a graduated plate ( 1 i on the vertical centreline of each front wheel.
-6
: b) Fit the projector unit on ca<-h rcnl uhccl.
I”
c i Swivel the projectors towards the graduated plate. Focus luminous index on graduations.
2 d ) Push the graduated plates against their stops ( 2 ).
The alignment of the
rear axle is correct when there is no difference in the reading between left-hcnd
52 and right-hand sides.
;
i 2. Checking wheel alignment :
n
2
“7
,Ploce the two aliqnmeht adjusting rods (3 ) on either side of the rear axle and proceed as for front wheels.
Alignment reading : Toe-in of rear wheels must be 1 to4mm
Page 251 of 394
Downloaded from www.Manualslib.com manuals search engine 2 OPERATION No MA. 420.0 : (:h ’ k’ j I/ cc ,,I:, >
BEM MULLER
665 Junior
Proceed as for front wheels
at front : 165 mm
He;@/ ,),~ns,,r‘,,,,~,,,,s lo be srn,p,,lmosly ‘rcs,wrlcd Ior /his rhrck
at rem : 215 mm ~Saloo,rsJ
a : 228
mm f Estatus J V&e of the camber angle : On
-024’
Page 256 of 394

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 430.00 : c ,,<,,a< ,<,r;s,;rs mi/ .s/wrin/ ,vn/srrs oi /he srmf~rw.~ion Op. MA. 430-00 5
II. SPECIAL FEATURES
Adjusting the anti-roll bars :
A, t/xv ,ms,
- Lateral positioning equal protrusion on either side to within 2 mm
- Anti-roll bar bearing preload 300 N ( 30kg) ( 66 lb )
- Lateral clearance of anti-roll bar. under pressure of 500 N i 50kq I( 110 fb i 0.2 to 1 mm
,I, l/X“ rcnr :
- Lateral positioning same thickness of shim on both sides. within 1 mm
- Shimming, if necessary. level with the split collars to within 0.6 mm
Greasing of the suspension piston con-rod ioint :
( Carried out with LHM liquid contained in the dust cover )
- Front suspension cylinder
- Rear suspension cylinder
Upper front wheelarm stops :
WARNING ‘,hc ,,,;,,,i<~, ~,op ,,,I (i, he ii,,, r/ 01 //I< ,,I?<,<‘/ wd. 7cm3
25 cm3
Tightening torques :
- Anti-roll bar link-rod on upper wheelarm. i Bush nut 3 doNm ( 21 11 2 ft.lb )
NYLSTOP nut 4.5 to 5daNd32 1/‘2to 36ft.lb)
- Link-rod on anti-roll bar 4.5 to SdaNm(32 1/2to36ft.lb)
. Screw securing front anti-roll bar bearing 2.7 daNm ( 19 l/2 ft.lb )
^ - Clamps for adjusting pie-load on front anti-roll bar 13 doNm ( 9 l/2 ft.lb)
b2 - 1.5 daNm [ 11 ft.lb i
0 Clomp for height corrector control
rod ( front and rem )
”
6 daNm ( 43 l/ 2 ft.lb ) - . An+iwroff bar 0” rear &&arm ( rear fixing
points ) I /nc<’ nvrl /hrcn,l~r
&
- Rear anti-roll bar split collars :
cc
-5 Tightening torque for screw ( 1 )
according to width (e) of bearing :
:
2
e = 5 mm 8 d.aNm ( 58 ft.lb ) f -I’, I’JiS,
P
e-6mm lOdoNm( lOft.lb)i 121Vi-’
Fitting of the front and rear wheelarm stops using water
Fitting of the front anti-011 bar bearing shells using ,< TOTAL MULTIS I) grease.
Page 257 of 394
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 430-O : Checking md ndjusting the suspcusion and its control. 06. MA. 430-O i
ADJUSTING THE HEIGHTS
AT FRONT : Between under-face of point (c o ))
subfrome ond point of contoct of wheels with
ground.
AT REAR : Between under-face of point <( b a)
subfrome ond point of contact of wheels with
ground.
1. Check tyre pressures.
2. Remove corrector protectors and make sure the
manual control rods are not exerting pressure on
levers ( 1) and ( 2).
3. Slightly loosen automatic control clump and
adjust to obtain :
3
Front height = 165 ? 8 mm
Rear height = 215 ? 8 mm ( Saloons )
228 t 8 mm ( Estates )
Tightening torque of clomps = 1.5 doNm (11 ft.lb )