If
not
adjust
throttle
valve
switch
Fig
EF
59
Adjusting
Throttle
Valve
Switch
Eng
ine
Fuel
If
throttle
valve
switch
cannot
be
adjusted
to
specification
replace
Engine
operation
Throttle
valve
switch
continuity
Engine
speed
rpm
When
engine
speed
increases
OFF
ON
1
150
t200
When
engine
speed
decreases
ON
OFF
I
000
t
200
Inspecting
engine
revolution
switch
Note
Before
checking
the
engine
revolution
switch
make
sure
the
functions
of
other
components
are
correct
in
accordance
with
the
items
described
above
Disconnect
throttle
valve
switch
connector
2
Connect
circuit
tester
3
Run
engine
at
idling
speed
4
Depress
clutch
pedal
and
shift
gear
into
5th
position
5
Depressing
clutch
pedal
increase
engine
speed
slowly
Make
sure
engine
speed
is
within
the
specified
range
when
voltmeter
goes
from
OV
to
l2V
Then
decrease
engine
speed
slowly
and
make
sure
engine
speed
is
within
the
specified
range
when
voltmeter
goes
from
12V
to
OV
EF
23
MAJOR
SERVICE
OPERATION
The
perfectly
adjusted
carburetor
deliver
the
proper
fuel
and
air
ratios
at
aD
speeds
for
the
particular
engine
for
which
it
was
designed
By
com
pletely
disassembling
at
re
ular
inter
vals
which
will
allow
cleaning
of
all
parts
and
passages
the
carburetor
can
be
maintained
in
its
original
condition
and
will
continue
to
deliver
the
proper
ratios
To
maintain
accurate
carburetion
of
passages
and
discharge
holes
ex
treme
care
must
be
taken
in
cleaning
Use
only
carburetor
solvent
and
compressed
air
to
clean
all
passages
and
discharge
holes
Never
use
wire
or
other
pointed
instrument
to
clean
or
carburetor
calibration
will
be
affected
REMOVAL
Remove
carburetor
from
engine
taking
sufficient
care
to
the
following
Precautions
a
When
disconnecting
fuel
lines
do
not
spill
fuel
from
fuel
pipe
b
When
removing
carburetor
do
not
drop
any
nut
or
bolt
into
intake
manifold
c
Be
careful
not
to
bend
or
scr
tch
any
part
d
Link
system
of
carburetor
differ
between
models
for
U
S
A
and
Canada
For
details
see
Figure
EF
60
which
is
based
on
Canadian
models
En9ineFuel
DISASSEMBLY
AND
ASSEMBLY
Except
FU
model
A
JS
@fB
@
Choke
chamber
@
Center
body
@
Throttle
chamber
1
Servo
diaphragm
of
throttle
opener
2
Dash
pot
3
Automatic
choke
cover
4
Automatic
choke
I
ody
and
diaphragm
chamber
S
Accelerating
pump
lever
6
Auxiliary
valve
7
Venturi
stopper
screw
8
Primary
and
secondary
maU
venturi
9
Secondary
slow
jet
I
I
l
c
I
liO
JCJ
@
c
1
@
11
i
I
rJ
@
10
Power
valve
11
Secondary
main
air
bleed
12
Primary
main
air
bleed
13
Injector
weight
14
Primary
slow
air
bleed
15
Accelerating
pump
16
Plug
17
Primary
slow
jet
18
Needle
valve
19
Float
20
Anti
c1ieseling
solenoid
valve
21
Primary
main
jet
22
Secondary
main
jet
23
Idle
limiter
cap
24
Idle
adjust
screw
25
Spring
26
Throttle
adjust
screw
27
Spring
28
Primary
and
secondary
throttle
valves
29
Fast
idle
adjust
screw
30
Accelerating
pump
rod
31
Throttle
retum
spring
32
Stroke
limiter
Note
Do
nOt
remove
the
puts
marked
with
an
uterisk
EF420A
Fig
EF
60
c
rburetor
EF
24
FU
model
Engine
Fuel
If
@
Choke
chamber
@
Ceo
ter
body
@
Throttle
chamber
1
Dash
pot
2
An
tomatic
choke
cover
3
Automatic
choke
body
and
diaphragm
chamber
4
Throttle
valve
switch
assembly
5
Throttle
valve
switch
adjust
screw
6
Fast
idle
adjust
screw
7
Secondary
slow
jet
EF567A
8
Secondary
small
venturi
9
Primary
small
venturi
10
Power
valve
11
Secondary
main
air
bleed
12
Plug
13
Primary
main
air
bleed
14
Plug
15
Injector
weight
16
Primary
slow
air
bleed
17
Accelerating
pump
18
Needle
valve
19
Plug
20
Primary
slow
jet
21
Float
22
Anti
dieseling
solenoid
valve
23
Secondary
main
jet
24
Primary
main
jet
25
Idle
limiter
cap
26
Idle
adjust
screw
27
Throttle
adjust
screw
28
Vaeuum
screw
29
Primary
and
secondary
throttle
valves
Note
Do
not
remove
the
parts
muked
with
an
utemk
Fig
EF
61
Carburetor
EF
25
Engine
Fuel
Dhassembly
1
Properly
fitting
wrenches
and
screwdrivers
must
be
used
on
the
nozzles
and
jets
as
well
as
on
the
screws
arid
nuts
and
cafe
must
be
exercised
not
to
damage
any
parts
2
Clean
the
carburetor
thoroughly
before
disa
lSembly
Choke
chamber
parts
Except
FU
model
@
FU
model
3
Do
not
attempt
to
remove
any
parts
marked
with
an
asterisk
Servo
diaphragm
of
throttle
opener
2
Automatic
choke
cover
3
Dash
pot
4
S
pring
hanger
S
Automatic
chl
ke
body
and
diaphragm
chamber
6
Choke
valve
7
Pump
lever
retufn
sprina
8
Accelerating
pump
lever
9
Accelerating
pump
lever
shaft
10
Accelerating
pump
dust
cover
11
Accelerating
pump
12
Primary
slow
air
bleed
13
Needle
valve
14
Float
IS
Stroke
limiter
Notc
Do
Dot
remove
the
parts
marked
with
an
asterisk
EF085A
CHOKE
CHAMBER
PARTS
1
Dash
pot
2
Automatic
choke
cover
3
Automatic
choke
body
and
diaphragm
chamber
4
Throttle
valve
switch
assembly
S
Primary
slow
air
bleed
6
Needle
valve
7
Float
EF
26
EF086A
Fig
EF
62
Chohe
Chamber
Engine
Fuel
Choke
chamber
parts
FU
model
Except
FU
model
R
5
7
@
l
i
1
I
ft
Y
mJ
r
ft
1
@
@
1
EF421A
Tl@@
EF568A
EF
27
1
Secondary
slow
jet
2
Plug
3
Power
valve
bleed
d
mam
au
4
Seeon
ary
bleed
P
imary
maID
aIr
5
r
ight
6
Injector
we
7
Plug
t
8
Primary
slow
Je
d
valve
9
Anti
dieseling
solenOl
t
O
P
imary
malO
Je
1
r
main
Jet
11
Secondary
iliary
valve
12
Aux
screw
13
Venturi
stopper
duv
small
nd
seeon
J
14
Prima
a
ventuns
tl
not
J
eIIlove
the
p
Note
Do
tIt
an
asterISk
markedwt
CENTER
BODY
PARTS
slow
jet
1
Secondary
aU
yen
turi
2
Secondary
sm
Yen
turi
3
Primary
small
4
Power
valve
n
air
bleed
5
Secondary
m3J
6
Plug
on
air
bleed
7
Primary
mm
8
Plug
9
nJ
eetor
weight
pump
10
Accelerating
11
Plug
et
12
Primary
l
w
J
lenoid
valve
13
An
ti
dieseling
50
mamJet
14
Secondary
t
IS
Primary
mamJc
ill
y
valve
16
Aux
ar
the
parts
Do
not
remOVe
t
Note
th
an
utens
marked
WI
EF
63
Center
Body
FIg
Engine
Fuel
Throttle
chamber
parts
Except
FU
model
1
1
4
@
EF087A
1
Throttle
return
spring
2
lluottlc
opencr
adjusuctew
3
Accelerating
pump
rod
4
Fa
t
idle
adjust
5CICW
5
Primary
and
secondary
throttle
valve
6
Sprin8
1
Idle
adjust
screw
8
Idle
limiter
cap
9
Spring
10
Throttle
adjust
rew
oG
I
l
I
r
Y
Note
Do
not
remove
the
puts
ked
with
an
uterisk
FU
model
on
TIlROTfLE
CHAMBER
PARTS
1
Throttle
valve
switch
adjust
screw
2
Fast
idle
adjust
screw
3
limiter
cap
4
Idle
adjust
screw
S
Throttle
adjust
screw
6
Vacuum
screw
7
Primary
and
secondary
throttle
valves
Note
Do
not
remove
the
putl
marked
with
an
uterist
EF864
Fig
EF
64
Throttle
Chamber
EF
28
CLEANING
AND
INSPECTION
Dirt
gum
water
or
carbon
con
tamination
in
or
on
exterior
moving
parts
of
a
carburetor
are
often
respon
sible
for
unsatisfactory
performance
For
this
reason
efficient
carhuretion
depends
upon
careful
cleaning
and
inspection
while
servicing
Blow
all
passages
and
castings
with
compressed
air
and
blow
off
all
parts
until
dry
Note
Do
not
pass
drills
or
wires
through
calibrated
jets
or
passages
as
this
may
enlarge
orifice
and
seriously
affect
carburetor
calibra
tion
2
Check
all
parts
for
wear
If
wear
is
noted
damaged
parts
must
be
re
placed
Note
especially
the
following
I
Check
float
needle
and
seat
for
wear
If
wear
is
noted
assembly
must
be
replaced
2
Check
throttle
and
choke
shaft
bores
in
throttle
chamber
and
choke
chamber
for
wear
or
out
of
roundness
3
Inspect
idle
adjusting
needle
for
hurrs
or
ridges
Such
a
condition
re
quires
replacement
Engine
Fuel
3
Inspect
gaskets
to
see
if
they
appear
hard
or
brittle
or
if
edges
are
torn
or
distorted
If
any
such
condi
tion
is
noted
they
must
be
replaced
4
Check
filter
screen
for
dirt
or
lint
Clean
and
if
screen
is
distorted
or
remains
plugged
replace
5
Check
linkage
for
operating
condition
6
Inspect
operation
of
accelerating
pump
Pour
fuel
into
float
chamber
and
make
throttle
lever
operate
Check
condition
of
fuel
injection
from
the
accelerating
nome
7
Push
connecting
rod
of
dia
phragm
chamber
and
block
passage
of
vacuum
with
finger
When
connecting
rod
becomes
free
check
for
leakage
of
air
or
damage
to
diaphragm
Jets
Carburetor
performance
depend
on
jets
and
air
bleeds
That
is
why
these
components
must
be
fabricated
with
utmost
care
To
clean
them
use
cleaning
solvent
and
blow
air
on
them
Larger
inner
nwnbers
stamped
on
the
EF
29
jets
indicate
larger
diameters
Ac
cordingIy
main
and
slow
jets
with
larger
numbers
provide
richer
mixture
the
smaller
numbers
the
leaner
mix
ture
Conversely
the
main
and
slow
air
bleeds
through
which
air
to
passes
make
the
fuel
leaner
if
they
bear
larger
numbers
the
smaller
numbers
the
richer
fuel
Assembly
To
assemble
reverse
the
disassem
bly
procedure
taking
care
to
the
following
I
Thoroughly
wash
all
the
parts
before
assembling
2
Inspect
gaskets
to
see
if
they
appear
hard
or
brittle
or
if
edges
are
torn
or
distorted
If
any
of
such
undesirable
condi
tions
is
noted
they
must
be
replaced
3
Install
jet
and
air
bleed
having
the
Same
size
number
as
that
of
original
one
4
After
reassembling
carburetor
check
each
rotating
portion
or
sliding
portion
for
smooth
operation
Engine
fuel
TROUBLE
DIAGNOSES
AND
CORRECTIONS
In
the
following
table
the
symp
toms
and
causes
of
carburetor
troubles
and
remedies
for
them
are
listed
to
facilitate
quick
repairs
There
are
various
causes
of
engine
malfunctions
It
sometimes
happens
that
a
carburetor
which
has
no
fault
appears
to
have
some
problems
when
Condition
Probable
cause
Overflow
Dirt
accumulated
on
needle
valve
Fuel
pump
pressure
too
high
Needle
valve
improperly
seated
Excessive
fuel
consumption
Fuel
overflow
Slow
jet
too
large
on
each
main
jet
Main
air
bleed
clogged
Choke
valve
does
not
open
fully
Outlet
valve
seat
of
accelerator
pump
improper
Unked
opening
of
secondary
throttle
valve
opens
ioo
early
Power
shortage
Mainjels
clogged
Every
throttle
valve
Joes
not
open
fully
Idling
adjustment
incorrect
Fuel
filter
clo
ll
ed
Vacuum
jet
clogged
Air
cleaner
clogged
Diaphragm
damaged
Power
valve
operating
improperly
Improper
idling
Slow
jet
clogged
Every
throttle
valve
does
not
close
Secondary
throttle
valve
operating
im
properly
Throttle
valve
shafts
wom
Packing
between
manifold
carburetor
faulty
Manifold
carburetor
tightening
improper
Fuel
overflow
T
O
C
S
adjustment
incorrect
Vacuum
control
solenoid
damaged
Stuck
dash
pot
EF
30
acfuaJIy
theelectric
syslem
i
at
fatilt
Therefore
whenever
the
engine
is
mal
functioning
the
electrical
system
should
be
checked
fust
before
adjust
ing
carburetor
Corrective
action
Clean
needle
valve
Repair
pump
Replace
See
above
item
Replace
Clean
Adjust
Lap
Adjust
Clean
Adjust
Repair
Repair
Clean
Clean
Replace
Adjust
Clean
Adjust
Overhaul
and
clean
Replace
Replace
packing
Correct
tightening
See
the
first
item
Adjust
Replace
Replace