REMOVAL
I
Jack
up
the
front
of
car
and
support
it
on
the
safety
stands
2
Remove
cotter
pins
and
nuts
fastening
side
rod
ball
studs
to
knuckle
arms
3
To
detach
side
rod
ball
studs
from
knuckle
arms
iJuert
Steering
BaII
Joint
Remover
HT72520000
between
them
and
separate
them
ST675
Fig
ST
28
Remouing
Ball
Joint
4
Remove
ball
studs
of
cross
rod
from
gear
arm
and
idler
arm
from
cross
rod
in
the
same
manner
as
descnbed
in
step
3
above
Cross
rod
and
side
rods
can
be
removed
as
an
assembly
5
Remove
idler
assembly
from
side
member
by
taking
off
two
fixing
bolts
Note
Steering
linkage
assembly
can
be
removed
from
CIC
by
rem
mng
gear
arm
from
sector
shaft
with
Steering
Gear
Arm
Puller
ST2902000
I
and
by
removing
idler
assembly
from
side
member
INSTAllATION
I
Install
steering
linkage
in
the
re
verse
order
of
removal
iJJ
Tightening
torque
Il8l1ltud
3
0
to
7
0
q
m
122
to
51
ft
Ibl
Idler
body
to
frame
bolts
7
0
to
8
0
q
m
151
to
58
ft
Ibl
2
Check
wheel
alignment
and
if
necessary
adjust
Refer
to
SectionF
A
DISASSEMBLY
I
Disconnect
both
side
rods
from
the
cross
rod
following
the
procedure
Steering
System
for
removal
of
the
side
rod
ball
joints
at
knuckle
arm
sides
2
Remove
the
idler
arm
nut
and
disassemble
idler
assembly
ASSEMBLY
AND
ADJUSTMENT
A
mble
st
rwg
linkage
in
the
reverse
order
of
disassembly
observing
the
following
instrucitons
Ban
Joint
Before
installing
a
new
dus
cover
be
sure
to
pack
with
the
recommended
grease
t
J
Tightening
torque
Ballltud
3
0
to
7
0
kg
m
122
to
51
ft
lbl
Note
a
When
tightening
ball
stud
be
care
ful
not
to
aBow
grease
to
get
On
its
tapered
section
b
Tighten
nut
to
the
specified
torque
and
align
the
cotter
pin
holes
in
the
tightening
direction
c
Be
sure
to
insert
new
cotter
pin
and
bend
it
securely
Idl
r
rm
mbl
Assembly
of
the
idler
arm
assembly
is
accomplished
as
follows
I
Apply
recommended
grease
to
the
sliding
portion
of
idler
arm
and
rubber
bushing
2
Apply
soapy
water
on
the
outer
circumference
of
bushing
Pre
ss
the
bushing
into
idler
body
carefully
until
the
bushin
protrudes
iJJ
Tightening
torque
Idler
nut
5
5
to
7
0
q
m
4010
51
ft
Ib
Note
When
installing
rubber
bushing
use
care
not
to
allow
grease
or
oil
Hj1
ST
10
to
get
on
its
onter
surface
ST676
Fig
ST
29
Idler
Arm
Cro
rod
nd
Id
rod
I
When
side
rod
sockets
and
side
rod
adjusting
tube
are
separated
adjust
side
rod
length
correctly
Adjustment
should
be
done
be
tween
ball
stud
centers
Standard
distance
AU
between
inner
and
outer
ballltud
conte
315
mm
12
40
in
Note
a
Standard
distance
A
i
an
ap
proximale
value
to
adjust
toe
in
descnbed
in
Section
FA
Maire
sure
tbat
specified
toe
in
is
obtained
with
O
OSs
and
side
rods
installed
on
car
ReadjUst
if
Specified
toe
in
is
not
obtained
b
Be
sure
to
screw
adjusting
bar
in
clret
evenly
c
Make
sure
that
adjusting
bar
is
screwed
in
socket
20
mm
0
79
in
or
more
I
lf
A
ST
77
Fig
ST
30
Standard
Side
Rod
Length
