
CAUTION
Do
not
allow
water
to
get
inside
the
thermal
vacuum
valve
EC161A
Fig
EC
77
Ch
c
jng
Th
rmal
Vacuum
Valve
3
port
type
Thermal
vacuum
valve
2
port
type
Dismount
thermal
vacuum
valve
from
engine
Note
Before
dismounting
drain
en
gine
c
oolant
from
engine
Apply
vacuum
to
thermal
vacuum
valve
and
check
to
be
sure
that
ther
SPARK
TIMING
CONTflOL
SYSTE
VI
DESCRIPTION
The
spark
timing
control
system
is
designed
to
control
the
distributor
vacuum
advance
under
varying
driving
conditions
so
as
to
reduce
He
and
NOx
emissions
Emission
Control
System
mal
vacuum
valve
opens
or
closes
in
response
to
engine
coolant
tempera
ture
as
specified
Thermal
vacuum
valve
should
open
at
a
temperature
specified
below
com
pleting
the
vacuum
passage
Thermal
vacuum
valve
opening
temperature
40
to
63
c
104
to
1450
Fl
CAUTION
00
not
allow
water
to
get
inside
the
thermal1
acuum
valve
Jl
i
g
J
eC
42
Fig
EC
78
Ch
ckjng
Thermal
Vacuum
Valve
M
T
model
When
the
transmission
is
shifted
into
the
4th
or
5th
gear
the
electric
current
flows
into
the
vacuum
switch
ing
valve
The
vacuum
switching
valve
is
then
actuated
and
close
the
vacuum
passage
As
a
res
li
the
distributor
fully
advances
its
ignition
liming
When
the
transmission
is
shifted
into
any
gear
other
than
4th
and
5th
current
flow
is
interrupted
The
vacu
umswitclting
valve
is
then
deactuated
and
the
vacuum
leak
passage
is
E026
BoP
T
valve
1
DiSCOIUlect
two
vacuum
hoses
on
BY
T
valve
2
Plug
one
of
two
port
of
BY
T
valve
Apply
a
pressure
above
SO
nimH20
1
97
inHP
to
B
P
T
valve
and
orally
suck
back
other
port
of
B
P
T
valve
as
shown
below
to
check
for
leakage
If
a
leak
is
noted
replace
valve
Apply
pressure
above
SO
mmH10
2
inH10
EC311A
Fig
EC
79
Checking
B
P
T
Valve
opened
This
weakens
the
vacuum
signaUransmitted
from
the
carburetor
As
a
result
the
ignition
timing
of
the
distributor
is
slightly
advanced
On
U
s
A
models
except
for
the
FU
model
a
thermal
vacuum
valve
3
port
type
is
added
on
the
vacuum
line
between
the
carburetor
and
dis
tributor
The
vacuum
signal
is
controlled
by
this
thermal
vacuum
valve
in
accord
ance
with
variation
in
engine
cooling
water
temperature

with
the
pin
hole
of
the
internal
rotor
combined
with
the
manual
shaft
and
check
their
alignment
by
inserting
a
1
5
mm
0
059
in
diameter
pin
into
the
holes
If
the
alignment
is
correct
fasten
the
switch
body
with
the
bolts
pull
out
the
pin
tighten
up
the
screw
in
the
hole
and
fasten
the
selector
lever
as
before
Check
the
continuity
pin
with
the
lesler
If
Ihe
malfunc
tion
still
remains
replace
the
inhibitor
switch
STALL
TEST
The
purpose
of
this
test
is
to
check
the
transmission
and
engine
for
trou
ble
by
measuring
the
maximum
num
bers
of
revoiutions
o
the
cngine
while
vehicle
is
held
in
a
stalled
condition
The
carburetor
is
in
fullthrollle
opera
tion
with
the
selector
lever
in
ranges
1
2
and
I
respectively
Com
pale
the
measured
results
with
the
standard
values
Components
to
be
tested
and
test
itelJUl
I
Clutches
brake
and
band
in
trans
mission
for
slipping
2
Torque
converter
for
proper
func
tioning
3
Engine
for
overall
properly
STAU
TEST
PROCEDURES
Before
testing
check
the
engine
oil
and
torque
converter
oil
warm
up
the
engine
cooling
w
ter
to
suitable
tem
perature
by
running
at
1
200
rpm
with
the
selector
lever
in
the
range
P
for
sevcral
minutes
Warm
up
the
torque
converter
oil
to
suitable
temperature
60
to
lOOoC
140
to
2120F
I
Mount
the
engine
tachometer
at
a
location
that
allows
good
visibility
from
the
driver
s
seat
and
put
a
mark
on
specified
revolutions
on
the
meter
2
Secure
the
front
and
rear
wheels
with
chocks
and
apply
the
hand
brake
Be
SIIre
to
depress
the
brake
pedal
firmly
with
the
left
foot
before
de
pressing
the
accelerator
pedal
3
Throw
the
selector
lever
into
the
range
11
4
Slowly
depress
the
accelerator
pedal
until
the
throttle
valvc
is
fully
Automatic
Transmission
opened
Quickly
read
and
record
the
engine
revolution
when
the
engine
begins
to
rotate
steadily
and
then
release
the
accelerator
pedal
5
Shift
the
selector
lever
to
N
and
operate
the
engine
at
approxi
mately
1
200
rpm
for
more
than
one
minute
to
cool
down
the
torque
con
verter
oil
and
coolant
6
Make
similar
staU
tests
in
ranges
2
I
and
R
CAUTION
The
dill
test
operstion
81
specified
in
i18m
4
should
be
I118de
within
fiv
lIeonds
If
it
tBkes
too
long
the
oil
If
and
the
cluti
hn
blllke
and
b
nd
elll
ly
I
Suf
ficient
cooling
time
should
be
given
r
eech
test
for
the
four
IlInges
0
Z
1
end
R
JUDGEMENT
High
stall
revolution
more
than
staitdard
revolution
If
the
engine
levolulion
in
stall
condi
ion
is
higher
than
the
standard
values
it
indicates
that
onc
or
more
clutches
in
the
transmission
are
slipping
and
therefore
no
further
test
is
required
For
the
following
abnormalities
the
respective
causes
are
presumed
High
rpm
in
all
ranges
low
line
pr
ssure
High
rpm
in
0
2
and
I
and
normal
rpm
in
6R
Rear
clutch
slipping
High
rpm
in
D
and
2
and
normal
rpm
in
One
way
clutch
slipping
High
Ipm
in
R
only
Front
clutch
or
low
and
reverse
brake
slipping
To
determine
which
is
slipping
front
clutch
or
low
and
reverse
brake
a
road
test
is
needed
If
while
coasting
after
starting
with
the
levcr
in
I
range
engine
braking
does
not
work
properly
the
low
and
reverse
brake
is
slipping
Otherwise
the
front
clutch
is
slipping
Slipping
of
the
band
brake
is
diffi
cuJt
to
ascertain
However
jf
it
occurs
with
the
lever
in
1
range
engine
AT
41
revolution
increases
up
to
the
same
level
as
in
1st
range
It
is
impossible
to
check
it
in
the
stall
test
2
Standard
stall
rnoluiion
If
the
engine
revoluiion
in
stall
ondition
is
within
he
standard
values
the
control
elements
are
nOf
mally
operating
in
the
ranges
D
2n
I
and
R
Also
the
engine
and
one
way
clutch
of
the
torque
converter
are
norinal
in
performance
and
operation
The
one
way
clutch
of
the
torque
converter
however
sometimes
sticks
This
is
determined
in
the
road
test
3
Lower
stall
revolution
than
lIand
ard
revolution
If
the
engine
revolution
in
stall
condition
is
lower
than
the
standard
values
it
indicates
that
the
engine
is
in
abnormal
condition
or
the
torque
con
verter
s
one
way
clutch
is
slipping
4
O
hers
I
If
the
accelerating
performance
is
poor
until
vehicle
speed
of
approxi
mately
SO
kmfh
30
MPH
is
attained
and
then
normal
beyond
that
speed
it
can
be
judged
that
the
torque
con
verte
c
s
one
way
clutch
is
slipping
2
If
the
torque
converter
sane
way
dutch
sticks
vehicle
speed
can
not
exceed
approximately
80
kmfh
SO
MPH
in
the
road
tesl
In
such
a
case
the
torque
converter
oil
tem
perature
rises
abnormally
and
so
special
care
is
required
3
If
the
transmission
does
not
op
erate
properly
at
all
vehicle
speeds
it
indicates
poor
engine
performance
ROAD
TEST
An
accurate
knowledge
of
the
au
to
matic
transmission
is
required
for
an
exact
diagnosis
II
is
recommended
that
a
diagnosis
guide
chart
with
the
standard
vehicle
speeds
for
each
stage
of
the
up
and
down
shiftings
be
prepared
Measured
vehicle
speeds
are
to
be
filled
in
the
adjoining
column
after
each
testing
Also
it
is
advisable
to
mount
a
stopper
for
positioning
the
throttle
opening