CHOKEUNLOADER
I
Close
choke
valve
completely
2
Hold
choke
valve
by
stretching
a
rubber
band
between
choke
shaft
lever
and
stationary
part
of
carllUretor
3
Pull
throttle
lever
until
it
com
pletely
opens
4
Under
this
condition
adjust
clear
ance
e
See
illustration
between
choke
valve
and
carburetor
body
by
bending
unloader
tongue
See
Fig
EF
37
Clearance
C
All
modelS
ex
pt
F
U
model
2
36
mm
0
0929
in
FU
model
2
17
mm
0
0854
in
Note
Make
sure
that
throttle
valve
opensfuDy
when
carburetor
is
mounted
on
car
If
throttle
valve
fails
to
open
fully
unloader
becomes
inoperative
re
suiting
in
poor
acceleration
after
engine
is
started
AUTOMATIC
CHOKE
HEATE
IRCUIT
Checking
heater
circuit
with
function
connector
CAUTION
00
not
attach
test
leads
of
8
circuit
tester
to
those
other
than
designated
I
With
engine
not
running
check
for
continuity
between
A
and
B
If
continuity
exists
heater
is
fune
tioning
properly
If
continuity
does
not
exist
check
for
discon
nected
connector
or
open
P
T
C
heater
circuit
2
With
engine
running
at
idle
check
for
presence
of
voltage
across
A
and
B
If
voltmeter
reading
is
12
volts
heater
circuit
is
functioning
proper
ly
If
voltmeter
reading
is
zero
check
for
disconnected
connector
open
circuit
or
faulty
automatic
choke
relay
3
Replace
faulty
parts
Engine
Fuel
c
i
CD
1
Rubber
band
2
Unloa
er
tongue
3
Choke
vaJve
f
rC
EC150
Fig
EF
37
Adjusting
Choke
Unloader
SJ
v
1
Ignition
switch
2
Automatic
choke
relay
Engine
stop
ON
Engine
start
OFF
3
Automatic
choke
heater
4
Function
test
connector
5
L
terminal
of
alternator
EF
16
Fig
EF
38
EF433A
Checking
Automatic
Choke
Heater
Circuit
with
Function
Teat
Connector
Engine
Fuel
Upon
completion
of
adjustment
make
sure
that
link
system
opera
tes
smoothly
It
is
necessary
to
remove
Carburetor
from
engine
in
adjusting
this
accelera
tor
pump
stroke
limiter
1
Remove
carburetor
from
engine
2
Insert
a
l
l
to
I
S
mm
0
043
to
0
059
in
feeler
gauge
a
piece
of
round
stock
of
proper
thickness
is
best
betwee
l
primary
ca
buretor
throat
and
throtile
valve
ACCELERATOR
PUMP
STROKE
LIMITER
In
rmal
service
operation
this
limiter
should
not
be
removed
or
bent
In
J
0
ID
@
l
1IJl
J
J
00
I
f
oj
G
1
3
IO
2
mm
0
051
IO
004
in
Fig
EF
44
AdjlUting
Acce
rator
Pump
Stroke
Limiter
1
Primary
carburetor
throat
2
Throttle
valve
3
Lever
4
Limiter
5
Piston
6
Pin
7
Feeler
gauge
E
F048A
3
With
throttle
valve
held
open
properly
by
feeler
gauge
check
that
lever
barely
contacts
pin
If
lever
and
pin
are
not
in
contact
bend
limiter
until
proper
contact
is
made
OZ
00
A
fID
1
S
@
4
1
Full
travel
of
lever
f
EF049A
A
1
Lever
2
Correct
contact
area
3
Limiter
4
Pin
5
Pistgn
6
Correct
cont
ct
area
7
Lever
8
Limiter
9
Pin
10
Piston
Fig
EF
45
Stroke
Limiter
DASH
POT
I
Idling
speed
of
engine
and
mix
ture
must
be
well
tuned
up
and
engine
sufficiently
warm
2
Turn
throttle
valve
by
hand
and
read
engine
speed
when
dash
pot
just
toucnes
stopper
lever
3
Adjust
position
of
dash
pot
by
tuming
nut
until
engine
speed
is
in
the
specified
range
California
models
Non
Califomia
models
Automatic
transmission
1
900
to
2
100
1
900
to
2
100
Manual
transmission
1
900
tp
2
100
2
300
to
2
500
FU
model
1
900
to
2
100
EF
t8
1
Lock
nut
2
Dash
pot
E
F730
F
ig
EF
4
Ll
dj
ting
h
P
ot
4
Tighten
lock
nuts
5
Make
sure
that
engine
speed
drops
smoothly
from
2
000
to
1
000
rpm
in
about
three
seconds
ACCELERATING
PUMP
I
Visually
inspect
accelerating
pump
cover
for
any
sign
of
fuel
leaks
2
If
fuel
leaks
are
found
check
gasket
and
replace
if
necessary
3
Turn
throttle
valve
by
hand
make
sure
fuel
is
injected
through
injector
nozzle
Note
To
check
or
fuel
injection
peep
into
nozzle
rom
upper
side
while
directing
flashlight
beam
to
ward
primary
barrel
ANTI
DIESELING
SOLENOID
VALVI
Start
the
engine
and
keep
at
idling
speed
Disconnect
the
lead
w
e
for
the
anti
dieseling
solenoid
at
the
connec
tor
If
the
engine
does
not
stop
when
the
lead
wire
is
disconnected
the
solenoid
is
stuck
Reconnect
the
lead
wire
and
start
the
engine
Then
turn
off
the
ignition
switch
If
the
engine
does
not
stop
when
the
ignition
switch
is
turned
off
this
indicates
that
the
striking
solenoid
valve
is
stuck
or
short
circuited
If
the
harness
i
in
good
condition
replace
the
solenoid
valve
as
a
unit
EF053A
Fig
EF
50
Removing
JWrneu
of
Solenoid
valve
2
Connect
rubber
hose
between
vacuum
gauge
and
intake
manifold
Note
A
quick
response
type
boost
gauge
such
as
Bourdon
s
type
is
recommended
a
mercury
type
manometer
should
not
be
used
3
Warm
up
engine
until
it
reaches
operating
temperature
Then
confirm
that
engine
idling
speed
is
specified
valve
Engine
idling
speed
Manual
transmission
700
rpm
Engine
Fuel
Automatic
transmission
in
0
position
650rpm
Note
On
automatic
transmission
models
never
race
engine
when
gearshift
lever
is
in
0
position
4
Run
engine
under
no
load
In
crease
engine
speed
to
3
000
to
3
500
rpm
then
quickly
close
throttle
valve
S
At
the
time
manifold
vacuum
pressure
increases
abruptly
to
600
rnmHg
23
6
inHg
or
above
and
then
gradually
decreases
to
the
level
set
at
idling
a
Maximum
negative
pressure
b
Operating
pressure
c
Idling
pressure
Nega
ive
pressure
EC502
Time
Fig
EF
52
Characteristic
Curve
of
T
O
C
S
6
Check
that
the
T
O
C
s
operating
pressure
is
within
the
specified
pres
sure
Specified
pressure
0
m
sea
level
end
760
mmHg
30
inHgl
atmOs
pheric
pressure
Non
Califomia
models
520
20
mmHg
20
47
0
79
inHg
California
models
560
20
mmHg
22
05
9
79
inHgl
7
I
If
it
is
lower
than
the
specified
level
turn
the
adjusting
screw
or
nut
in
the
following
direction
until
correct
adjustment
is
made
Adjusting
nut
Clockwise
2
If
it
is
higher
than
the
specified
levei
turn
the
adjusting
screw
or
nut
in
the
following
direction
until
correct
adjustment
is
made
EF
20
Adjusting
nut
Counterclockwise
Note
When
adjusting
T
O
C
S
turn
adjusting
nut
in
or
out
with
lock
spring
in
place
Always
set
lock
spring
properly
to
prevent
changes
in
set
pressure
Vo
1
Adjusting
nut
2
Lock
spring
n
EC802
EF055A
Fig
EF
53
Adjusting
Ope
llting
Pre
3ure
Note
The
operating
pressure
varies
in
proportion
to
altitude
a
When
atmospheric
pressure
is
known
operating
pressure
will
be
found
by
tracing
the
arrow
line
A
When
altitude
is
known
op
erating
pressure
will
be
found
by
tracing
the
arrow
line
B
b
When
checking
T
O
C
S
operating
pressure
note
atmospheric
pressure
and
above
sea
level
in
which
check
En9ineFuel
DISASSEMBLY
AND
ASSEMBLY
Except
FU
model
A
JS
@fB
@
Choke
chamber
@
Center
body
@
Throttle
chamber
1
Servo
diaphragm
of
throttle
opener
2
Dash
pot
3
Automatic
choke
cover
4
Automatic
choke
I
ody
and
diaphragm
chamber
S
Accelerating
pump
lever
6
Auxiliary
valve
7
Venturi
stopper
screw
8
Primary
and
secondary
maU
venturi
9
Secondary
slow
jet
I
I
l
c
I
liO
JCJ
@
c
1
@
11
i
I
rJ
@
10
Power
valve
11
Secondary
main
air
bleed
12
Primary
main
air
bleed
13
Injector
weight
14
Primary
slow
air
bleed
15
Accelerating
pump
16
Plug
17
Primary
slow
jet
18
Needle
valve
19
Float
20
Anti
c1ieseling
solenoid
valve
21
Primary
main
jet
22
Secondary
main
jet
23
Idle
limiter
cap
24
Idle
adjust
screw
25
Spring
26
Throttle
adjust
screw
27
Spring
28
Primary
and
secondary
throttle
valves
29
Fast
idle
adjust
screw
30
Accelerating
pump
rod
31
Throttle
retum
spring
32
Stroke
limiter
Note
Do
nOt
remove
the
puts
marked
with
an
uterisk
EF420A
Fig
EF
60
c
rburetor
EF
24
FU
model
Engine
Fuel
If
@
Choke
chamber
@
Ceo
ter
body
@
Throttle
chamber
1
Dash
pot
2
An
tomatic
choke
cover
3
Automatic
choke
body
and
diaphragm
chamber
4
Throttle
valve
switch
assembly
5
Throttle
valve
switch
adjust
screw
6
Fast
idle
adjust
screw
7
Secondary
slow
jet
EF567A
8
Secondary
small
venturi
9
Primary
small
venturi
10
Power
valve
11
Secondary
main
air
bleed
12
Plug
13
Primary
main
air
bleed
14
Plug
15
Injector
weight
16
Primary
slow
air
bleed
17
Accelerating
pump
18
Needle
valve
19
Plug
20
Primary
slow
jet
21
Float
22
Anti
dieseling
solenoid
valve
23
Secondary
main
jet
24
Primary
main
jet
25
Idle
limiter
cap
26
Idle
adjust
screw
27
Throttle
adjust
screw
28
Vaeuum
screw
29
Primary
and
secondary
throttle
valves
Note
Do
not
remove
the
parts
muked
with
an
utemk
Fig
EF
61
Carburetor
EF
25
Engine
Fuel
Choke
chamber
parts
FU
model
Except
FU
model
R
5
7
@
l
i
1
I
ft
Y
mJ
r
ft
1
@
@
1
EF421A
Tl@@
EF568A
EF
27
1
Secondary
slow
jet
2
Plug
3
Power
valve
bleed
d
mam
au
4
Seeon
ary
bleed
P
imary
maID
aIr
5
r
ight
6
Injector
we
7
Plug
t
8
Primary
slow
Je
d
valve
9
Anti
dieseling
solenOl
t
O
P
imary
malO
Je
1
r
main
Jet
11
Secondary
iliary
valve
12
Aux
screw
13
Venturi
stopper
duv
small
nd
seeon
J
14
Prima
a
ventuns
tl
not
J
eIIlove
the
p
Note
Do
tIt
an
asterISk
markedwt
CENTER
BODY
PARTS
slow
jet
1
Secondary
aU
yen
turi
2
Secondary
sm
Yen
turi
3
Primary
small
4
Power
valve
n
air
bleed
5
Secondary
m3J
6
Plug
on
air
bleed
7
Primary
mm
8
Plug
9
nJ
eetor
weight
pump
10
Accelerating
11
Plug
et
12
Primary
l
w
J
lenoid
valve
13
An
ti
dieseling
50
mamJet
14
Secondary
t
IS
Primary
mamJc
ill
y
valve
16
Aux
ar
the
parts
Do
not
remOVe
t
Note
th
an
utens
marked
WI
EF
63
Center
Body
FIg
Engine
Fuel
Throttle
chamber
parts
Except
FU
model
1
1
4
@
EF087A
1
Throttle
return
spring
2
lluottlc
opencr
adjusuctew
3
Accelerating
pump
rod
4
Fa
t
idle
adjust
5CICW
5
Primary
and
secondary
throttle
valve
6
Sprin8
1
Idle
adjust
screw
8
Idle
limiter
cap
9
Spring
10
Throttle
adjust
rew
oG
I
l
I
r
Y
Note
Do
not
remove
the
puts
ked
with
an
uterisk
FU
model
on
TIlROTfLE
CHAMBER
PARTS
1
Throttle
valve
switch
adjust
screw
2
Fast
idle
adjust
screw
3
limiter
cap
4
Idle
adjust
screw
S
Throttle
adjust
screw
6
Vacuum
screw
7
Primary
and
secondary
throttle
valves
Note
Do
not
remove
the
putl
marked
with
an
uterist
EF864
Fig
EF
64
Throttle
Chamber
EF
28
Engine
Fuel
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
CARBURETOR
California
models
Non
caJ
ifornia
model
Manual
tranlDlWion
Automatic
transmission
Manual
transmission
FU
model
utomatic
transmission
Type
DCH306
6t
DCH306
63
DCH306
60E
DCH306
67
DCH306
68
3
DCH306
69
1
DCH306
60
2
DCH306
12
4
Primary
Secondary
Primary
Secondary
Primuy
Secondary
Primary
Secondary
Primary
Secondary
Outer
diameter
26
1
02
30
1
18
26
1
02
30
1
18
26
1
02
30
1
18
26
1
02
30
1
18
26
1
02
30
1
18
mm
in
Venturi
diameter
23
0
9t
27
1
06
23
0
91
27
1
06
23
0
91
27
1
06
22
0
87
27
1
06
23
0
91
27
1
06
mm
in
Main
jet
107
145
107
1145
106
145
1107
145
105
1145
104
2
t04
4
Main
air
bleed
95
180
95
180
1110
80
65
1M
195
80
Slow
jet
1145
150
145
150
145
150
146
150
45
150
Powerjet
143
43
140
148
2
48
138
140
4
1
With
A15
engine
2
4
For
Canada
models
3
Common
to
models
with
A14
and
AlS
engines
except
Canada
INSPECTION
AND
ADJUSTMENT
A
T
C
AIR
CLEANER
Air
con
trol
valve
partially
opens
Air
control
valve
fully
opens
Oc
OF
Oc
F
38
to
54
100
to
129
Above
55
131
IDLE
COMPENSATOR
Idle
compensator
partially
opens
Bi
metal
No
I
Bi
metal
No
2
Idle
compensator
fully
opens
Bi
metal
No
I
Bi
metal
No
2
Oc
OF
60
to
70
140
to
158
70
to
80
158
to
176
Oc
OF
Above
70
158
Above
80
176
FUEL
PUMP
Fuel
pressure
Fuel
pump
capacity
kgfcm2
psi
cc
cu
in
min
at
rpm
0
27
3
8
450
27
46
1
000
EF
32