Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 220-O : (.hrrkinfi Ih e oil pr~ssrrrc m the rehicle Op. MA. 220.0 1
CHECKING THE OIL PRESSURE ON THE VEHICLE
79-T 1. Remove spare
wheel.
2. Check oil level if necessary.
4. Preparing pressure checking apparatus
Connect pressure gauge 2279-T ( ,wdun/r~l
imn 0 /o IO hnrs 1 to union 6004-T.
Tiqhten union screw ( 3 )
6. Start engine With oil temperature at 100’ C pressure should
be :
a+ 2000 rpm 3 bars mini43.5 psi ) o+ 4000 rpm 4 to 5 bars (58 to 72.5psi)
7. Rrmave union 6004-T and pressure qouqe. Tightening torque : 30 to 35 m \ ( 3 to 3.5 m.kg)
( 21 l/2 to 25 l/2 ft.lb )
Connect supply lead
Replace spare wheel
NOTE This operation con also be carried out
with the aid of CI MULLER kit,reference 451.
Downloaded from www.Manualslib.com manuals search engine CHARACTERISTICS
1. Water circuit :
Self de-aerating type, with header tank.
- Filling : . . . . . . . .._................................................................................................................ Cap on header tank
- Level (Cold, iu de-upruled state ) : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See mark in header tank
- Coolant : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Water + anti-freeze
- Circuit protection : - 15” C ( 28 -: of anti-freeze )
. . . . . . . . . . . . . . . . . . . . .
30” C ( 50 ? of anti-freeze )
2. Radiators :
Surface of radiator :
- cx 2000 ( - 11 1975 ) Except optional towing equipment : . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 dm2 ( 248 sq.in )
- cx 2000 ( - I/ I’)75 ) optional towing equipment : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 dm2 (310 sq.in)
- cx 2000 ( 1/ 1975 - ) and CX 2200 : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 dm2 ( 310 sq.in )
- CX Prestige, except optional torque converter-air conditioning : . . . . . . . . . . . . . . . . . . . . . . . . . . 20 dm2 ( 310 sq.in )
- CX 2400, except Injection and optional torque converter-air-conditioning : . . . . . . . . 20 dm2 (310 sq.in)
- CX 2400 torque converter - air-conditioning + CX 2400 GTi : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 dm2 ( 356.5 sq.in )
- CX
E Prestige torque converter - air-conditioning : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 dm2 ( 356.5 sq.in )
8
-7 NOTE : Radiators originally fitted to the vehicles differ according to the type of vehicle on which they are fitted,
co
_- 03 in the material used for the coolant channels, and the distance between the cooling fins.
T
2 3. Radiator cap (or pressure relief valve) calibration (rap scwzmcl 011) : . . . 1 bar (14.5 psi)
I 4. Thermostat :
- Make : .............................................................................................................................. CALORSTAT
- Reference No : ................................................................................................................ V 6215
- Begins to open at : ........................................................................................................ 84’ C
5. Thermal switch for temperature warning lamp (011 cyli~~d(,r-hc~ad)
- The warning lamp lights up (on the, ivstrrlmeut pnr~(,I) at the following temperatures :
- 16 dm2 (248 sq.in) radiator : . . . . . . . . . . . . .
Ii3 to 117O c
- 20 and 23 dm2 (310 and 356.5 sq.in) radiators : . . . . 110.5 to 113.5” c
- Tightening torque : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . .
2.5 to 3 da Nm (18 to 21.5 ft.lbs)
NOTE :
The coolant return hose for the heater unit has a white identification mark painted on it.
Make sure heater hoses are correctly fitted to the heater unit.
Downloaded from www.Manualslib.com manuals search engine 6. Electric cooling fans :
- 16 dm2 (248 sq.in ) radiator ( CX 2000 except optional towing equipment ) ,......... 1
- 20 dm2 (310 sq.in ) radiator (CX 2000 and 2200 except optional towing
equipment, or torque converter, or air-conditioning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
- 20 dm2 (310 sq.in ) radiator ( CX 2200 with optional towing equipment or
torque converter ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 dm2 (310 sq.in ) radiator ( CX 2200 with air-conditioning) ,............................... 2
- 20 dm2 (310 sq.in) radiator ( CX Prestige) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
- 20 dm2 (310 sq.in) radiator (CX 2400, except optional towing equipment
or torque converter, or air-conditioning ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 dm2 ( 310 sq .in ) radiator ( CX 2400 with optional towing equipment, or
torque converter, or air-conditioning ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
- 23 dm2 (356.5 sq.in ) radiator, ( CX 2400 GTi except optional towing equipment ) 1
- 23 dm2 (356.5 sq.in) radiator, (CX 2400 and Prestige with optional torque
converter and air~conditioning, and CX 2400 Gti with optional towing
equipment ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 O-blade fan
5-blade fan
5-blade fans
lo-blade fans
1 O-blade fans
1 O-blade fan
1 O-blade fans
10 blade fan
lo-blade fans
The electric cooling fans are controlled by a thermal switch (011 /he
radiator)
e Power rating of electric fan : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 W
Direction of rotation ( S(J(‘IJ ~YOIII
c>lcctric ~/o/or side of /alI ) : . . . . . Clockwise
- Cut-in thermal switch :
1.6 dm2 (248 sq.in ) 20 dm2 ( 310 sq.in ) and
radiator 23 dm2 (356.5 sq.in,) rads
- Electric fan ( s ) cuts in at . . 101 to
103.5” c, 95 to loo0 c
-. Electric fan ( s ) cuts out (with
trmperatnw decreasing )
at : ._._._._._........... 9 5 to 920 c 95 to 9o” c
- Tightening torque (fit gasket with LOCTITE FRENETANCH ) : 1.8 to 2 da Nm ( 13 to 14.5 ft.lbs)
Downloaded from www.Manualslib.com manuals search engine COOLING SYSTEM
2 4 litre engine, torque converter and air conditinninq (Thermostat and heater unit open)
Partial view F
8
1 Radiator
2 Electric fon (5)
3 De-aerating pipe
4 Header tank
5 De-aeration chamber
6 Thermostat
7 Heater unit
8 Drain top
9 Cylinder head outlet tank Cold coolant
,
I-
J1
- 0 Thermal switch for electric fan (s)
l-J 7
6
Thermostat open
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 236.0 : C h<,rki,,p a,,d nd;r,slh,p I/w jwllr\s aurl /x,//s Op. MA. 2360 I
PULLEY ALIGN& IENT
1. Aligning the camshaft pulley :
a) Position device 3085-T on the water pump
pulley.
b) Bring its rod into contact with the groove of the
camshaft pulley.
NOTE Aligning the camshaft pulley is carried
out by’plocing shims behind the pulley.
Tightening torque for nut (2) for the comshoft
pulley : 8 daNm ( 58 h.lb ).
2. Aligning the alternator pulley :
Proceed as for camshaft pulley / ,,,;/I> s
NOTE Aligning the alternator pulley is carried
out by plocinq shims behind the pulley.
Tightening torque for nut (4) for the olternatov
pulley : 4 daNm ( 29 ft.lb ).
3. Aligning the high pressure pump :
a ) Tighten pump on its support plate
b) Place device 3085-T on the camshaft pulley.
c) Brinq its rod into contact with the groove of the
pump pulley.
NOTE Aliqninq the H P pump is curried out using
adjustment shims placed between the pump housing
and the support plate.
Tightening torque for the nut securing the H.P. pump :
4 doNm ( 29 ft.lb ).
NOTE Vchirlc,s filled ,,~;//I oirrrii,rli/iriniii,~
For the alignment of the compressor pulley, SLO
Opr~mrio~, MA, ~,40.,-(,.
Downloaded from www.Manualslib.com manuals search engine TORQUE CONVERTER
I. CHARACTERISTICS
- Torque converter with incorporated disc clutch. Make FERODO ( VERTO system ). Type 697 ( CX 2200 )
or 693 ( CX 2400 ).
_ Clutch engagement and disengagement are controlled by a hydraulic system with an electro valve unit
I This electro-va,lve is itself controlled by an electric switch operated by the gearbox selector shafts.
- Conversion ratio of converter 2 30 1 ( 697 type )
2.20 1 ( 693 type ) II. SPECIAL FEATURES
Adiustments :
- Contact gap in electric switch unit ,controlling the electro-valve
NOTE The gap for the 2nd/ 3rd gear contacts must only be adjusted once the selector shaft stop-screws have
been adjusted ( See Op. MA. 330-00 ),
- Gap at 2nd/ 3rd gear contacts 0 8 to 1.1 mm
- Gap at lst/ Rev. gear contacts ’ 13+02mm
. . . . . . . . . . . . .._.......
- Operating pressure for the converter oil system c /)IIv//~ ~c,I//v/I J :
- at 700 rpm 3.5 bars ( 51 psi ) min
_ at 2000 i A00 rpm 5.5 bars ( 80 psi 1 min 1
Oil l,c~~~i/~~~i’NItrrc~ 80: (.
- at maximum revs .,......... 10 bars ( 145 psi ) ( II./IN/<‘I (‘7 /h(, I<,ml,(a,‘flt~ro )
Downloaded from www.Manualslib.com manuals search engine - Calibration of thermal switch for temperature warning lamp .__._... 135 ? 3” C
- Type of oil . . .._..__.._._..___._._._._._.................,,.........._..._..._................. TOTAL (( FLUIDE 1) T
- Total capacity f
iur//rdiir/g ~~arhos ) .._._.._.......................... 5.5 litres ( 9.7,pts )
- Interchanqeable suction filter
- Filling the converter during fitting. actuate the electro-valve a dozen times.
Tightening torques :
- Electra-valve fixing screw ............................................................ 2.8 daNm ( 20 l/2 ft.Ib )
- Union-screw for oil pipe ............................................................... 3 to 3.5 daNm ( 21 l/ 2 to 25 l/ 2 ft.Ib )
- Suction filter .................................................... ........... ............. 3.5 to 4 daNm ( 25 l/2 to 29 ft.Ib )
- Contact fixing screws ................................................................... 0.2 to 0.3 daNm ( 1 11 2 to 2 ft.lb )
IMPORTANT : In the course of repairs, it is permissible to replace a 697-type ( .CX 2200 ) converter by a 693-type
( CX 2400 ) one.
However, the reverse operation ( replacing a 693-type by a 697-type converter ) is prohibited.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 320-00 : (.l~n~~/(-/(,~iz/i(-c m/d s/we-in: ~o~///,w. o/ //I<, /r,t~///c cc,,,, or/r r Op. MA. 32Oz.00 3
III. OPERATIONAL DIAGRAM OF TORQUE CONVERTER
Engine running, gear-lever in neutral