2
Install
the
clutch
assembly
on
the
crankshaft
Note
Key
should
be
set
on
crank
shaft
before
installing
clutch
assem
bly
3
Using
Clutch
Spanner
Wrench
hold
clutch
hub
With
socket
wrench
secure
clutch
hub
securing
bolt
Tightening
torque
Clutch
hub
securing
bolt
1
5
kg
m
II
ft
lb
DISASSEMBLY
1
Remove
two
snap
rings
retaining
bearing
They
are
located
inside
of
clutch
wheel
AC500
Fig
AC
54
Removing
snap
rings
2
Using
Clutch
Wheel
Remover
KV99100700
and
conventional
puller
remove
V
pulley
with
bearings
from
clutch
wheel
KV99100700
AC501
Fig
A
C
55
Removing
clutch
wheel
bearings
3
Using
Bearing
Remover
ST33061000
press
clutch
wheel
bear
ings
out
from
clutch
wheel
Air
Conditioning
9
AC502
Fig
AC
56
Removing
V
pulley
from
clutch
ASSEMBLY
I
Press
bearings
into
V
pulley
with
Bearing
Installer
ST02371000
ST02371000
AC503
Fig
A
C
57
Installing
bearin
2
Install
outer
snap
ring
in
groove
of
V
pulley
3
Using
Installer
KV99100610
and
Stopper
ST33061000
press
clutch
wheel
into
V
pulley
4
Install
inner
snap
ring
in
groove
of
clutch
wheel
t
INSPECTION
Check
friction
surface
of
clutch
for
damage
due
to
excessive
heat
or
excessive
grooving
due
to
slippage
If
necessary
replace
clutch
wheel
and
V
pulley
as
a
set
2
The
clearance
between
V
pulley
and
clutch
wheel
should
be
0
4
to
0
6
mm
0
016
to
0
024
in
If
not
replace
clutch
wheel
assem
bly
AC
35
Installer
KV99100610
2
Stopper
ST33061000
AC504
Fig
AC
58
Installing
clutch
wheel
3
Oil
or
dirt
on
friction
surfaces
of
clutch
wheel
and
V
pulley
should
be
cleaned
with
a
clean
lint
free
cloth
or
suitable
solvent
4
Check
coil
for
shorted
or
opened
lead
wire
Pay
particular
attention
to
grounding
part
of
coil
If
there
is
no
continuity
replace
electromagnetic
coil
Service
Equipment
Applied
Ser
77
620NA
Newly
No
Tool
Number
Tool
Name
vehicle
Class
Remarks
added
or
unit
KVOO
102000
ST31970000
Collar
All
X
2
610
ST30611000
Drive
pinion
outer
race
drift
bar
All
X
2
610
ST30613000
Drive
pinion
outer
race
drift
adapter
All
X
2
610
ST3062
1000
Drive
pinion
outer
race
drift
adapter
All
X
2
610
KV311
00300
Solid
punch
All
X
2
610
710
S30
ST3127S000
Preload
gauge
All
X
2
B21O
610
710
S30
KV381025S0
Oil
seal
fitting
tool
All
X
2
610
4
Front
axle
ST35380000
Kingpin
bushing
drift
All
X
2
HT56802000
Kingpin
bushing
reamer
All
X
2
ST36070000
Transverse
link
bushing
replacer
All
X
2
ST35390000
Kingpin
grease
seal
drift
All
X
2
5
Rear
axle
ST38020000
Bearing
lock
nut
wrench
All
X
2
KV40101000
Rear
axle
stand
All
X
2
B210
610
710
S30
ST36230000
Sliding
hammer
All
X
5
B210
610
710
S30
HT72480000
Rear
axle
shaft
bearing
puller
All
X
2
B210
610
710
S30
6
Steering
ST2902000
I
Pitman
arm
puller
All
X
2
B210
610
710
S30
ST27
180001
Steering
wheel
puller
All
X
2
FIO
B210
610
710
S30
HT72520000
Ball
joint
remover
All
X
2
FIO
B210
610
710
S30
ST3127S000
Preload
gauge
All
X
FlO
B210
610
710
S30
7
Brake
GG943
10000
Brake
pipe
torque
wrench
All
X
2
B210
610
710
S30
ST08060000
Master
Vac
oil
seal
retainer
drift
All
X
3
B210
610
710
S30
ST08080000
Master
Vac
wrench
All
X
3
B210
610
710
S30
SE
5
