r
Engine
Mechanical
INSPECTION
AND
REPAIR
PREPARATION
FOR
INSPECTION
CYLINDER
HEAD
AND
VALVE
CHECKING
CYLINDER
HEAD
MATING
FACE
VALVE
ASSEMBLY
VALVE
SPRING
ROCKER
ARM
AND
VALVE
ROCKER
PIVOT
VALVE
GUIDE
VALVE
SEAT
INSERTS
CAMSHAFT
AND
CAMSHAFT
BEARING
CAMSHAFT
BEARING
CLEARANCE
VALVE
TIMING
CAMSHAFT
ALIGNMENT
CYLINDER
BLOCK
HOW
TO
MEASURE
CYLINDER
BORE
CYLINDER
BORING
PREPARATION
FOR
INSPECTI
N
I
Before
cleaning
check
for
signs
of
water
and
oil
leaks
in
cylinder
block
and
head
2
Clean
oil
carbon
deposits
and
sealant
from
an
parts
Remove
gasket
3
Clean
all
oil
holes
with
solvent
and
dry
with
compressed
air
Make
sure
that
they
are
not
restricted
CYLINDER
HEAD
AND
VALVE
CHECKING
CYLINDER
HEAD
MATING
FACE
EM407
Fig
EM
34
Cylinder
head
CONTENTS
EM
8
EM
B
EM
8
EM
8
EM
9
EM
lO
EM
l0
EM
11
EM
12
EM
12
EM
12
EM
13
EM
13
EM
13
EM
14
PISTONS
PISTON
PINS
AND
PISTON
RINGS
CONNECTING
ROD
CRANKSHAFT
BUSHING
AND
BEARING
MEASUREMENT
OF
MAIN
BEARING
CLEARANCE
MEASUREMENT
OF
CONNECTING
ROD
BEARING
CLEARANCE
FITTING
BEARINGS
MISCELLANEOUS
COMPONENTS
CRANKSHAFT
AND
CAMSHAFT
SPROCKETS
CHAIN
TENSIONER
AND
CHAIN
GUIDE
FLYWHEEL
FRONT
COVER
AND
REAR
OIL
SEAL
Note
Never
remove
camshaft
bear
ings
unless
you
have
a
Suitable
machine
or
boring
Camshaft
bear
ing
in
line
If
you
once
remove
camshaft
bearings
bearing
centers
will
come
out
o
alignment
reo
conditioning
is
very
difficult
with
out
center
borings
L
Make
a
v
isual
check
for
cracks
and
flaws
2
Measure
the
surface
of
cylinder
head
on
cylinder
block
side
for
warpage
If
it
is
found
to
be
beyond
the
limit
designated
below
regrind
the
affected
surface
with
a
surface
grinder
Fig
EM
35
Checking
cylinder
head
8JJrface
EM
8
Head
surface
flatnes
Standard
less
than
0
05
mm
0
0020
in
O
lmm
0
0039
in
EM
15
EM
16
EM
16
EM
17
EM
17
EM
1B
EM
18
EM
19
EM
19
EM
20
EM
20
EM
20
Maximum
VALVE
ASSEMBLY
Check
each
intake
and
exhaust
valve
for
worn
damaged
or
deformed
valve
caps
or
stems
Correct
or
replace
any
valve
that
is
faulty
2
Valve
face
or
valve
stem
end
surface
should
be
refaced
with
a
valve
grinder
10
L
I
I
I
EM109
Fig
EM
36
Intak
and
exhaust
valve
dimensions
I
Turn
engine
until
No
I
piston
is
at
T
D
C
on
its
compression
stroke
Determine
whether
camshaft
sprocket
location
notch
comes
off
the
left
end
of
the
oblong
groove
on
camshaft
locating
plate
If
the
location
notch
is
off
the
left
end
of
the
oblong
groove
chain
stretch
is
beyond
limits
40150
EMl46
Fig
EM
74
Camshafllocating
plate
2
Turn
engine
until
No
I
piston
is
at
T
D
C
on
its
compression
stroke
setting
camshaft
on
No
2
location
hole
in
camshaft
sprocket
This
No
2
notch
should
then
be
on
the
right
end
of
the
oblong
groove
When
No
2
hole
is
used
NO
2
timing
mark
must
also
be
used
The
amount
of
the
modifica
tion
is
a
40
rotation
of
crankshaft
3
When
modification
becomes
im
possible
even
by
transferring
camshaft
location
hole
replace
chain
assembly
Engine
Mechanical
CHAIN
TENSIONER
AND
CHAIN
GUIDE
Check
for
wear
and
breakage
Re
place
if
necessary
r
I
L
EM147
Fig
EM
75
Cam
haft
dri
mechanilm
FLYWHEEL
I
Check
clutch
disc
contact
surface
with
flywheel
for
damage
or
wear
Repair
or
replace
if
necessary
2
Measure
runout
of
clutch
disc
contact
surface
with
a
dial
gauge
fit
exceeds
0
15
mm
0
0059
in
total
indicator
reading
replace
it
EM
20
EM426
Fig
EM
76
Checking
flywheel
deviation
3
Check
tooth
surfaces
of
ring
gear
for
flaws
or
wear
Replace
if
necessary
FRONT
COVER
AND
REAR
OIL
SEAL
First
check
front
cover
an
rear
oil
seal
for
worn
or
folded
over
sealing
lip
or
oil
leakage
If
necessary
install
a
new
seal
When
installing
a
new
seal
pay
attenti
on
to
mounting
direction
Note
It
is
good
practice
to
replace
oil
seal
whenever
engine
is
overhauled
Frant
t
r
r
J
I
Front
Real
EM150
Fig
EM
77
Oil
eals
of
crank
haft
6
Make
sure
that
crankshaft
has
proper
end
play
Crankshaft
end
play
0
05
to
0
18
mm
0
0020
to
0
0071
in
Fig
EM
89
Checking
crankshaft
end
play
7
Install
side
oil
seals
into
rear
main
bearing
cap
Prior
to
installing
apply
sealant
to
seals
Fig
EM
90
Driving
side
oil
seal
8
Install
rear
oil
seal
using
Crank
shaft
Rear
Oil
Seal
Drift
STI5310000
r
STl5310000
r
EM163
Fig
EM
91
Installing
rear
oi
seal
Engine
Mechanical
Note
When
installing
oil
seal
give
coating
of
engine
oil
to
mating
shaft
to
prevent
scratches
and
fold
ed
lip
Also
give
coating
of
oil
to
periphery
of
oil
seal
9
Install
rear
end
plate
10
Install
flywheel
securely
and
tighten
bolts
to
specified
torque
Tightening
torque
14
to
16
kg
m
101
to
116
ft
lb
I
I
Insert
pistons
in
corresponding
cylinder
using
Piston
Ring
Compressor
EM03470000
EM03410000
I
EM544
Fig
EM
92
Installing
pi8ton
rod
a
Sembly
Notes
a
Apply
engine
oil
to
sliding
parts
b
Arrange
80
that
notch
mark
on
piston
head
faces
to
front
of
en
gine
c
Install
piston
rings
at
1800
to
each
other
avoiding
their
fit
in
the
thrust
and
piston
pin
directions
6
Top
ring
I
iilring
Piston
pin
ireClioJ
EM165
Fig
EM
93
PUtan
ring
direction
12
Install
connecting
rod
caps
Tightening
torque
4
5
to
5
5
kg
m
33
to
40
ft
lb
EM
23
Fig
EM
94
Installing
connecting
rod
cap
Note
Install
connecting
rods
and
con
necting
rod
caps
80
that
their
as
signed
numbers
are
positioned
on
the
same
side
and
in
the
SlIme
direction
with
respect
to
cylinders
13
Make
sure
that
connecting
rod
big
end
has
proper
end
play
Fig
EM
95
Checking
big
end
play
Big
end
play
0
2
to
0
3
mm
0
008
to
0
Ql2
in
14
Install
cylinder
head
assembly
Fig
EM
96
Tightening
sequence
01
cylinder
head
bolts
J
Thoroughly
clean
cylinder
block
and
head
surface
Do
not
apply
sealant
to
any
other
part
of
cylinder
block
and
head
sur
face
30
Install
heatshieid
plate
on
mani
fold
assembly
31
Install
air
gallery
pipe
on
ex
haust
manifold
32
Install
manifold
gasket
and
manifold
assembly
on
cylinder
head
Tightening
torque
1
2to
1
6kg
m
8
7
to
11
6
ft
lb
33
Install
blow
by
gas
pipe
on
cyl
inder
block
and
tighten
with
rear
engine
slinger
34
Install
thermostat
housing
gas
ket
thermostat
housing
and
thermo
stat
35
Install
thermal
vacuum
valve
on
thermostat
housing
Before
installing
apply
a
liquid
packing
slightly
to
the
threads
36
Install
FJ
C
D
bracket
on
cylin
der
head
37
Install
E
G
R
passage
and
E
G
R
valve
on
intake
manifold
38
Connect
E
G
R
tube
to
E
G
R
tube
and
exhaust
manifold
39
Install
check
valve
on
air
gallery
pipe
40
Install
air
cleaner
bracket
on
intake
manifold
41
Install
air
control
valve
on
air
cleaner
bracket
California
models
42
Install
vacuum
and
fuel
tubes
combined
on
cylinder
head
43
Install
distributor
assembly
44
Install
heatshield
plate
joint
seat
and
carburetor
Carbure10r
tightening
torque
0
5
to
1
0
kg
m
3
6
to
7
2
ft
lb
Note
When
instalUng
joint
seat
be
sure
to
put
the
duct
into
primary
hole
in
intake
manifold
S
J
Heatshield
plate
4
Joint
seat
2
Primary
hole
5
Secondary
hole
3
Duct
EM534
Fig
EM
I06
Installing
carburetor
joint
seat
Engine
Mechanical
45
Install
dash
pot
bracket
and
dash
pot
to
intake
manifold
46
Connect
all
air
vacuum
and
fuel
hoses
and
then
secure
with
clamps
I
Cylinder
block
to
P
C
V
valve
hose
2
A
B
valve
to
E
G
R
passage
vac
uum
hose
3
A
B
valve
to
E
G
R
passage
air
hose
4
Vacuum
tube
to
carburetor
vac
uum
hoses
5
Fuel
ube
to
carburetor
fuel
hose
6
Fuel
tube
to
fuel
pump
fuelhose
7
Distributor
to
vacuum
switch
or
spark
delay
valve
vacuum
hose
8
Air
control
valve
vacuum
hose
9
Check
valve
to
air
control
valve
hose
10
Thermal
vacuum
valve
to
E
G
R
valve
vacuum
hose
I
I
Thermal
vacuum
valve
to
vacuum
tube
hose
47
Install
carburetor
air
cleaner
on
carburetor
and
then
connect
air
and
vacuum
hoses
as
follows
I
Air
cleaner
to
exhaust
manifold
hot
air
duct
2
Air
c1eaner
to
air
pump
hose
3
Air
cleaner
to
rocker
cover
hose
4
Air
cleaner
to
air
control
valve
hose
5
6
48
Install
spark
plugs
in
place
49
Connect
all
distributor
high
ten
sion
cables
to
spark
plugs
50
Install
air
pump
drive
belt
cool
er
compressor
and
idler
pulley
51
Install
left
engine
mounting
bracket
52
Install
clutch
assembly
on
flywheel
with
Clutch
Aligning
Bar
KV30100200
Air
cleaner
to
A
B
valve
hose
Other
vacuum
hoses
Tightening
torque
1
2
to
2
2
kg
m
8
7
to
15
9
ft
lb
EM
26
I
I
KV30100200
EM440
Fig
EM
I07
In
talling
clutch
embly
53
Using
an
overhead
hoist
and
lifting
cable
hoist
engine
away
from
engine
stand
and
then
down
onto
engine
carrier
54
Install
right
engine
mounting
bracket
oil
filter
oil
pressure
switch
oil
level
gauge
and
water
drain
plug
When
installing
oil
filter
fasten
it
to
cylinder
block
by
hand
Note
Do
not
overtighten
flit
or
oil
leakage
may
occur
55
Install
alternator
bracket
adjust
ing
bar
alternator
cooling
fan
and
belt
56
Adjust
the
deflection
of
drive
belts
when
thumb
pressure
is
applied
midway
between
pulleys
A
pressed
force
is
above
10
kg
22
0
lb
Deflection
of
drive
belts
8
to
12
mm
0
315
to
0
472
in
EM613
Fig
EM
lOB
Fan
belt
tension
57
Fill
engine
oil
up
to
specified
level
Engine
Mechanical
c
Connecting
rod
Center
distance
mm
in
Bearing
thickness
Standard
mm
in
Big
end
play
mm
in
Connecting
rod
bearing
clearance
mm
in
Connecting
rod
bend
or
torsion
per
100
mm
or
2
937
in
mm
in
d
Crankshaft
and
main
bearing
Journal
diameter
Journal
taper
out
of
round
Crankshaft
free
end
play
Wear
limit
of
dittoed
play
Crank
pin
diameter
Crank
pin
taper
out
of
round
Main
bearing
thickness
StJlndard
146
5
748
1
493
to
1
506
0
0588
to
0
0593
0
20
to
0
30
0
008
to
0
012
0
D25
to
0
055
0
0010
to
0
0022
less
than
0
03
0
0012
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
59
942
to
59
955
2
3599
io
2
3604
less
than
0
0
I
0
0004
0
05
to
0
18
0
0020
to
0
0071
0
3
0
0118
49
961
to
49
974
1
9670
to
1
9675
less
than
0
01
0
0004
1
827
to
1
835
0
0719
to
0
0722
0
020
to
0
062
0
0008
to
0
0024
0
12
0
0047
0
05
0
0020
Main
bearing
clearance
mm
in
Wear
limit
of
dittoed
clearance
mm
in
Crankshaft
bend
mm
in
Flywheel
runout
at
clutch
disc
contact
face
mm
in
e
Piston
Pistondiarneter
Service
standard
0
50
0
0197
Oversize
1
00
0
0394
Oversize
Ring
groove
width
Top
Second
Oil
Piston
to
bore
clearance
Piston
pin
hole
off
set
Piston
pin
hole
diameter
f
Piston
pin
Pin
diameter
Pin
length
less
than
0
15
0
0059
mm
in
84
985
to
85
035
3
3459
to
3
3478
85
465
to
85
515
3
3648
to
3
3667
85
965
to
86
015
3
3844
to
3
3864
2
030
to
2
050
0
0799
to
0
0807
2
020
to
2
040
0
0795
to
0
0803
4
015
to
4
040
0
1581
to
0
1591
0
Q25
to
0
045
0
0010
to
0
0018
0
95
to
1
05
0
0374
to
0
0413
21
001
to
21
008
0
8268
to
0
8271
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
20
993
to
20
998
0
8265
to
0
8267
72
25
to
73
00
2
8445
to
2
8740
0
008
to
om
0
0
0003
to
0
0004
mm
in
Piston
pin
to
piston
clearance
mm
in
Interference
fit
of
piston
pin
to
connecting
rod
bushing
mm
in
om
5
to
0
035
0
0006
to
0
00
I
4
EM
29
Engine
Mechanical
g
Piston
ring
Ring
height
Top
and
second
Side
clearance
Top
Second
Ring
gap
Top
Second
Oil
mm
in
mrn
in
mm
in
h
Cylinder
block
Cylinder
bore
inner
diameter
mm
in
Wear
limit
of
dittoed
inner
diameter
Cylinder
bore
taper
and
out
of
round
Difference
in
cylind
bore
Surface
flatness
mm
in
mm
in
mm
in
mm
in
i
Cylinder
head
Surface
flatness
mm
in
TIGHTENING
TORQUE
Cylinder
head
bolts
kg
m
fl
lb
Connecting
rod
big
end
nuts
kg
m
ft
Ib
Flywheel
fixing
bolts
kg
m
ft
Ib
Main
bearing
cap
bolts
kg
m
ft
lb
Camshaft
bracket
bolts
kg
m
ft
lb
Camshaft
sprocket
bolt
kg
m
ft
lb
Oil
pan
bolts
kg
m
ft
1b
Oil
pump
bolts
kg
m
ft
lb
Oil
strainer
bolts
kg
m
ft
lb
Oil
pan
drain
plug
kg
m
ft
lb
Rocker
pivot
lock
nuts
kg
m
ft
Ib
Camshaft
locating
plate
bolts
kg
m
ft
lb
Carburetor
nuts
kg
m
ft
lb
Manifold
bolts
kg
m
ft
lb
Fuel
pump
nuts
kg
m
ft
lb
Crank
pulley
bolt
kg
m
ft
lb
Water
pump
bolts
kg
m
ft
Ib
Front
cover
bolts
kg
m
ft
lb
EM
30
1
977
to
1
990
0
0778
to
0
0783
0
040
to
0
073
0
0016
to
0
0029
0
030
to
0
070
0
0012
to
0
0028
0
25
to
0
40
0
0098
to
0
0157
0
30
to
0
50
0
0118
to
0
0197
0
30
to
0
90
0
0118
to
0
0354
85
000
to
85
050
3
3465
to
3
3484
0
2
0
0079
om
5
0
0006
0
05
0
0020
less
than
0
05
0
0020
less
than
0
05
0
0020
6
5
to
8
5
47
to
61
4
5
to
5
5
33
to
40
14
to
16
101
to
116
4
5
to
5
5
33
to
40
1
8
to
2
0
13
to
15
12
to
16
87
to
116
0
6
to
0
9
4
3
to
6
5
I
J
to
1
5
8
0
to
10
8
0
8
to
1
1
5
8
to
8
0
2
0
to
3
0
14
to
22
5
0
to
6
0
36
to
43
0
6
to
0
9
4
3
to
6
5
0
5
to
1
0
3
6
to
7
2
1
2
to
1
6
8
7
to
11
6
1
2
to
1
8
8
7
to
13
0
12
to
16
87
to
116
0
4
to
0
5
2
9
to
3
6
8
mm
0
315
in
dia
6
mm
0
236
in
dia
1
0
to
1
3
7
2
to
9
4
0
4
to
0
6
2
9
to
4
3
The
pump
shaft
is
supported
by
a
double
row
of
ball
bearings
press
fit
in
an
aluminum
die
cast
pump
body
The
bearings
are
permanently
lubricated
and
sealed
to
prevent
loss
of
lubricant
and
entry
of
dirt
The
pump
is
provided
with
an
impeller
which
turns
on
a
steel
shaft
The
steel
shaft
rotates
together
with
the
torque
coupling
wheeL
The
volute
chamber
is
built
in
the
engine
front
cover
assembly
The
inlet
of
the
pump
is
connected
to
the
radiator
s
lower
tank
by
a
hose
i
o
CQ047
Fig
CO
2
Water
pump
and
engine
front
cover
REMOVAL
AND
INSTALLATION
Removal
in
to
a
clean
con
assembly
I
CQ048
Fig
CO
3
Removing
water
pump
Installation
1
Be
sure
to
clean
the
gasket
sur
faces
in
contact
with
pump
and
front
cover
Always
use
new
gaskets
when
installing
pump
assembly
Be
sure
to
tighten
bolts
Cooling
System
Tightening
torque
0
4
to
0
5
kg
m
3
0
to
3
6
ft
lb
2
Fill
cooling
system
and
check
for
leaks
at
pump
3
Install
fan
blade
and
tighten
at
taching
bolts
securely
Install
belt
and
adjust
for
specified
tension
4
Operate
the
engine
at
fast
idling
and
recheck
for
leaks
5
Install
fan
shrouds
Note
Ensure
that
clearance
between
shroud
and
Can
is
even
at
any
place
DISASSEMBLY
Water
pump
is
made
of
aluminum
and
its
bearing
outer
race
is
of
a
press
fit
type
For
this
reason
water
pump
should
not
be
disassembled
INSPECTION
AND
ADJUSTMENT
Inspection
Inspect
pump
assembly
for
the
fol
lowing
conditions
and
replace
if
nee
essary
1
Badly
rusted
or
corroded
body
as
sembly
and
vane
2
Excessive
end
play
or
roughness
of
bearings
in
operation
3
Reduced
cooling
efficiency
due
to
deteriorated
silicone
oil
4
Oil
leakage
in
torque
coupling
Adjustment
Fan
belt
should
be
properly
ad
justed
at
all
times
A
tight
belt
causes
wear
of
alternator
and
water
pump
bearings
A
loose
belt
brings
about
improper
cooling
fan
water
pump
and
alternator
operation
Check
the
belt
slack
between
alter
nator
and
fan
pulley
by
force
of
10
kg
22
lb
Slackness
of
fan
belt
8
to
12
mm
0
31
to
0
47
in
If
adjustment
is
necessary
loosen
bolt
retaining
alternator
adjusting
bar
to
alternator
Move
alternator
toward
or
away
from
engine
until
the
correct
tension
is
obtained
TORQUE
COUPLING
Except
air
conditioner
equipped
models
The
torque
coupling
keeps
the
fan
speed
at
2
500
rpm
rated
or
below
to
conserve
horsepower
at
high
engine
speed
It
also
helps
reduce
fan
noise
to
a
minimum
during
high
speed
opera
tion
This
unit
is
filled
with
a
special
silicone
oil
used
as
a
fluid
coupling
which
controls
the
fan
speed
Silicone
oil
can
not
be
replenished
1
Torque
coupling
wheel
2
Torque
coupling
cover
3
Torque
coupling
bearing
4
Pulley
5
Water
pump
C0060
Fig
CO
4
Sectional
view
of
torque
coupling
and
water
pump
00
3
Notes
a
The
idle
rpm
and
CO
vary
accord
ing
to
the
altitude
Therefore
they
should
be
properly
adjusted
when
the
position
of
the
H
L
lever
is
changed
EF729
ADJUSTMENT
AND
INSPECTION
CARBURETOR
IDLE
R
P
M
AND
MIXTURE
RATIO
Cautions
3
On
automatic
transmission
equi
ped
models
check
should
be
per
formed
in
the
0
position
Be
sure
to
engage
parking
brake
and
to
lock
both
front
and
rear
wheels
with
wheel
chocks
b
Keep
your
foot
down
on
the
brake
pedal
while
depressing
the
accelera
tor
pedal
Otherwise
vehicle
surges
forward
dangerously
Notes
a
00
not
attempt
to
screw
the
idle
adjusting
screw
down
completely
Ooing
so
could
cause
damage
to
tip
which
in
turn
will
tend
to
cause
malfunctio11ll
b
If
idle
limiter
cap
obstructs
proper
adjustment
remove
it
To
install
idle
limiter
cap
refer
to
Idle
Limiter
Cap
c
After
idle
adjustment
has
been
made
shift
the
lever
to
the
N
or
P
position
for
automatic
trans
mission
d
When
measuring
CO
percentage
in
Engine
Fuel
b
Counties
1
219
m
4
000
ft
or
more
above
sea
level
have
been
designated
by
law
as
High
Altitude
Counties
For
further
details
refer
to
1977
OATSUN
PICK
UP
Service
Bulletin
Pub
No
257
0
I
Air
cleaner
rID
mOl
If
Low
altitude
Ll
n
n
L
n
Fig
EF
34
sert
probe
into
tail
pipe
more
than
40
em
15
7
in
CO
Idle
adjustment
with
CO
meter
Idle
mixture
adjustment
requires
the
use
of
a
CO
meter
especially
for
California
models
When
preparing
to
adjust
idle
mixture
it
is
essential
to
have
the
meter
thoroughly
warmed
up
and
calibrated
I
Check
carburetor
pipes
for
proper
connection
2
Warm
up
engine
until
water
tem
perature
indicator
points
to
the
middle
of
gauge
The
procedure
to
warm
up
engine
is
not
specifically
recom
mended
Either
driving
vehicle
or
oper
ating
engine
at
no
load
will
be
good
3
Make
sure
that
water
tempera
ture
indicator
points
to
the
middle
Further
keep
engine
running
at
about
2
000
rpm
for
about
5
minutes
with
out
applying
load
to
engine
in
order
to
stabilize
engine
condition
Engine
hood
should
be
open
4
Run
engine
for
about
10
minutes
at
idling
speed
Ouring
this
10
minutes
proceed
as
described
in
steps
5
to
9
below
5
Remove
air
hose
between
3
way
connector
5
way
connector
for
Cali
fornia
models
and
air
check
valve
as
EF
21
shown
in
Figure
EF
35
Plug
the
dis
connected
hose
to
prevent
dust
from
entering
0
o
EF259
Fig
EF
35
Disconnecting
air
hose
from
air
check
valve
6
Race
engine
I
500
to
2
000
rpm
two
or
three
times
under
no
load
then
run
engine
for
one
minute
at
idling
speed
7
Adjust
throttle
adjusting
screw
until
engine
is
at
specified
speed
Engine
speed
Manual
transmission
750
rpm
Automatic
transmission
in
0
position
650
rpm
8
Check
ignition
timing
If
neces
sary
adjust
it
to
specifications
This
operation
need
not
be
carried
out
at
1
600
Ian
1
000
miles
service
Ignition
timing
Manual
transmission
120
750
rpm
Non
California
100
750
rpm
California
Automatic
transmission
in
0
position
120
650
rpm
9
At
about
10
minutes
after
engine
is
run
at
idling
speed
adjust
idle
adjusting
screw
so
that
CO
percentage
is
at
specified
level
CO
percentage
Manual
transmission
2
t
l
at
750
rpm
Automatic
transmission
in
0
position
2
t
I
at
650
rpm
10
Repeat
procedures
as
described
in
steps
6
7
and
9
above
so
that
CO
percentage
is
at
specified
level
Check
ing
idle
CO
in
step
9
can
be
carried
out
right
after
step
7
II
Race
engine
1
500
to
2
000