OPERATION
When
the
ignition
switch
turned
fully
clockwise
to
the
START
posi
tion
battery
current
flows
through
series
and
shunt
coils
of
the
solenoid
magnetizing
the
solenoid
The
plunger
is
pulled
into
the
solenoid
so
that
it
operates
the
shift
lever
to
move
the
drive
pinion
into
the
flywheel
ring
gear
Then
the
solenoid
switch
contacts
close
after
the
drive
pinion
is
partially
engaged
with
the
ring
gear
Closing
of
the
solenoid
switch
contacts
c
uses
the
motor
to
crank
the
engine
and
also
cut
out
the
series
coil
of
the
solenoid
the
magnetic
pull
of
the
shunt
coil
being
sufficient
to
hold
the
pinion
in
mesh
after
the
shifting
has
been
performed
After
the
engine
starts
running
the
driver
releases
the
ignition
key
and
it
automatically
returns
to
the
ON
posi
tion
The
torsion
spring
then
actuates
the
shift
lever
to
pull
the
pinion
which
allows
the
solenoid
swi
tch
contacts
to
open
Consequently
the
starting
mo
tor
stops
Engine
Electrical
System
I
I
Ring
gear
2
Shift
lever
guide
3
Armature
4
Battery
5
Field
coil
6
Stationary
contact
7
Monble
contactor
More
positive
meshing
and
demeshing
of
the
pinion
and
the
ring
gear
teeth
are
secured
by
means
of
the
overrunning
clutch
The
overruIUling
clutch
employs
a
shift
lever
to
slide
the
pinion
along
the
armature
shaft
EE
6
F
l
cp
o
r
1
I
I
W
m
EE274
8
Shunt
coil
9
Plunger
10
Ignition
switch
11
Series
coil
12
Torsion
spring
13
Shift
lever
14
Pinion
Fig
EE
7
Starting
motor
circuit
into
or
out
of
mesh
with
the
ring
gear
teeth
The
overrunning
clutch
is
de
signed
to
transmit
driving
torque
from
the
motor
armature
to
the
ring
gear
but
prevent
the
armature
from
over
running
after
the
engine
has
started
ADJUSTMENT
VOLTAGE
REGULATOR
When
regulating
voltage
as
meas
ured
above
deviates
from
rated
value
adjust
regulator
in
accordance
with
the
following
instructions
I
Inspect
contact
surface
and
if
rough
lightly
polish
with
fine
emery
paper
1
500
or
600
2
Measure
each
gap
and
adjust
if
necessary
Adjust
core
gap
and
point
gap
in
that
order
No
adjustment
is
required
for
yoke
gap
3
Adjusting
core
gap
Loosen
screw
4
mm
0
157
in
diameter
which
is
used
to
secure
contact
set
on
yoke
and
move
contact
upward
or
downward
properly
See
Figure
EE
49
Core
gap
0
6
to
1
0
mm
0
024
to
0
039
in
EE398
I
Contact
set
2
ThicknesJ
gauge
3
4
mm
0
157
in
dia
screw
4
Crosshead
Jcrewdriver
Fig
EE
49
AdjUJJting
core
gap
Engine
Electrical
System
4
Adjusting
point
gap
Loosen
screw
3
mm
O
lIS
in
diameter
used
to
secure
upper
con
tact
and
move
upper
contact
upward
or
downward
as
necessary
See
Figure
EE
50
Point
gap
035
to
0
45
mm
0
014
to
O
D1S
in
EE399
I
Thicknes
gauge
2
3
mm
0
118
in
dia
screw
3
Cro
Sshelld
screwdriver
4
Upper
contact
Fig
EE
50
Adjusting
point
gap
5
Adjusting
voltage
Adjust
regulating
voltage
as
follows
Loosen
lock
nut
securing
adjusting
screw
Turn
this
screw
clockwise
to
increase
or
counterclockwise
to
decrease
regulating
voltage
See
Figure
EE
5
J
CD
EE400
I
Wrench
2
Crosshead
screwdriver
3
Adjusting
screw
4
l
ock
nut
Fig
EE
51
AdjUJJting
rel
Ulating
voltage
CHARGE
RELAY
Nonna
relay
operating
voltage
is
S
to
IOV
as
measured
at
alternator
A
tenninal
Relay
itself
however
oper
ates
at
4
to
5V
Use
a
DC
voltmeter
and
set
up
a
circuit
as
shown
in
Figure
EE
52
Adjust
charge
relay
in
the
same
manner
as
that
for
voltage
regulator
L
Connect
positive
tenninal
of
voltmeter
to
regulator
lead
connector
N
tenninal
with
negative
terminal
grounded
2
Start
engine
and
keep
it
idle
3
Take
voltmeter
reading
o
Volt
I
Check
for
continuity
be
tween
terminals
of
re
gulator
and
alternator
2
Alternator
circuit
inopera
tive
if
continuity
exists
Below
5
2
Volts
Charge
warning
lamp
on
I
Check
fan
belt
tension
2
If
correct
remove
regulator
and
adjust
as
necessary
Over
5
2
Volts
Charge
warning
lamp
on
Charge
relay
coil
or
contact
points
out
of
order
Replace
regulator
Over
5
2
Volts
Charge
warning
lamp
off
Charge
relay
assembly
is
in
good
condition
EE
23
Engine
Electrical
System
SERVICE
DATA
AND
SPECIFICATIONS
D4A4
06
D4A4
07
Type
D4A6
07
D4A6
08
Firing
order
1
3
4
2
13
4
2
Rotating
direction
Counterclockwise
Counterclockwise
Owen
angle
degree
490
to
550
490
to
550
Point
gap
mm
in
0
45
to
0
55
0
45
to
0
55
0
018
to
0
022
0
018
to
0
022
Point
pressure
kg
lb
0
40
to
0
55
0
40
to
0
55
0
88
to
1
21
0
88
to
1
21
Condenser
capacity
JlF
0
20
to
0
24
0
20
to
0
24
Condenser
isolate
resistance
Mrl
5
5
Cap
isolate
resistance
Mrl
50
50
Rotor
head
isolate
resistance
Mrl
50
50
Cap
carbon
point
length
mm
in
10
0
39
10
0
39
For
Canada
DISTRIBUTOR
California
models
CONSTRUCTION
CHECKING
AND
ADJUSTMENT
CAP
AND
ROTOR
HEAD
AIR
GAP
CONSTRUCTION
In
the
conventional
distributor
the
ignition
liming
is
detected
by
the
cam
and
breaker
arm
while
in
this
transis
tor
ignition
unit
it
is
detected
by
the
reluctor
on
the
shaft
and
the
pick
up
coil
provided
in
place
of
the
breaker
The
pick
up
coil
consists
of
a
magnet
coil
etc
The
amount
of
magnetic
flux
passing
through
the
pole
piece
in
the
coil
is
changed
at
the
moment
the
pole
CONTENTS
EE
33
EE
33
EE
33
EE
33
ADVANCE
MECHANISMS
DISASSEMBLY
ASSEMBLY
SERVICE
DATA
AND
SPECIFICATIONS
EE
33
EE
35
EE
35
EE
36
piece
faces
the
protrusion
of
the
re
luctor
and
then
the
electrical
signal
is
genera
ted
in
the
pick
up
coil
This
electric
signal
is
conducted
into
the
transistor
ignition
unit
which
in
turn
breaks
tI
e
primary
coil
current
running
through
the
ignition
coil
and
generates
high
voltage
in
the
secondary
winding
Also
this
transistor
ignition
EE
33
unit
utilizes
this
electric
signal
to
restore
the
primary
coil
to
the
original
state
after
cutting
off
the
primary
current
for
a
fIXed
time
The
centrifugal
and
vacuum
ad
vance
mechanisms
employ
the
con
ventional
mechanical
type
The
con
tactor
is
used
to
eliminate
vacuum
and
centrifugal
advance
hysteresis
I
EE299
Fig
EE
74
Driving
in
roll
pin
Engine
Electrical
System
4
Apply
grease
to
the
top
of
rotor
shaft
as
required
5
Check
the
operation
of
governor
before
installing
distributor
on
engine
6
Adjust
ignition
timing
after
distri
butor
is
installed
on
engine
SERVICE
DATA
AND
SPECIFICATIONS
Type
Firing
order
Rotating
direction
Duty
Air
gap
mm
in
MU
Cap
insulation
resistance
Rotor
head
insulation
resistance
MU
Cap
carbon
point
length
mm
in
D4F4
03
D4F4
04
1
3
4
2
Counterclockwise
70
20
to
40
at
idling
0
2
to
0
4
O
OOS
to
0
016
More
than
50
More
than
50
10
0
39
TRANSISTOR
IGNITION
UNIT
California
models
DESCRIPTION
TRANSISTOR
IGNITION
UNIT
REMOVAL
AND
INSTALLATION
INSPECTION
1
POWER
SUPPLY
WI
RING
AND
BATTERY
CHECK
DESCRIPTION
TRANSISTOR
IGNITION
UNIT
The
transistor
ignition
unit
provides
the
following
functions
L
It
makes
and
breaks
the
electric
current
in
the
primacy
circuit
of
the
ignition
coil
2
CONTINUITY
CHECK
OF
PRIMARY
CIRCUIT
3
PICK
UP
COIL
CONTINUITY
CHECK
4
PICK
UP
COIL
POWER
SIGNAL
PULSE
CHECK
5
TRANSISTOR
IGNITION
UNIT
CHECK
CONTENTS
EE
36
EE
36
EE
37
EE
37
EE
37
2
The
duty
control
circuit
sets
the
rate
of
make
and
break
within
one
cycle
i
e
this
maintains
good
ignition
characteristics
of
engine
from
low
speed
to
high
speed
and
is
equal
to
the
dweU
angle
in
the
conventional
breaker
type
distributor
3
A
preventive
circuit
against
lock
EE
36
EE
36
EE
38
EE
38
EE
39
ing
is
provided
This
cuts
off
the
prilnaCY
electric
current
in
the
ignition
coil
when
the
ignition
switch
is
turned
on
with
the
engine
not
running
Each
component
part
of
this
unit
is
highly
reliable
however
should
any
part
be
found
faulty
the
entire
assem
bly
must
be
replaced
R
RANGE
REVERSE
In
R
range
the
front
clutch
and
the
low
and
reverse
brake
are
applied
The
power
flow
is
through
the
input
shaft
front
clutch
and
connecting
shell
to
the
sun
gear
Clockwise
rota
tion
of
the
sun
gear
causes
counter
clockwise
rotation
of
the
rear
planeta
ry
gears
With
the
connecting
drum
held
stationary
by
the
low
and
reverse
brake
the
rear
planetary
gears
rotate
the
rear
internal
gear
and
drive
the
flange
counterclockwise
The
rear
drive
flange
splined
to
the
output
shaft
rotates
the
output
shaft
counterclock
wise
at
a
reduced
speed
with
an
increase
in
torque
for
reverse
gear
Automatic
Transmission
R
Fig
AT
26
Power
tranamis
ion
during
R
range
m
i
1
A
TOBS
Fig
A
T
21
Optrationof
each
mechanism
during
R
range
When
the
manual
valve
V
is
posi
Clutch
Low
Band
servo
One
tioned
at
R
range
the
oil
having
the
Gear
Partina
Ranae
re
ne
way
line
pressure
7
is
directed
to
line
ralio
Front
Rear
brake
Openlion
Relulie
clutch
plwl
pressure
circuits
5
and
6
The
pressure
in
the
circuit
5
actuates
the
Park
on
on
low
and
reverse
brake
after
being
Ruene
2
182
on
on
on
introduced
into
line
pressure
circuit
Neutral
12
through
the
I
st
2nd
shift
valve
ID
The
pressure
in
the
circuit
op
DI
Low
2
458
on
on
erates
the
release
side
of
the
band
servo
and
the
front
c1u
tch
after
being
Driowe
D2
Second
1
458
on
on
led
to
line
pressure
circuit
0
D3
Top
1
000
on
on
on
through
the
2nd
3rd
shift
valve
@
2
Second
1
458
The
throttle
pressure
I
6
and
the
line
on
on
pressure
6
which
vary
with
the
12
Second
S8
on
on
degree
of
accelerator
pedal
depression
II
Low
2
458
both
act
the
pressure
regulator
on
on
on
valve
CD
and
press
against
its
valve
CD
increasing
line
pressure
7
In
Rn
range
the
governor
pressure
is
absent
making
all
such
valves
as
the
1st
2nd
shift
valve
ID
lnd
3rd
shift
valvc
@
and
pressurc
modifier
valve
inoperative
AT16
Automatic
Transmission
R
RANGE
REVERSE
R
In
R
range
the
front
dutch
and
the
low
and
reverse
brake
are
applied
The
power
flow
is
through
the
input
shaft
front
clutch
and
connecting
shell
to
the
sun
gear
Clockwise
rota
tion
of
the
sun
gear
causes
counter
clockwise
rotation
of
the
rear
planeta
ry
gears
With
the
connecting
drum
held
Slationary
by
the
low
and
reverse
brake
the
rear
planetary
gears
rotate
the
rear
internal
gear
and
drive
the
flange
counterclockwise
The
rear
drive
flange
splined
to
the
output
shaft
rotates
the
output
shaft
counterclock
wise
at
a
reduced
speed
with
an
increase
in
torque
for
reverse
gear
f
When
Ihe
manual
valve
CV
is
posi
tioned
at
R
range
Ihe
oil
having
Ihe
line
pressure
7
is
directed
to
line
pressure
circuits
5
and
6
The
pressure
in
the
circuit
5
actuates
the
low
and
reverse
brake
after
being
introduced
into
line
pressure
circuit
12
through
the
I
st
2nd
shift
valve
@
The
pressure
in
Ihe
circuit
op
erates
the
release
side
of
the
band
servo
and
the
front
clutch
after
being
led
to
line
pressure
circuit
10
through
the
2nd
3rd
shift
valve
@
The
throtlle
pressure
16
and
the
line
pressure
6
which
vary
with
the
degree
of
acceJerator
pedal
depression
both
act
on
the
prcssure
regulator
valve
CD
and
press
against
its
valve
CD
increasing
line
pressure
7
In
R
range
the
governor
pressure
is
absent
making
all
slldl
valves
as
the
J
SI
2nd
shift
valve
@
2nd
3rd
shift
valvc
@
and
pressure
modifier
valve
j
inoperative
C
Fig
AT
26
Power
transmi
ion
during
R
range
A
TOS5
Fig
AT
27
Operation
attach
mechanism
during
R
range
G
Clutch
Low
A
Band
servo
One
Parkin
Ran
no
wa
plwl
ratio
Front
Rear
brake
Operllioo
Rdr
ue
clutch
k
on
on
Revctte
1
181
on
on
on
Neutnl
DI
Low
1
418
on
on
Driw
D2
Second
1
458
on
on
DJ
Top
1
000
on
on
on
on
2
Second
1
458
on
on
12
Second
1
458
on
on
I
II
Low
2
458
on
on
AT
16
D
RANGE
LOW
GEAR
Automatic
Transmission
The
low
gear
in
D
range
is
somewhat
different
from
that
in
I
range
The
rear
c1utdl
is
applied
as
III
I
range
but
the
one
way
clutch
holds
the
connecting
drum
The
power
now
is
the
same
as
in
1
J
range
That
is
the
power
now
takes
place
through
Ihe
input
shaft
and
into
the
rear
clutch
The
input
shaft
is
splined
to
the
rear
clutch
drum
and
drives
it
Rotation
of
Ihe
rear
clutch
drives
the
rear
clutch
hub
and
front
internal
gear
The
front
internal
gear
rotales
the
front
planetary
gears
clockwise
to
cause
the
sun
gear
to
rotate
counter
clockwise
Counterclockwise
rotation
of
the
sun
gear
turns
the
rear
planetary
gears
clockwise
With
the
rear
plane
tary
carrier
held
stationary
by
the
one
way
clutch
the
clockwise
rotation
of
the
rear
planetary
gears
rotates
the
rear
internal
gear
and
drives
the
flange
clockwise
The
internal
drive
flange
is
splined
to
the
outpul
shaft
and
rotates
the
output
shaft
clockwise
When
the
manual
valve
is
posi
tioned
at
D
the
line
pressure
7
introduced
into
the
manual
valve
is
led
to
the
line
pressure
circuits
l
2
and
3
The
pressure
in
the
circuit
I
acluates
the
rear
clutch
and
the
gover
nor
and
al
the
same
time
operates
the
1st
2nd
shift
valve
CID
to
change
the
speed
The
circuit
2
leads
to
the
second
lock
valve
@
The
circuit
3
actuates
the
2nd
3rd
shift
valve
@
for
the
2nd
3rd
speed
change
and
at
the
same
lime
locks
the
second
lock
valve
@
The
throttle
pressure
16
which
changes
with
the
degree
of
accelerator
pedal
depression
presses
Ihe
pressure
regulator
valve
CD
and
increases
the
line
pressure
7
When
Ihe
speed
of
the
vehicle
has
increased
the
governor
pressure
15
introduced
from
the
line
pressure
circuit
I
actuates
the
I
SI
2nd
shift
valve
CID
2nd
3rd
shift
valve
@
and
pressure
modifier
valve
ID
When
the
governor
pressure
is
high
the
pressure
modifier
valve
ID
acls
in
such
a
direction
as
to
compress
the
spring
and
the
throttle
pressure
is
led
to
the
throttle
pressure
18
This
ATOSO
Fig
AT
30
Power
transmission
during
D
J
range
liIIl
I
IW
L
AT08l
Fig
AT
31
Operation
of
each
mechanism
during
VJ
range
Clutch
low
Band
servo
On
Parking
Cur
Ran
Rllelle
way
pawl
ratio
Front
Rur
brake
Operation
Rekase
ch
lch
Park
on
on
RellerK
2
t82
on
on
on
Neutral
01
low
2
S8
on
on
Orivt
02
Second
1
458
on
on
OJ
Top
1000
on
on
on
on
2
Second
1
458
on
00
t2
Second
1
458
on
on
t
tt
low
2
458
on
on
pressure
acts
against
the
force
of
the
spring
of
the
pressure
regulator
valve
CD
and
also
against
the
throttle
pres
sure
16
thus
lowering
the
line
pres
sure
7
The
governor
pressure
also
increases
with
the
speed
of
Ihe
vehicle
exerting
a
pressure
on
one
side
of
the
lst
2nd
shift
valve
and
counter
acts
the
Ihrottle
pressure
19
line
pressure
AT
20
l
and
the
spring
which
are
exerting
against
t
1e
governor
pressure
There
fore
when
the
governor
pressure
ex
ceeds
Ihis
pressure
the
speed
is
shifted
from
the
I
st
gear
to
the
2nd
gear
The
further
the
accelerator
pedal
is
depressed
the
higher
becomes
the
throttle
pressure
19
increasing
the
governor
pressure
and
shifting
the
speed
change
point
to
the
higher
side
D
RANGE
2ND
GEAR
Automatic
Transmission
t
In
this
case
the
rear
c1ut
h
IS
applied
and
the
band
brake
holds
the
fronl
dUh
h
drum
the
connecting
shell
and
the
sun
gear
from
rotating
The
power
flow
lakes
place
through
the
input
shaft
into
the
rear
clutch
and
the
front
internal
gear
With
the
sun
gear
held
stationary
the
front
planeta
ry
gears
rotate
around
the
sun
gear
carrying
the
front
planet
carrier
with
them
The
fronl
planet
carrier
being
splined
to
the
output
shaft
causes
clockwise
rotation
of
the
output
shaft
at
a
reduced
speed
compared
with
the
speed
of
the
input
shaft
with
an
increase
in
torque
As
the
low
and
reverse
brake
is
not
applied
the
clock
wise
rotation
of
the
output
shaft
causes
clockwise
rotation
of
rear
inter
nal
gear
and
the
rear
planet
carrier
also
rotates
around
the
sun
gear
in
a
clockwise
direction
The
one
way
clutch
will
act
to
allow
the
clockwise
rotation
of
connecting
drum
When
the
car
speed
increases
while
running
at
D
range
I
st
gear
the
st
2nd
shift
valve
ID
moves
allow
ing
the
line
pressure
I
to
be
intro
duced
into
the
line
pressure
8
Ihrough
itself
The
line
pressure
8
is
further
led
to
the
line
pressure
9
through
the
second
lock
valve
@
and
by
locking
the
band
servo
obtains
the
2nd
gear
condition
Fig
AT
33
Power
transmission
during
Dz
range
A
T079
Fig
AT
34
Operation
of
each
mechanism
during
D
range
Clutch
Low
Band
servo
On
Patking
G
Range
reverse
w
pawl
ratio
Fronl
Rur
brake
Optrltion
Release
clutch
PlIk
on
on
Revtne
2
182
on
on
on
Neutral
01
Low
2
4S8
on
on
Drive
02
Second
1
4S8
on
on
OJ
Top
1
000
on
on
on
on
2
Second
1
4S8
on
on
12
Second
1
4S8
on
on
1
II
Low
2
4S8
on
on
AT
22