Page 527 of 537
5
Place
head
gasket
in
position
on
valve
plate
so
dowel
pins
go
through
dowel
pin
holes
in
gasket
6
Apply
a
thin
film
of
clean
refrig
eration
oil
on
the
machined
surface
of
cylinder
head
which
matches
head
gasket
7
Place
head
on
cylinder
head
gasket
so
dowel
pins
go
into
dowel
pin
holes
in
head
Air
Conditioning
8
Apply
a
thin
fihn
of
clean
refrig
eration
oil
to
service
valve
flanges
9
Place
flange
valve
O
ring
in
posi
tion
on
cylinder
head
10
Place
service
valves
in
position
on
proper
service
valve
ports
suction
or
discharge
and
insert
two
longer
screws
through
service
valve
mountiing
pads
head
valve
plate
and
into
crank
AC
38
case
11
Insert
remammg
head
screws
and
run
in
all
screws
until
the
heads
make
contact
Tightening
torque
Head
and
service
valve
screws
2
1
to
3
2
kg
m
15
to
23
ft
lb
Page 528 of 537
Air
Conditioning
SPECIAL
SERVI
CE
TOOLS
Unit
mm
in
For
use
on
Reference
page
or
Figure
No
No
Tool
number
tool
name
Description
KV99100700
Clutch
wheel
remover
To
remove
clutch
wheel
from
V
pulley
620
Fig
AC
55
BE436
2
KV991006S0
To
install
clutch
wheel
into
V
pulley
620
Fig
AC
58
Clutch
wheel
38
1
50
1
installer
set
KV99100610
Installer
ST33061000
Stopper
BE437
3
ST33061000
To
remove
clutch
wheel
bearing
from
V
pulley
620
Fig
AC
56
Bearing
remover
38
1
50
BE438
4
ST02371000
To
install
clutch
wheel
bearing
into
V
pulley
620
Fig
AC
57
Bearing
installer
50
1
96
Co
tJ
BE439
AC
39
Page 529 of 537
Air
Conditioning
Tool
number
For
Reference
No
Description
use
page
or
Remarks
tool
name
Unit
mm
in
on
Figure
No
5
Clutch
To
hold
clutch
wheel
when
removing
clurch
wheel
620
Fig
AC
51
124878
1
spanner
wrench
6
Clutch
removing
bolt
7
Compressor
seal
puller
8
Torx
driver
bit
9
Oil
dip
stick
To
remove
V
pulley
from
crankshaft
To
remove
shaft
seal
from
crankshaft
To
remove
flange
bolts
To
inspect
oil
level
AC
40
BE440
BE441
BE442
B
E443
BE434
620
620
620
620
Fig
AC
52
126344
Fig
AC
63
J
10549
Fig
AC
66
124392
110545
