2
Install
the
clutch
assembly
on
the
crankshaft
Note
Key
should
be
set
on
crank
shaft
before
installing
clutch
assem
bly
3
Using
Clutch
Spanner
Wrench
hold
clutch
hub
With
socket
wrench
secure
clutch
hub
securing
bolt
Tightening
torque
Clutch
hub
securing
bolt
1
5
kg
m
II
ft
lb
DISASSEMBLY
1
Remove
two
snap
rings
retaining
bearing
They
are
located
inside
of
clutch
wheel
AC500
Fig
AC
54
Removing
snap
rings
2
Using
Clutch
Wheel
Remover
KV99100700
and
conventional
puller
remove
V
pulley
with
bearings
from
clutch
wheel
KV99100700
AC501
Fig
A
C
55
Removing
clutch
wheel
bearings
3
Using
Bearing
Remover
ST33061000
press
clutch
wheel
bear
ings
out
from
clutch
wheel
Air
Conditioning
9
AC502
Fig
AC
56
Removing
V
pulley
from
clutch
ASSEMBLY
I
Press
bearings
into
V
pulley
with
Bearing
Installer
ST02371000
ST02371000
AC503
Fig
A
C
57
Installing
bearin
2
Install
outer
snap
ring
in
groove
of
V
pulley
3
Using
Installer
KV99100610
and
Stopper
ST33061000
press
clutch
wheel
into
V
pulley
4
Install
inner
snap
ring
in
groove
of
clutch
wheel
t
INSPECTION
Check
friction
surface
of
clutch
for
damage
due
to
excessive
heat
or
excessive
grooving
due
to
slippage
If
necessary
replace
clutch
wheel
and
V
pulley
as
a
set
2
The
clearance
between
V
pulley
and
clutch
wheel
should
be
0
4
to
0
6
mm
0
016
to
0
024
in
If
not
replace
clutch
wheel
assem
bly
AC
35
Installer
KV99100610
2
Stopper
ST33061000
AC504
Fig
AC
58
Installing
clutch
wheel
3
Oil
or
dirt
on
friction
surfaces
of
clutch
wheel
and
V
pulley
should
be
cleaned
with
a
clean
lint
free
cloth
or
suitable
solvent
4
Check
coil
for
shorted
or
opened
lead
wire
Pay
particular
attention
to
grounding
part
of
coil
If
there
is
no
continuity
replace
electromagnetic
coil
AC506
Fig
AC
59
Grounding
point
of
coil
5
If
clutch
assembly
must
lie
re
placed
remember
that
break
in
opera
tion
is
necessary
The
break
in
opera
tion
consists
of
engaging
and
disengag
ing
the
clutch
some
tirty
times
SHAFT
SEAL
ASSEMBLY
The
shaft
seal
assembley
of
this
compressor
is
of
a
simplified
design
yet
tight
sealing
and
long
lasting
REMOVAL
It
is
recommended
that
the
com
pressor
be
removed
from
the
vehicle
for
shaft
seal
replacement
I
Remove
oil
filler
plug
with
D
ring
and
drain
the
compressor
oil
Fig
AC
60
Removing
filler
plug
2
Remove
clutch
Refer
to
Com
pressor
Clutch
Removal
3
Remove
shaft
key
Air
Conditioning
jpL
Y
L
I
i
0
I
I
0
Ace07
Fig
AC
61
Removing
s
wft
key
4
Remove
seal
plate
AC80e
Fig
AC
62
Removing
seal
plate
5
With
the
Compressor
Seal
Puller
pull
out
seal
gland
and
discard
Notes
a
Discard
all
parts
of
the
seal
includ
ing
the
O
ring
b
Do
not
use
a
screwdriver
to
pry
shaft
seal
from
shaft
as
damage
to
shaft
may
result
AC809
Fig
A
C
63
Removing
s
wft
eal
INSTALLATION
1
Clean
shaft
and
seal
cavity
with
clean
lint
free
cloth
2
Dip
seal
gland
in
clean
refrigerant
oil
AC
36
3
Push
seal
assembly
except
carbon
ring
over
end
of
shaft
with
carbon
ring
retainer
facing
out
4
Move
seal
assembly
into
position
on
shaft
1
I
Fig
AC
64
Inserting
wft
al
ass
mbly
5
Place
carbon
ring
in
ring
retainer
so
lapped
surface
is
facing
outward
Note
The
indentions
in
outside
edge
of
carbon
ring
must
engage
driving
lugs
and
be
firmly
seated
in
re
tainer
6
Install
new
D
ring
in
groove
of
seal
plate
Note
Use
refrigeration
oil
to
make
it
adhere
to
surface
7
Space
seal
plate
with
equal
clear
ance
around
shaft
and
insert
cap
screws
8
Tighten
these
screws
evenly
Tightening
torque
Seal
plate
securing
cap
screws
0
7
to
1
0
kg
m
5
to
7
ft
Ib
AC811
Fig
AC
65
8p
cing
01
plate
and
tightening
cap
screws
9
Install
clutch
Refer
to
Com
pressor
Clutch
Installation
