1977 DATSUN PICK-UP brake

Body
Frame

30

For
installation

reverse
above

steps
However
observe

the

following

instructions

i
If
the
cab

body
is

to
be

replaced

note

position
and

location
of
insula

tors
and
washers
used

See

Figure

BF
4

2

Adjust
hand

brake
stroke

pro

perly

3

Air
bleed
brake

and
clutch

system

thorougWy

Cab

body
to
frame

mounting

bolt

torque

1

6
to
2
2

kg
m

12

to
16
ft
Ib
o
i

k

q

1Q
j

b

crru
V

J
8F630

rr

1

4
n
Fig
BF
5

Lifting

up
cab

body

REAR

BODY

1

Bolster

2

Shim
B

3
Bolster

4

Shim
A

5

Frame

6
Rubber
washer

7
Plain
washer

BF664

Fig
BF
6
Rear

body
mountings

REAR
BODY

REMOVAL

AND

INSTALLATION

The
rear

body
is

securely
fastened

to
the
frame
at

eight
places
It

should

be
hoisted
after
the
fuel
tank
is

re

moved
from

the
rear

body

Use

the

following
procedures
as
a

guide
when
removal
or

installation

of

rear

body
is

necessary

I

Apply

parking
brake

2

Disconnect
cables
from

battery

3

Disconnect
rear

combination

lamp
wiring
harness
at
connectors

4
Disconnect
fuel

hoses
from
fuel
tank
Remove
fuel
tank

from
rear

body
5

Remove

eight
rear

body

attaching

bolts

BF665

Fig
BF
7

Rear

body
mountings

BF
5

KNOB
ILLUMINATION

LAMP

The
illumination

lamp
is

located
on

the
illumination
control
rheostat

This

lamp
illuminates
the
knob
of

the

wiper
switch
and

lighting
switch

with

fiberscopes

The

fiberscopes
between
the
knobs

and

cap
of
the
illumination

lamp
carry

the

light
through
their
tubes
with
the

inner

reflective
walJ

CID

1
Bulb
socket

2

Screw

3

Lamp
body

8E705B

Fig
BE
17
Knob
illumination

lamp

BULB
REPLACEMENT

I
Reach

up
from
under
the
instru

ment

panel
and

pull
out
socket
with

bulb
from

lamp
body

2

Pick

up
bulb
and

install
a

new

one

3

Installation
is
in
the

reverse
se

quence
of

removal

LAMP
BODY
REPLACEMENT

1
Remove
illumination

control

rheostat
Refer
to
section

of
illumina

ti

on
control
rheostat
for
removal

2
Disconnect
lead
wires
for

illumination

lamp
at
connector

3
Remove
screw

retaining
lamp

body
to
instrument

panel

Lamp
body

can
then
be

taken
out

easily

4

Installation
is
in
the
reverse
se

quence
of
removal

TURN
SIGNAL
AND

DIMMER
SWITCH

REMOVAL
AND

INSTALLATION

I

Remove

steering
wheel

Refer
to
the
related
section

Steering
Body
Electrical

System

2
Unhook

wiring
assembly
from

clip
that
retains

wiring
assembly
to

lower
instrument

panel

3
Disconnect

multiple
connector

and
lead
wire

from
instrument
harness

wiring

4
Remove

shell
covers

Upper
and

Lower

5
Loosen
two
screws

attaching

switch

assembly
to

steering
column

jacket
and

remove
switch

assembly

6
Position
switch

assembly
to
steer

ing
column

jacket
Make
sure
that
a

location
tab
or
screw
fits
in

with

hole
of

steering
column

jacket
7

Tighten
two

attaching
screws

8

Install
shell
covers

9

Connect

multiple
connector
and

lead
wire

to
instrument

harness

wiring

10

Clip
wiring
assembly
at
lower

instrument

panel

II

Install

steering
wheel

INSPECTION

Test

continuity
through
lighting

switch

by
using
test

lamp
or
ohm

meter

3

terminal

4
terminal

7
terminal

Dimmer

R

STOP
LAMP
SWITCH

REMOVAL
AND

INSTALLATION

Stop
lamp
switch
is
mounted
at
the

bottom
of

pedal
and

steering
post

bracket

I
Disconnect
battery
ground
cable

2
Disconnect
lead
wires

at
coonee

tors

3
Loosen
lock
nut
unscrew
switch

assembly
and
remove
switch

assembly

4
Install
switch

assembly
as
de

scribed
under
Brake
Pedal
in

Section

BR

INSPECTION

When

plunger
is

pressed
into
switch

assembly
when
brake

pedal
is
reo

8El0
I
Ll

vt
r

I

ER
4JN
l
L

PlOSITlON

RI

j
LASH
n
I

I

12
STOP

9
91

I
JFRe

I
I

II

L
I
III
11

I

I
II
161

I
61616

BE706B

Fig
BE
IS
Turn

signal
and
dimmer
switch

leased

stop
lamp
switch
contacts
are

open
On
the

contrary
contacts
are

closed
with

plunger
projected

DOOR
SWITCH

Door
switch
is
installed
on
both

L
H
and
R
H
front
door

pillars

REMOVAL
AND

INSTALLATION

I
Disconnect

battery

ground
cable

2
To

pull
switch

assembly
out

of

lower

pillar
withdraw
switch
and

wiring
assembly

3

Disconnect
lead
wire

at
cannee

tor

4

Installation
is
in

the
reverse
se

quence
of
removal

Body
Electrical

System

METERS
AND

GAUGES

COMBINATION
METER

COMBINATION
METER
CIRCUIT

DIAGRAM

REMOVAL
AND

INSTALLATION

SPEEDOMETER

REMOVAL
AND

INSTALLATION

ODOMETER
SWITCH

REMOVAL
AND

INSTALLATION

FUEL
GAUGE
AND

WATER
TEMPERATURE

GAUGE

DESCRIPTION

REMOVAL
AND

INSTALLATION

OIL

PRESSURE
WARNING
LAMP

DESCRIPTION

01
L

PRESSURE
SWITCH

COMBINATION

METER

COMBINATION
METER

CIRCUIT
DIAGRAM

@

BE6828
CONTENTS

BE
14

BE
14

BE
16

BE
16

BE
16

BE
16

8E
16

BE
16

BE
16

BE
16

8E
17

BE
17

BE
17

Turn

signal

indicator

lamp

L
H

OIL

0

BEAM

BE
14
Meter
illumination

lamps

M
T

only

9

9
Turn

sq
nal

indicator

lamp

lL
J
R
H

Tj

O
iJ

I
l

g
r
i
o

I

l8

J
CHARGE

WARNING
LAMP

DESCRIPTION

HAND

BRAKE
WARNING
LAMP

DESCRIPTION

HAND
BRAKE

SWITCH

METER

ILLUMINATION

INDICATOR

AND

WARNING
BULBS

REMOVAL
AND

INSTALLATION

8ULB

SPECIFICATIONS

TROUBLE

DIAGNOSES
AND

CORRECTIONS

SPEEDOMETER

WATER
TEMPERATURE

AND
FUEL

GAUGES

OIL

PRESSURE
AND

CHARGE
WARNING

LAMPS

Voltage

regulator

TEMP

FUEL
CHG

0

BRK

C

I

Speedometer

2
Thermometer

3
Fuel
meter

4
Tachometer

Option

5

Cluster
lid

6

Speedometer
cable

7

Speed
switch

amplifier

Manual
transmission

only
BE
17

BE
17

BE
18

BE
18

8E
18

8E
18

BE
18

BE
18

BE
18

BE
18

BE
19

BE
20

Q
Speed

switch

BE856A

Fig
BE

21
Ci1
Cuit

diagram
of
combination

meter

Body
Electrical

System

Circuit

diagram
of
combination
meter

system

BATTERY

r
G
0

J

J

Z2

lIa

I

LlJ

I
Z

J

Z

a
z

J
z
Z

i

g

o
a

I
LlJ

I
ll

B

S

M

D

LIGHT

i
i
RELAY

i2i

mm

S

FROM

J

e
AMP

l1

l1

J
J

00

LlJLlJ

z
z

B

COO
CUT

n

SOLENOID

i

OIL

f
PRESSURE

SWITCH

THERMAL

a

TRANSMITTER

I
FUSIBLE

r
LINK
IGNITION
SWITCH

0
1
lOA

I

g

KG
lOA

r

I

15A

t

15A

i

7
5a

z

u

a
a
I

04LlJ

l1

J
o

02

u
3
FUEL
TANK

J

VOLTAGE

REGULATOR
HAND

BRAKE

SWITCH

J
Jon

0

j

Z

a

l

I
I

I
l

ll
Z

ll
Z

LlJ
LlJ

J
a
J
a

I
I

I
I

1

1

Zza
a

00

a
a

LlJLlJ

ll
ll
a
a
HAZARD

FLASHER

UNIT

L
J

HAZAR

D

SWITCH

I
OFF

ONI

l
I

I

I
2

I

I
3

I

14

61
I
5
6

16

9
I

76

I

FLASHER

UNIT

CJ

TO
LIGHT
IOFF

RELAY

B
l

TERMINAL

I

I

I

LIGHT

SWITCH
21

X
X

BEB57
A

Fig
BE
22
Circuit

diagram
of
combination

meter

ayatt
m
TURN

SIGNAL

SWITCH

I
L

RI

lFLA
I

IR
R

I

IR
L

I

IF
R
u

I

IF
L

u

I

FROM
L1GHT

RELAY
DIMMER

SWITCH

BE

15

HAND
BRAKE

WARNING
LAMP

DESCRIPTION

The
hand

brake

warning
lamp
glows

when
the
hand
brake
is

applied

When
the

ignition
switch
is

set
to

ON
current
flows
from
the

ignition

switch

to
the

warning
lamp
When
the

hand
brake
is

applied
hand
brake

warning
switch
is
closed
and

warning

lamp
glows

Fuse

M

Ignition
5
tch

Fusible
link

From

battery
I

YG

1
1

Hand
brake
sWitch

BE314

Fig
BE
28

Circuit

of
hand
broke

warning

Iystem
Body
Electrical

System

HAND
BRAKE

SWITCH

To

remove
hand
brake

switch
dis

connect

lead
wire

pull
switch

out
of

hand
brake

control
bracket

and
with

draw
switch

and

wiring

assembly
METER

ILLUMINATION

INDICATOR
AND

WARNING

BULBS

REMOVAL
AND

INSTALLATION

To

replace
bulb
turn

bulb
socket

counterclockwise
to
dismount
it

from

combination
meter
if

necessary
dis

connect
lead
wire

connector
from

printed
circuit

and
remove
bulb
from

socket

BULB

SPECIFICATIONS

Item

Meter
illumination

lamp

Turn

signal
indicator

lamp

High
beam

indicator

lamp

Oil

pressure
warning

lamp

Charge
warning

lamp

Hand
brake

warning

lamp

Clock

illumination

lamp
SAE
Trade

Bulb
No
Wattage

Candle

power

W

e

161

161

161

161

161

158

158
1
7

I
x3

1
7

I

1
7
I

I
7
I

1
7

I

3
4
2

3
4
2

TROUB

E
DIAGNOSES
AND

CORRECTIONS

SPEEDOMETER

Condition

Speedometer
pointer

and

odometer
do
not

operate

Unstable

speedometer

pointer

Unusual
sound

occurs

in

response
to

in

crease
in

driving
speed
Probable
cause

Loose

speedometer
cable
union
nut

Broken

speedometer
cable

Damaged
speedometer
drive

pinion
gear

Transmission
side

Inoperative

speedometer

Improperly
tightened
or
loose

speedometer

cable

union
nut

Faulty
speedometer
cable

Inoperative
speedometer

ExceS

jvelybent
or
twisted

speedOmeter

cable
inner

wire

or
lack

of
lubrication

Inoperative
speedometer

8El8
Coirective
action

Retighten

Replace

Replace

Replace

Retighten

Replace

Replace

Replace
or
lubricate

Replace

m
J
c
@
@
r

1
I
I

I
II

U
j
J

r
U

I
IT

L
U
L
L

@

Qj
flll
I

1

I
I

1

lL

to
t
l

Q
1
To
room
Jamp
cable

2
To
light
switch

3
To
fuse

4
To
tachometer
or
clock

5
To
hazard
flasher
unit

6
To
stop
lamp
switch

7
To
ignition
switch

8
To
hazard
switch

9
To
tU
and
dimmer
switch

10
To
check
connector

11
To
AMP
M
T
only

11
To
combination
instrument

Non
California
mode15
except
for
Canada

13
To
combination
meter

14
To
flasher
unit

IS
To
kickdown
switch
AfT
only

16
To
hand
brake
switch

17
To
heater
motor

18
To
illumination
control
rheostat
19
To
wiper
switch
light
switch
illumination

lamp

20
To
wiper
switch

21
To
cigar
lighter

22
To
heater
control
illumination
lamp

23
To
radio

24
To
heater
control

25
To
belt
and
E
G
R
warning
lamp

Non
California
models
or
floor
te
peratuJe

California
models

26
To
heater
control
illumination
lamp

27
To
buzzer

28
To
belt
warning
timer
U
S
A
Olodels

29
To
indicator
lamp
AfT
only

30
To
cooler
harness

31
To
wiptr
motor

32
To
door
switch
R
H

33
To
engine
compartment
harness

34
To
floor
harness

E
m

S
@
o
J
o

Q
m
CD
n

Ql
en
I
i
3

Service

Equipment

Applied
Ser
77
620NA

Newly

No
Tool
Number
Tool

Name
vehicle
Class
Remarks

added

or

unit
KVOO
102000

ST31970000
Collar
All
X
2

610

ST30611000
Drive

pinion
outer
race
drift
bar
All
X
2

610

ST30613000
Drive
pinion
outer
race
drift

adapter
All
X
2

610

ST3062
1000
Drive

pinion
outer
race
drift

adapter
All
X
2

610

KV311
00300
Solid

punch
All
X
2

610
710
S30

ST3127S000
Preload

gauge
All
X
2
B21O
610
710
S30

KV381025S0
Oil
seal

fitting
tool
All
X
2
610

4

Front
axle

ST35380000
Kingpin
bushing
drift
All
X
2

HT56802000

Kingpin
bushing
reamer
All
X
2

ST36070000
Transverse
link

bushing
replacer
All
X
2

ST35390000
Kingpin

grease
seal
drift
All
X
2

5

Rear
axle

ST38020000

Bearing
lock
nut
wrench
All
X
2

KV40101000
Rear

axle
stand
All
X
2
B210

610
710
S30

ST36230000

Sliding
hammer
All
X
5

B210
610
710
S30

HT72480000
Rear

axle
shaft

bearing
puller
All
X
2

B210
610
710
S30

6

Steering

ST2902000
I
Pitman

arm

puller
All
X
2

B210
610
710
S30

ST27
180001

Steering
wheel

puller
All
X
2
FIO
B210
610
710

S30

HT72520000
Ball

joint
remover
All

X
2
FIO
B210
610
710

S30

ST3127S000
Preload

gauge
All
X
FlO
B210
610
710

S30

7

Brake

GG943
10000
Brake

pipe
torque
wrench
All
X
2

B210
610
710
S30

ST08060000
Master
Vac
oil
seal
retainer
drift
All
X
3

B210
610
710
S30

ST08080000
Master
Vac
wrench
All
X
3
B210
610
710
S30

SE
5