2. If inspection of contact points indicates excessive
burning, pitting or wear, check condenser and re-
place if necessary.
3. Inspect all connections and wires in the primary
ignition circuit. Correct any abnormal conditions
found.Carburetor1. Clean fuel strainer in fuel pump. To prevent fuel
leakage in pump, disconnect “IN” line from pump
and raise end above fuel level. The in-line fuel filter
should be replaced every 12,000 miles or every 12
months.
2. Check for freedom of choke valve operation and
clean shaft if necessary, with suitable solvent.
3. Inspect throttle cable or linkage bracket and re-
turn spring for wear. With helper depressing acceler-
ator pedal to floor, check for wide open throttle.
Adjust accelerator pedal height so wide open throttle
is obtained when pedal is within
l/2 inch from floor.
Lubricate linkage pivot points with engine oil.
Air CleanerCheck paper element every 6,000 miles and replace
every
24,ooO miles. If a vehicle is operated in dusty
territory, check condition of air cleaner element
more frequently and replace if necessary.
Fan Belt1. Inspect belt for wear, cracks or frayed points.
Replace and/or adjust as necessary. Specified ten-
sion for belt using Gauge J-23600 is 45 lbs.
Cooling System1. Inspect the radiator, water pump, cylinder head
areas and all radiator and heater hose connections
for evidence of engine coolant leaks.
2. Inspect all hoses for deterioration from gas and oil
contact. Correct as required.
Inspection should be made with engine operating at
normal temperature, cooling system completely
filled, temperature control lever fully open and nor-
mal pressure in the system. Normal pressure should
be 13.2 to 15.2 psi.
Engine Lubrication SystemInspect engine for evidence of oil leakage. Correctany abnormal condition with sealastic or new seals
and gaskets.
Battery
1. Inspect battery, battery mount and cables and
check electrolyte level. Proper level should be just
above the cell plates.
CAUTION:Do not over fill.
2. Determine the serviceability of the battery by ap-
plying the 421 Battery Test.
Positive Crankcase VentilationClean crankcase ventilator metered orifice in the in-
take manifold fitting every 6,000 miles. Also all hoses
and fittings should be inspected, cleaned and re-
placed, if necessary.
To clean, remove rubber hose from metered orifice
and apply air pressure to orifice to remove any for-
eign particles that may be trapped.
Valve Lifter AdjustmentRefer to Engine Mechanical and Mounts section for
valve lifter adjustment procedure.
Engine Tune-Up Instrument ChecksThe following instrument checks and adjustments
serve as a final check on engine condition. These
checks may discover some new problems that may
not have been obvious before. The engine is also
given its final adjustments that will assure maximum
performance, reliability, and proper emission con-
trol.
Refer to Electrical Group for checking procedures of
the following:
Cranking Voltage Check
Ignition Timing
Distributor Advance
Ignition Output
Secondary Resistance
Current Output and Voltage Setting
Idle Speed and Mixture AdjustmentsRefer to carburetor section.
RADIO. GT9c- 105
RADIO
GTCONTENTS
Subject
DESCRIPTION AND OPERATION: (Not Applicable)
DIAGNOSIS:
RadioTroubleDiagnosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAINTENANCE AND ADJUSTMENTS:
Antenna Trimmer Adjustment
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAJOR REPAIR:
RemovingandInstallingRadio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPECIFICATIONS: (Not Applicable)
Page No.
9c-105
9C-106
9c-107
DIAGNOSIS
RADIO TROUBLE DIAGNOSISBecause radio problems are most often repaired at
United Delco authorized warranty repair stations,
the tendency for many dealer servicemen is to
remove the set when a problem is reported, without
any preliminary diagnosis. This results in a large
number of radios showing up as “NO TROUBLE
FOUND” units when received by the warranty re-
pair stations. This indicates that the trouble can
often be corrected without removal of the radio.
The inconvenience to an owner of driving without a
radio while his set is being serviced at a warranty
station can frequently be avoided if the following
quick checks are used to eliminate external radio
system :problems before removing the radio for re-
pair.
Always determine from the owner the exact nature
of the radio problem as an aid to diagnosis. Knowing
whether the condition is intermittent or constant,
whether it occurs with engine off or running, with
car stationary or moving, will help to pinpoint the
problem. Never turn on radio with speaker discon-
nected.
Radio Ii
Inoperative.1. Turn on the radio. The dial should light and a
thump should be heard from the speaker.a. If a thump is heard, go to Step No. 2 for antenna
check.b. If no thump is heard,
check the fuse.
(1) If fuse is bad, replace and try radio again. Race
engine and, if fuse blows again,‘remove the radio and
speaker assembly for repair by
4 trained radio techni-
cian.
(2) If fuse is good, check to
s&e that the speaker-to-
receiver interconnecting cable is connected securely.
If there is still no thump when the radio is turned on,
remove the receiver and speaker for repair.
2. Check the antenna by substituting with one held
out the car window.
a. If radio is still dead with substitute antenna,
remove the receiver and spea!er for repair.
b. If radio operates near normal with substitute an-
tenna, some part of the car antenna or lead-in is at
fault.
Radio Reception Is Weak1. Check to see if antenna trimmer is peaked.
a. Position antenna at a height of 31 inches.
b. Tune radio to weak station at or near 1400 KHz
on the dial, and turn volume control to maximum.
9C-106 1973 OPEL SERVICE MANUAL
c. Adjust trimmer screw for maximum volume.
d. If antenna trimmer does not have a definite peak, check for defective antenna by substitution.
2. Check that the speaker connection is plugged in
SXUdY.
3. If the radio is still weak, remove the receiver and
speaker assembly for repair.
Radio Is Noisy
1. Radio is noisy all the time:
a. Check for defective antenna by striking antenna
with hand. If static is heard while tapping, replace
antenna.
b. If antenna is not defective, remove receiver and
speaker for repair.
2. Radio is noisy only when jarred:
a. Check antenna as in Step No. 1 above.
b. Check speaker connection. If speaker connection is not at fault, remove receiver and speaker for re-
pair.
3. Radio is noisy when engine is running:
a. Check noise suppressor by substituting on genera-
tor with known good one.
b. Check to see that antenna is mounted securely,
grounding the antenna base to the fender. The an-
tenna lead-in wire is shielded and the shield should
have good ground connection at the receiver and the
antenna base.
c. Check for other car wiring, passing too close to
radio receiver case.
d. If engine noise is still present, remove receiver and
speaker for repair.
4. Radio is noisy when car equipment is operated,
such as directional lights or brake lights:
Check for defective antenna lead-in wire or, loose
antenna mounting, as in Step No. 3b above.
MAINTENANCE AND ADJUSTMENTS
ANTENNA TRIMMER ADJUSTMENT
An antenna trimmer adjusment screw is provided for
matching of the antenna coil in the receiver to the car antenna. This adjustment must always be made after
installation of a receiver or an antenna, or after re-
pair to these units. This adjustment should also be
performed whenever radio reception is unsatisfac-
tory.
1. Position antenna to a height of 31 inches.
2. Tune receiver
tb a weak station at or near 1400
KHz that can barely be heard
with volume turned
fully up.
3. Insert a small-bladed screwdriver in antenna trim-
Figure 9C-1 Location of Access Trim Plug
Figure
9C-2 Removing Hex Head Screw
RADIO - OPEL 1900 - MANTA9c- 109
RADIO
OPEL 1900
- MANTA
CONTENTS
Subject
DESCRIPTION AND OPERATION: (Not Applicable)
DIAGNOSIS:
RadioTroubleDiagnosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAINTENANCE AND ADJUSTMENTS:
Antenna Trimmer Adjustment
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAJOR REPAIR:
Removal&InstallationRadio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal81InstallationAntenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPECIFICATIONS:Page No.
9c-109
9c-110
9c-111
9c-111
DIAGNOSIS
RADIO TROUBLE DIAGNOSISBecause radio problems are most often repaired at
United Delco authorized warranty repair stations,
the tendency for many dealer servicemen is to
remove the set when a problem is reported, without
any preliminary diagnosis. This results in a large
number of radios showing up as “NO TROUBLE
FOUND” units when received by the warranty re-
pair stations. This indicates that the trouble can
often time be corrected without removal of the radio.
The inconvenience to an owner of driving without a
radio while his set is being serviced at a warranty
station can frequently be avoided if the following
quick checks are used to eliminate external radio
system Problems before removing the radio for re-
pair.
Always determine from the owner the exact nature
of the radio problem as an aid to diagnosis. Knowing
whether! the condition is intermittent or constant,whether::it occurs with engine off or running, with
car stationary or moving, will help to pinpoint theproblem: Never turn on radio with speaker discon-
nected.
Radio Is Inoperative
1. Turn on the radio. The dial should light and a
thump should be heard from the speaker.a. If a thump is heard, go to
Step No. 2 for antenna
check.b. If no thump is heard, check the fuse.
(1) If fuse is bad, replace and try radio again. Race
engine and, if fuse blows again, remove the radio and
speaker assembly for repair by a trained radio techni-
cian.
(2) If fuse is good, check to see that the speaker to
receiver interconnecting cable is connected securely.
If there is still no thump when the radio is turned on,
remove the receiver and speak+ for repair.
2. Check the antenna by substituting with one held
out the car window.
a. If radio is still dead with’substitute antenna,
remove the receiver and speaker for repair.
b. If radio operates near normal with substitute an-
tenna, some part of the car antenna or lead-in is at
fault.
Radio Reception Is Weak1. Check to see if antenna
tri$mer is peaked.
a. Position antenna at a height,of 31 inches.
b. Tune radio to weak station at or near 1400 KHz
on the dial, and turn volume control to maximum.
9C-110 197j 6PEi SERVICE MANUAL
c. Adjust trimmei screw for maximum volume,
d. If antenna trir&ner does not have a definite peak,
check for defective ant&ma by substitution.
2. Check that the speaker connection is plugged in
securely.3. If the radio is still weak, remove the receiver and
speaker assembly for repair.
Radio Is Noisy1. Radio is noisy all the time:
a. Check for defective antenna by striking antenna
with hand. If static is heard while tapping, replace
antenna.
b. If antenna is not defective, remove receiver and
speaker for ripair.
2. Radio is noisy only when jarred:
a. Check antenna as in Step No. 1 above.
b. Check speaker connection. If speaker connection
is not at fault, remove receiver and speaker for re-
pair.
3. Radio is noisy when engine is running:
a. Check noise suppressor by substituting on genera-
tor with known good one.
b. Check to see that antenna is mounted securely,
grounding the antenna base to the fender. The an-
tenna lead-in wire is shielded and the shield should
have good ground corinection at the receiver and the
antenna base.
c. Check for other car wiring passing too close to
radio receiver case.
d. If engine noise is still present, remove receiver and
speaker for repair.
4. Radio is noisy when car equipment is operated,
such as directional lights or brake lights:
Check for defective antenna lead-in wire or loose
antenna mounting, as in Step No. 3b above.
5. Radio is noisy only on dry days when car is mov-
ing:
Wheel and tire static will occur only during dry
weather. To check to see if noise is wheel static or tire
static, drive car until noise is noticed. Touch the
brake. If noise disappears, it is wheel static. If noise
persists, it is tire static. Static may be eliminated in
two ways:a. Wheel static may be eliminated by installation of
static collectors in the front wheels. It is important
to make sure the button on the end of the spiral
collector rides evenly in the spindle. Grease and dirt
can cause poor contact between static collector and
the cap, which would result in wheel static, even with
the collectors installed.
b. Tire static is eliminated by injecting graphite tire
static powder in all
five (5) tires. Either a special gun
or a plastic squeeze bottle can be used to insert pow-
der.MAINTENANCE AND ADJUSTMENTS
ANTENNA TRIMMER ADJUSTMENTAn antenna trimmer adjustment screw is provided
for matching of the antenna coil in the receiver to the
car antenna. This adjustment must always be made
after installation of a receiver or an antenna, or after
repair to these units. This adjustment should also be
performed whenever radio reception is unsatisfac-
tory.1. Position antenna to a height of 31 inches.
2. Tune receiver to a weak station at or near 1400
KHz that can barely be heard with volume turned
fully up.
3. Insert a small-bladed screwdriver in antenna trim-
mer screw and rotate screw until maximum volume
is achieved.
Figure 9C-15 Radio Control Knobs