Fan
coupling
Pulley
ratio
fan
and
water
pump
Tuning
data
Basic
timing
Idling
speed
Distributor
dwell
angle
Spark
plug
gap
Choke
setting
CO
percent
setting
Fan
rpm
water
pump
rpm
3
300
4
000
120
103
Ll71
50
A
T
D
C
700
rpm
650
rpm
automatic
490
550
at
0
02
in
breaker
gap
0
8IJ
0
90
mm
0
03
I
5
0
0355
in
Manual
6
0
I
0
5
air
supply
hose
disconnected
Air
pump
drive
belt
tensioning
Permissible
slackness
of
8
0
12
0
mm
0
3
15
0
4
72
in
under
a
load
of7
1O
kg
1
54
2
20
lb
IGNITION
SYSTEM
DISTRIBUTOR
Type
Firing
order
Rotation
Igntion
timing
Without
emission
control
With
emission
control
Dwell
angle
Condenser
capacity
Advance
characteristics
D416
57
distributor
Hitachi
D416
57
Hitachi
D423
53
with
emission
control
system
134
2
Anti
clockwise
80
B
T
D
C
at
600
rpm
50
A
T
D
C
at
600
r
p
m
49
to
55
degreos
0
20
0
24
1
F
Centrifugal
Start
Maximum
degree
r
p
m
Vacuum
Start
Maximum
degree
r
p
m
Advance
characteristics
D423
53
distributor
Centrifugal
Start
Maximum
degree
r
p
m
Vacuum
Start
Maximum
degree
r
p
m
IGNITION
COIL
Type
Primary
voltage
Spark
gap
Primary
resistance
Secondary
resistance
SPARKING
PLUGS
Type
Gap
Fuel
Systenl
DESCRIPTION
FUEL
PUMP
Testing
FUEL
PUMP
Removing
and
Dismantling
CARBURETTOR
Idling
adjustment
FUEL
LEVEL
Adjusting
STARTING
INTERLOCK
VALVE
OPENING
THROTTLE
VALVE
INTERLOCK
OPENING
CARBURETIOR
Removing
and
Dismantling
DESCRIPTION
A
dual
barrel
down
draught
type
carburettor
is
fitted
to
vehicles
with
the
G
18
engine
A
Stromberg
type
D3034C
carburet
tor
is
installed
on
engines
with
exhaust
emission
controL
and
a
Solex
type
DAK340
carburettor
on
engines
not
equipped
with
this
type
of
system
Both
types
of
carburettors
incorporate
a
550
r
p
m
01
50
at
I
400
16
50
at
2
800
80
mmHg
6
50
at
200
r
p
m
475
r
p
m
01
50
at
1
000
23
50
at
2
600
80
mm
Hg
30
at
120
r
p
m
go
at
400
r
p
m
Hanshin
HM
12F
or
HP5
I
OE
with
emission
control
system
12
volts
more
than
6
mm
0
2362
in
3
8
ohms
at
200C
I
1
2
I
6
8
ohms
at
200
C
NGK
BP
6E
0
7
0
8
mm
0
028
0
031
in
or
0
80
9
mm
0
031
0
035
in
with
emission
control
system
primary
system
for
normal
running
and
a
secondary
system
for
full
load
running
a
float
assembly
which
supplies
fuel
to
both
primary
and
secondary
systems
a
starting
mechanism
and
accelerator
pump
which
provides
a
richer
mixture
on
accelera
tion
SI7
Clamp
the
flange
and
bolt
assembly
in
a
vice
Push
the
rear
shell
and
stud
assembly
down
and
turn
it
anti
clockwise
to
release
Take
care
not
to
drop
the
valve
body
and
di
phrd
gm
plate
which
will
be
detached
at
the
same
time
Remove
the
retainer
and
detach
the
bearing
and
seal
from
the
rear
shelL
A
needle
can
be
used
to
remove
the
retainer
Pull
the
diaphragm
from
the
groove
in
the
diaphragm
plate
Remove
the
valve
body
guard
and
the
air
silencer
See
Fig
0
8
Remove
the
valve
plunger
stop
key
Fig
D
9
detach
the
valve
rod
and
plunger
assembly
and
the
air
silencer
fllter
from
the
valve
body
and
diaphragm
plate
Pull
out
the
reaction
di
c
To
dismantle
the
front
shell
and
stud
assembly
first
pull
out
the
push
rod
then
remove
the
plate
and
seal
and
the
check
valve
MASfER
V
AC
SERVO
UNIT
Assembling
inspect
the
components
and
replace
any
which
show
signs
of
wear
or
damage
As
previously
stated
the
repair
kit
contains
a
number
of
items
which
must
be
used
to
replace
the
original
parts
Assembly
is
a
reversal
of
the
dismantling
procedure
but
the
following
components
should
be
lubricated
with
silicon
grease
Grease
the
lip
and
face
of
the
seal
the
lip
of
the
poppet
both
faces
of
the
reaction
disc
Grease
the
diaphragm
edge
in
contact
with
the
front
and
rear
shell
Grease
the
face
of
the
plate
and
seal
assembly
which
con
tacts
the
front
shell
and
push
rod
the
face
of
the
check
valve
in
contact
with
the
packing
and
also
the
push
rod
at
the
point
of
contact
with
the
diaphragm
plate
Check
the
clearance
between
the
master
cylinder
and
push
rod
after
assembling
The
clearance
should
be
4
0
0
5
0
mm
ot
575
0
0197
0
in
and
can
be
adjusted
if
necessary
by
altering
the
length
of
the
push
rod
Installation
of
the
Master
Vac
unit
is
a
reversal
of
the
removal
procedure
HANDBRAKE
CABLES
Removing
The
cables
of
the
mechanical
handbrake
See
Fig
D
3
can
be
removed
in
the
following
manner
Front
cable
1
Release
the
hand
brake
and
disconnect
the
front
cable
by
removing
the
clevis
pin
1
in
Fig
D
I
0
at
the
handbrake
equalizer
Screw
out
the
adjusting
nut
2
to
disconnect
the
cable
from
the
handbrake
lever
2
Straighten
the
cable
clamp
I
in
Fig
D
II
and
pullout
the
the
lock
plate
2
to
extract
the
cable
from
the
retainer
3
Detach
the
cable
outer
casing
from
the
handbrake
control
bracket
then
pull
out
the
front
cable
Control
Stem
Removal
of
the
control
stem
is
a
straight
forward
opera
tion
Refer
to
Fig
D
12
and
take
out
the
clevis
pin
I
connect
ing
the
yoke
2
to
the
lever
3
Remove
the
clevis
pin
4
secur
ing
the
guide
5
to
the
bracket
6
then
withdraw
the
control
stem
S34
Re
lf
rnble
Remove
the
nut
from
the
adjuster
and
disconnect
the
left
hand
rear
cable
Disconnect
the
rear
cables
from
the
wheel
cylinders
Refer
to
Fig
D
13
pull
out
the
lock
plates
1
and
2
andremove
the
clevis
pin
HANDBRAKE
CABLES
Inspection
and
Installation
lnspect
the
cables
and
replace
them
if
any
of
the
wires
have
broken
Cables
which
have
stretched
must
be
renewed
as
it
will
no
longer
be
possible
to
adjust
the
handbrake
correctly
Check
the
springs
and
renew
them
if
they
have
weakened
or
broken
Oteck
the
centre
lever
trunnion
pin
and
equalizer
and
replace
as
necessary
Installation
is
a
reversal
of
the
removal
procedure
Grease
all
sliding
parts
and
adjust
the
handbrake
as
described
below
HANDBRAKE
Adjusting
Release
the
handbrake
and
adjust
the
rear
brake
shoes
as
described
under
the
appropriate
heading
Adjust
the
front
and
rear
cables
to
give
a
handbrake
lever
stroke
of
85
to
95
mm
0
35
to
3
74
in
by
setting
the
adjust
ing
nuts
shown
arrowed
in
Fig
D
14
BRAKE
PEDAL
Adjusting
Adjust
the
length
of
the
master
cylinder
push
rod
until
the
brake
pedal
pad
is
set
to
a
height
of
187
0
mm
7
36
in
with
the
brake
light
switch
free
from
the
pedal
stopper
Lock
the
push
rod
by
tightening
the
locknut
l
in
Fig
D
15
Screw
in
the
brake
light
switch
until
the
screwed
shaft
of
the
switch
makes
contact
with
the
stopper
brJ
cket
bolt
then
retighten
the
locknut
Adjust
the
stopper
bolt
2
until
the
brake
pedal
pad
is
set
to
a
height
of
183
0
mm
7
2
in
then
retighten
the
locknut
The
full
stroke
of
the
brake
pedal
should
now
be
set
to
150
0
mm
5
9
in
The
brake
lamps
should
light
up
when
the
pedal
is
depressed
15
0
mm
0
6
in
see
Fig
D
16
Lubricate
all
sliding
parts
with
bearing
grease
REAR
DRUM
BRAKE
Adjusting
Jack
up
the
vehicle
at
the
rear
and
release
the
handbrake
Depress
the
brake
pedal
several
times
and
turn
the
adjuster
clockwise
until
the
drum
is
locked
See
Fig
D
I
Turn
the
adjuster
in
the
opposite
direction
until
the
shoes
arc
just
dear
of
the
drum
and
the
wheel
can
be
turned
freely
by
hand
Repeat
the
operation
on
the
other
adjuster
and
then
depress
the
brake
pedal
to
make
sure
the
brakes
are
working
correctly
BLEEDING
THE
HYDRAULIC
SYSTEM
Refer
to
the
section
BRAKING
SYSTEM
for
L14
Ll6
and
LIS
engines
and
follow
the
instructions
given
under
the
appropriate
heading