1967 CHEVROLET CAMARO horn

RADIATOR AND GRILLE 13-2

Fig.
1 - Radiator and Shroud - Chevrolet

3.
Remove fan.

4.
Remove bolts along top of radiator support, right and 4.

left radiator hold down clamps, and shroud center

bracket.

5. Remove horns and bolts retaining fan shroud to radi- 5.

ator support.

6. With helper, work radiator and fan shroud from vehi-

cle.

7. Reverse procedure to install. 6.

7.

GRILLE ASSEMBLY-CHEVROLET

Removal (Figs. 6 and 7)

1.
Raise hood and disconnect battery leads. 8.

2.
Remove bumper (Section 14).

3.
Remove bolts securing hood catch assembly to radi-

ator support, hood catch support and tie bar, and re- 9.
move hood catch from vehicle.

Remove screws attaching headlamp bezels to grille

reinforcements, fenders, and filler panel. Remove

bezels and headlamps from vehicle. •

Remove screws and rivits- from each fender trim

plate and remove fender trim plates with reinforce-

ments from vehicle. Refer to Figure 6 for attaching

hardware locations.

Remove rivits securing top of grille to tie bar.

Remove screw and rivits securing bottom" of grille to

filler panel and remove grille. If necessary, remove

nuts attaching name plate to grille and replace name

plate.

Remove screws attaching hood catch support to radi-

ator support and filler panel and remove catch sup-

port from vehicle. -

Remove screws attaching tie bar to fenders, radiator

CHEVROLET CHASSIS SEJMCE MANUAL

SECTION 14

INDEX

Page

General Description—Chevrolet 14-1

Service Operations 14-1

Front Bumper Assembly 14-1

Removal 14-1

Disassembly . 14-1

Assembly „ 14-1

Installation . . 14-1

Bear Bumper Assembly 14-2

Removal .' 14-2

Disassembly . 14-2

Assembly 14-2

Installation 14-2

General Description—Chevelle 14-2

Service Operations 14-2

Front Bumper Assembly 14-2

Removal 14-2

Disassembly 14-3

Assembly 14-3

Installation 14-3

Rear Bumper Assembly 14-3

Removal . . 14-3

Disassembly 14-3

Assembly . . . . 14-3

Installation 14-3

General Description—Chevy II 14-3

Service Operations 14-3

Front Bumper Assembly 14-3

Removal 14-3
Page

Disassembly 14-4

Assembly 14-4

Installation . 14-4

Rear Bumper Assembly . 14-4

Removal 14-4

Disassembly 14-4

Assembly ..................... 14-4

Installation 14-4

General Description—Corvette 14-4

Service Operations . 14-4

Front Bumper Assembly . . 14-4

Removal 14-4

Installation . . 14-5

Rear Bumper Assembly 14-5

Removal 14-5

Installation 14-5

General Description—Camaro 14-6

Service Operations . 14-6

Front Bumper Assembly 14-6

Removal. . 14-6

Disassembly 14-6

Assembly 14-6

Installation 14-6

Rear Bumper Assembly 14-6

Removal . 14-6

Disassembly 14-6

Assembly 14-6

Installation 14-7

GENERAL DESCRIPTION-CHEVROLET

The front bumper is a new, full width, three-piece

design consisting of a center and two end face bars.

Two holes are pierced in the center face bar for the

parking lamps. The bumper attaching brackets are

lengthened to attach in common with new front bumper

diagonal braces.

The rear bumper is a new three-piece design similar
in general appearance to the 1966 design. Caprice mod-

els have pierced holes in the center portion of the bumper

for the back-up lamps with the other models incorporat-

ing the back-up, lamps with the tail lamps. The fuel tank

filler door assembly remains the same as the 1966

models.

SERVICE OPERATIONS

FRONT BUMPER ASSEMBLY (Fig. 1)

Removal

1.
Raise and support front end of vehicle.

2.
Disconnect parking lamp wiring.

3.
Remove bolts attaching bumper brackets and braces

to frame.

4.
Remove bumper from vehicle.

Disassembly

1.
Remove bolts attaching brackets and braces to

bumper.

2.
Separate face bar sections by removing two bolts at

each joint.

3.
Remove screws attaching each parking lamp assem-
bly to center face bar and remove parking lamps.

Assembly

Attach both parking lamps to center face bar and

tighten bolts firmly. Assemble the front bumper follow-

ing the disassembly procedure in reverse order. Except

for parking lamp attachments, install all bolts loosely; do

not tighten any bolts until all bolts are installed.

Installation

1.
Position assembled bumper on frame horns aligning

holes in bumper brackets and braces with those in

frame.

2.
Install bolts, lock washers, and nuts; do not tighten.

Note that eight sided adjustment washers (fig. 1) are

CHEVROLET O-
SERVICE

BUMPERS 14-3

required to position the bumper at the correct

mounted height. ,

3.
Tighten all mounting bolts securely and connect li-
cense plate lamp wiring. On Caprice models, con-

nect back-up lamp wiring. Lower vehicle.

GENERAL DESCRIPTION-CHEVELLE

The new front bumper is of a one piece design with the

parking and turn signal lamp assemblies attached to each

outboard end of the bumper.
The rear bumper is also of a one piece design with

provisions for rear gas fill. The back-up lamp assem-

blies are attached near the center of the bumper.

SERVICE OPERATIONS

FRONT BUMPER ASSEMBLY

Removal

1.
Raise and support front of vehicle.

2.
Disconnect parking lamp wiring. -

Fig.
3 - Front Bumper Assembly - Chevelle

Disassembly

1.
Remove bolts attaching braces and brackets to

bumper.

2.
Remove bolts from each parking lamp assembly and

remove parking lamps from bumper.

Assembly

Attach both parking brake lamp assemblies to front

bumper and tighten bolts firmly. Assemble the front

bumper parts by following the disassembly procedure in

reverse order. Except for the parking lamp attachments,

install all bolts loosely; do not tighten any bolts until all

bolts are installed.

Installation

1.
Position the front bumper on the frame horns align-

ing holes in brackets and braces with those in the

frame.

2.
Loosely install bolts, lock washers, and nuts. Note

that eight sided adjustment washer (fig. 3) is placed

in the tab of each mounting bracket. Dial tjie adjust- .

ment washers in the tabs as required to position the

bumper at the correct mounted height.

3.
Tighten all mounting bolts securely, connect the

parking lamp wiring, and lower front of vehicle.
3.
Remove bolts retaining the bumper brackets and

braces to the frame.

4.
Remove bumper assembly from vehicle.

ADJUSTMENT

WASHER

Fig.
4-Rear Bumper Assembly - Chevelle

REAR BUMPER ASSEMBLY (Fig. 4)

Removal

1.
Raise rear end of vehicle.

2.
Disconnect rear license plate lamp and back-up lamp

wiring.

3.
Remove bolts, located behind license plate door, at-

taching face bar reinforcement to frame.

4.
Remove four bolts retaining bumper brackets and

braces to frame.

5. Remove bumper from vehicle.

Disassembly

1.
Remove license plate lamp and back-up lamps from

bumper.

2.
Remove brackets and braces at each end of bumper.

3.
Remove license plate door.

4.
Remove rivets attaching bracket at center of bumper.

Assembly

Attach license plate lamp and back-up lamp assemblies

to bumper; tighten bolts firmly. Assemble the bumper

parts by following the disassembly procedure in the re-

verse order. Except for the license plate lamp and back-

up lamp attachments, install all bolts loosely; do riot

CHEVROLET CHASSIS SERVICE MANUAL

BUMPERS 14-7

only and the distance between inner upper brace and

frame filled in with shims. Bolts may then be installed

to secure brace to frame.

REAR LICENSE PLATE HOUSING

The rear license plate housing may be removed from

the vehicle by removing the license plate and removing

the retaining screws as shown in Figure 9.

Fig.
9- Rear License Plate Housing

GENERAL DESCRIPTION-CAMARO

The Camaro front and rear bumpers are of a single

piece wrap around design. The front license plate bracket

functions as a bumper support between the valance panel
and bumper. Holes in the underside of bumpers, slightly

inboard of lower bumper bracket bolt, provide for new

jack load rest stud for jacking purposes.

SERVICE OPERATIONS

FRONT BUMPER ASSEMBLY (Fig. 10)

Removal

1.
Raise and support front end of vehicle.

2.
Remove bolts securing bumper support brackets to

frame.

3.
Remove bolts, one on each side at fender extension

panels, securing bumper to outer bumper bracket.

4.
Remove screws and nuts securing license plate

bracket to valance panel and remove bumper from

vehicle.

Disassembly

1.
Remove bolts attaching two support brackets to

bumper.

2.
Remove screw and nut securing license plate bracket

to bumper.

Assembly

Assemble the front bumper following the disassembly

procedure in reverse order. Install all bolts loosely; do

not tighten any bolts until all bolts are installed.

Installation

1.
Position assembled bumper on frame horns aligning

holes in bumper brackets with those in frame.

2.
Loosely install bolts, lock washers, and nuts. .Note
3.
the eight sided adjustment washers (fig. 10) are

placed in the tab of each bumper bracket. Dial the

adjustment washers in the tabs as required to posi-

tion the bumper at the correct mounted height.

Tighten all bolts securely and lower vehicle.

REAR BUMPER ASSEMBLY (Fig. 11)

Removal

1.
Raise and support rear end of vehicle.

2.
Remove bolts securing bumper brackets to frame

and rear fenders.

3.
Remove screws securing license plate bracket to

body and remove bumper from vehicle.

Disassembly

1.
Remove bolts securing four support brackets to

bumper.

2.
Remove rivets securing license plate bracket to

bumper.

Assembly

Assemble the rear bumper following the disassembly

procedure in reverse order. Install all bolts loosely; do

not tighten any bolts until all bolts are installed.

CHEVROLET CHASSIS SERVICE MANUAL

SPECIFICATIONS 26

LAMP USAGE (Cont'd.)
CANDLE

POWER

1

6

4

2

3

2

2

3

2

3

15

15
BULB

NUMBER

1445

212

67

1893

1816

194

1895

1816

257

1816

1003

93
Seat Separator-Compartment Lamp . . . . .

-Courtesy Lamp •

License Plate Lamp . .

Radio Dial Lamp

Chevrolet, Chevelle, Chevy n & Camaro

Corvette

Brake Alarm Lamp

. Chevrolet & Camaro . . .... . .

Chevelle & Chevy n . . . . .'. ;v . . . .

Corvette . . . . . . . .

Headlamp Mqtor Warning Lamp (Flashing) .

Clock Lamp (Corvette) .''> ....

Luggage Compartment Lamp. . ... . . . •

Underhood

FUSES AND CIRCUIT BREAKER

A circuit breaker in the light control switch protects

the headlamp circuit, thus eliminating one fuse. A

separate circuit breaker protects the power window,

seat and top circuits. On Corvettes the headlamp motor
circuit is also protected by a separate circuit breaker.

Where current load is too heavy, the circuit breaker

rapidly opens and closes, protecting the circuit until

the cause is found and eliminated.

louses located in the Fuse Panel under the instrument panel are:

Wiper (Chevrolet, Chevelle, and "F" Car) 3AF/AGC 20 Amp.

Back-up Lamp and Gauges. . . 3AG/AGC 10 Amp.

Heater - Air Conditioning 3AG/AGC 25 Amp.

Radio 3AG/AGC 10 Amp.

Radio - Wiper (Chevy II and Corvette) 3AG/AGC 20 Amp.

Instrument Lamps 3AG/AGC . 4 Amp.

Stop and Tail Lamps ........ t 3AG/AGC 20 Amp.

Clock, Lighter, Courtesy Lamps, and Hazard Warning 3AG/AGC 20 Amp.

In-Line Fuses:

Air Conditioning High Blower Speed Fuse located in wire running

from horn relay to A/C Relay

Comforton and Four Season SAE 30 Amp.

Universal & All Weather (Chevy H) SAE 20 Amp.

Fusible Links: ,

Pigtail lead at battery positive cable (except Corvette) 14 gage brown wire

Molded splice at Solenoid "Bat" terminal (Corvette only) 14 gage brown wire

Molded Splice Located at the horn relay 16 gage black wire

Molded splice in Voltage Regulator #3 terminal wire 20 gage orange wire

Molded splice in Ammeter circuit (Both sides of meter) 20 gage orange wire

CHEVROLET CHASSIS SERVICE MANUAL