1967 CHEVROLET CAMARO tow

CORVETTE BODY 1B-17

Fig.
35—Removing Ventilator Assembly - 67

LOCK CYLINDER

Replacement

1.
Perform Operations 1 and 2 under Outer Handle -

Removal.

2.
Tap retainer t(flLg. 47) toward trailing edge of door

until free of cylinder.

3.
Disengage cylinder from rod and remove cylinder

and escutcheon from door.
Fig.
37—Removing Sash Retaining Screws

4.
Installation may be made by following removal pro-

cedure in reverse order.

HINGES-DOOR ASSEMBLY

Refer to Figure 48.

Removal

1.
Remove door sill plate.

2.
Remove door inner trim panel as outlined in this

section.

Fig.
36—Removing Vent Window Assembly - 67

Fig.
38-Removing Door Window

CHEVROLET CHASSIS SERVICE /MANUAL

CORVETTE BODY 1B-29

CUSHION

CUSHION ASNi.^ty** ACCESS

#2 BODY BRACKET

( 67 ONLY)
SHIM

( 37 POSITION).

CUSHION ASM.

( 37)

SHIM

( 67 POSITION)

CUSHION

( 37 ONLY)

#1 BODY BRACKET

Fig.
65—Body Mounts

PRECAUTIONS

Creams are available to protect the skin from a con-

dition known as occupational, or contact dermatitis. This

common type of dermatitis is not contagious. Improved

resin formulas in the approved kits have almost elimi-

nated skin irritation. Cream is supplied with the kit for

men who may have a tendency toward skin irritation

from the resins or dust.

The application of these creams is recommended

whenever the Resin Kit materials are used. Generally,

the cream is not required when the plastic solder kit is

being used. Directions for using the cream is as follows:

a. Wash hands clean. Dry thoroughly.

b.
Squeeze about 1/2 inch (or 1/2 teaspoonful) of

#71 cream into palm of hand.

c. Spread evenly and lightly until cream disappears.

Work cream into cuticle, between fingers and

around wrists.

d. Apply second coat, repeating Steps b and c.

e. Hold hands briefly under cold running water to

set cream.

2.
Remove resin mixture from hands as soon as possi-

ble and imperatively before mixture starts to gel.

This can be observed by the action of the material

being used. Resin may be removed with lacquer

thinner by washing in soap and water.

3.
Respirators are recommended when grinding. Also

some minor skin irritation from glass and powdered

cured resin may be evident. Washing in cold water

will help to minimize.

4.
Use a belt sander with a vacuum attachment for dust

control if possible.
5. Resin mixtures may produce toxic fumes and should

be used in well ventilated areas.

6. Be careful not to get any resin material on clothing.

7. Use the right materials for the job. It is important

to use the approved kits because Chevrolet's rigid

quality standards assure you the right material to

do the job. Other materials available may not meet

the required engineering and safety standards.

8. Keep the materials, utensils and work area clean

and dry. These repairs involve chemical reactions,

and dirt or moisture may upset the chemical bal-

ances and produce unsatisfactory results.

9. Before starting repair operations, look for hidden

damage by applying pressure around the damaged

area, looking for hairline cracks and other breakage.

Check for minor damage at other points in the vehi-

cle such as around exhaust pipes, grille, headlamps

and points of wear or rub. Early repair of this

minor damage may prevent major repair later.

PLASTIC SOLDER
KIT

The Plastic Solder Repair Kit is used for minor re-

pairs on the Corvette body. These materials will produce

an easy, quick and lasting repair in the case of small

cracks, surface imperfections and small holes.

1.
Use paint remover or power sander, and remove

finish from damaged area. Carefully inspect for

other areas requiring repair.

2.
Mix the materials (fig. 72).

3.
Apply the material, using a putty knife or rubber

squeegee, Figure 73. Work the material into the

repair and build the material up to the desired

CHEVROLET CHASSIS SERVICE

CORVETTE BODY 1B-41

Fig.
92—Applying Cement to Window

8. Impregnate backup plies of woven glass cloth with

prepared plastic mixture by dipping or brushing.

Remove excess plastic from cloth by squeezing.

9. Place impregnated backup plies on underside of

panels. If necessary, hold backup plies in place with

paper until plastic "gels."

10.
Prepare another plastic mixture of resin and

hardener and mix thoroughly. To this mixture add

Fig.
93—Removing Feeler Stock
cut glass fiber (1/2" lengths) until mixture has a

putty-like consistency, or utilize glass cloth.

11.
Fill "V" groove with reinforced plastic material

or saturated glass cloth. Build up surrounding area

with sufficient material to allow for finish

operations.

12.
Allow patch to harden.

1.3. File or sand (#80-D sandpaper) to general panel

contour.

14.
Allow plastic fill to harden, then sand, preparatory

to paint operations.

HARD TOP

CARE AND STORAGE

The outside painted finish of the hard top should be

cleaned the same way as the rest of the car. The inside

headlining should be cleaned as outlined under Cleaning

Soft Trim.

When not using hard top, store it indoors where it can

be kept clean and dry. If the top is to be stored for a long

period of time, keep it covered to avoid dirt settling on

top and headlining. It is not advisable, however, to wrap

top assembly in a manner which will stop air circulation.

The hard top rear window is plexiglas and should be

cared for in exactly the same manner as outlined for the

convertible top rear window (see Care of Folding Top

in this section). Never scrape ice from rear window-

scratches are sure to result.

REAR WINDOW

Consult Figures 83 and 84 for parts identification.

Removal

1.
Remove hard top from vehicle. Place protective

covering over headlining.

2.
Remove screws retaining lower reveal moldings and

cap.

3.
Mark position of right hand upper reveal molding

end on top (fig. 85) and pry molding out of weather-

strip.
Repeat on left hand molding.

4.
Remove rear garnish moldings as outlined farther

on in this section.

5. Working from inside of top, carefully work weather-

strip from frame flange and push weatherstrip-

window assembly toward rear of top until free of

window frame.

6. Remove weatherstrip from window and inspect care-

fully. If weatherstrip is damaged, it should be dis-

carded. If it is in usable condition, clean off all

foreign material.

Installation

1.
Clean window frame of all old sealer, dirt, etc.

Remove and discard upper reveal molding retainers.

2.
Install twelve new upper reveal molding retainers

using mark made when removing reveal moldings

as guide. The two middle retainers should be 2"

center to center, those remaining should be approxi-

mately 7" apart as shown in Figure 86.

3.
As an aid to engaging reveal moldings in retainers

later on, place a short length of feeler stock behind

each as shown in Figure 87.

4.
Install weatherstrip on window.

CHEVROLET CHASSIS SERVICE MANUAL

CORVETTE BODY 1B-42

Fig.
94—Garnish Moldings and Latch

1.
Molding - Latch

2.
Latch Assembly

3. Molding - Forward Header

4. Molding - Rear Upper
5. Molding - Rear Lower

6. Molding - Side

7. Molding - Forward Comer

8. Guide

8.

9,
Starting at bottom center of glass, insert a piece of

heavy cord, such as chalk line, in groove of weather-

strip.
Cut the cord long enough so that about 10" of

free length exists at- each end after going around the

weatherstrip. Tie ends of the cord together in over-

hand knot and tape loose ends to inside surface glass.

Masking tape may be used to hold weatherstrip to

glass (fig. 89).

Apply a bead of sealer such as 3M1170 or equivalent

to apex of frame as shown in Figure 88.

Place window assembly in opening as shown in

Figure 89.

Grasp ends of cord and pull toward front of top

assembly. Exert gentle but firm pressure on outside

of window in the area where string is emerging from

weatherstrip. Figure 90 shows action of string on

weatherstrip; lip of seal is pulled out of frame apex

and over frame flange.

When string has been removed, carefully inspect

seating of lip over entire perimeter of window,

paying particular attention to corners. Remove tape

strips if used.
10.
Apply a band of sealer in groove formed by weather-

strip and edge of window opening as shown in Figure

91.

11.
Inject a moderate quantity of cement (3M-6699B or

its equivalent) between window and weatherstrip as

shown in Figure 92.

12.
Install garnish and reveal moldings in reverse order

of removal. Note that upper reveal molding flanges

must pass between retainer and feeler stock. Feeler

stock is removed as molding is installed as shown

in Figure 93.

GARNISH MOLDINGS AND LATCHES

Figure 94 shows garnish molding and latch installation.

Note that latch may be adjusted to regulate header weath-

erstrip pressure on windshield frame. To adjust latch,

mark original position, loosen mounting screws and move

latch in desired direction. Be sure latch is engaged in

serrations before tightening mounting screws.

When removing garnish moldings, note that short

moldings under latches (Item I, Figure 94) are the

CHEVROLET CHASSIS SERVICE MANUAL

CORVETTE BODY 1B-46

Fig.
99—Inner Forward Weatherstrip

or material from a hidden area directly on complaint

. car (such as under reveal moldings).

2.
Using an electric wood burning needle or low heat.

soldering gun, scrape off an appropriate amount of

vinyl from scrap piece of material or from hidden

area and immediately apply to scuffed or cut area on

car.

CAUTION: Be certain low heat is maintained to

prevent discoloration of cover.

3.
Carefully blend applied vinyl to fabric roof cover,

utilizing electric needle or soldering gun.

Wrinkles, Blisters and Bubbles

1.
Pierce each wrinkle, blister and bubble on fabric

roof cover with a small needle.

2.
Completely saturate a clean shop towel with water

and wring out.

3.
Apply cloth to wrinkle or blistered area.

4.
Apply a home type laundry iron over shop towel using

back and forth strokes until towel is dry. (If iron

has heat control settings, control should be set to

"wool".)

CAUTION: Do not continue to use iron after

towel has become dry as
excess,
heat may cause

permanent damage to vinyl roof cover.

5.
Remove towel and4nspect area. If slight wrinkles or

blisters are still present, perform the following

steps:

6. Using a syringe and hypodermic needle filled with

clear water, inject sufficient water into wrinkle or

bubble to dampen fabric backing.

7.
Repeat steps 2 through 4.
FOLDING TOP

CARE OF THE FOLDING TOP

To avoid water stains, mildew, or possible shrinkage

of the top material, do not keep the top folded for ex-

tended periods of time if it is damp or water soaked.

Permit top to dry out in a raised position before stowing.

Also avoid pasting advertising stickers, gummed labels

or masking" tape on the plastic back window. In addition

to being difficult to remove, the adhesive on these

stickers may also be injurious to the plastic composition

of the window.

Care of Rear Window

The large plastic rear window in the folding top will

remain in good condition for the life of the top if given

proper care. Due to the texture of the plastic window,

it is susceptible to scratches and abrasions; therefore,

when cleaning the window, follow the steps outlined below.

Fig.
100-Applying Sealer

CHEVROLET CHASSIS SERVICE MANUAL

FRONT SUSPENSION 3-11

Chevy II (Fig. 14)

Removal

1.
While vehicle weight is still on front wheels, position

support between upper control arm and frame side

rail (fig. 15).

NOTE: Bight side control arm support bracket

is illustrated in Figure 15. For left side, angled

support should be welded to reverse side of

plate.

2.
Raise vehicle and remove wheel and tire.

3.
Disconnect lower shock absorber mounting nuts, lock

washers and rubber washers from lower spring seat.

4.
Remove shock absorber upper mounting bracket

bolts.
Lift bracket and shock absorber assembly

from vehicle (fig. 16).

5.
Remove shock absorber from upper mounting bracket

and remove rubber bushings and washers.

Installation

1.
Assemble upper washer and rubber bushing to shock

absorber rod (refer to Figure 14).

2.
Assemble upper mounting bracket, bushing, washer

and nut to rod. Torque according to Specifications at

the end of this book.

3.
Install rubber washers to shock absorber lower seat

studs and insert shock absorber and upper bracket

assembly into shock absorber access hole, and posi-

tion to the lower spring seat. Install washers, nuts

and torque according to Specifications at the end of

this book.

NOTE: Shock absorber seat upper washers

must correctly pilot into spring seat.

4.
Install upper mounting bracket to spring tower and

torque nuts according to Specifications at the end of

this book.

STABILIZER BAR (FIG. 17)

Removal

1.
Raise vehicle and support both front wheels.

2.
Disconnect stabilizer bar from lower control arm.

Remove stabilizer bar brackets from the frame

(Chevrolet, Chevelle, Camaro and Corvette) or from

the front crossmember (Chevy n) and remove

stabilizer.
Fig.
16 - Removing Shock Absorber and Bracket - Chevy II

3.

Disconnect stabilizer link bolts, spacers and rubber

bushings from lower control arms.

4.
Inspect rubber stabilizer link bushings and Stabilizer

insulator bushings for aging. Replace if necessary.

Installation

1.
If new insulators
are necessary, coat stabilizer with

recommended rubber lubricant and slide frame bush-

ings into position.

2.
Insert stabilizer brackets over bushings and connect

to frame. Do not torque at this point. Connect sta-

bilizer ends to link bolts on lower control arms.

Torque bracket bolts and link nuts as shown in the

Specifications.

NOTE: Never get lubricant on outside of frame

stabilizer bar bushings or they may slip out of

brackets.

STRUT ROD (FIG. 18)

Chevrolet and Chevy II

Removal

1.
Raise vehicle to

clearance.
provide sufficient working

TYPICAL OF

CHEVROLET, CHEVELLE AND CAMARO
BRACKET LINK BOLT

CORVETTE
CHEVY H

Fig.
17- Stabilizer Bar

CHEVROLET CHASSIS SERVICE MANUAL

FRONT SUSPENSION ,3-13

6. Carefully lower the inner end of the control arm.

Tension on the spring will be removed before the

spring can be removed from the vehicle.

7.
Remove the spring.

Installation

1.
With the suspension set up as in Step 2 of the disas-

sembly procedure, insert a block of wood between the

upper control arm and the spring tower to keep the

arm up out of the way.

2.
Set the spring in place on the crossmember after

checking on proper positioning necessary.

3.
Install the steel bar and wood block as shown in Fig-

ure 20 and lift the control arm up until the inner

pivot cam bolt can be installed. ,

4.
Install the outer cam and loosely install the lock

washer and nut

5.
Set the cam bolt on the mark scribed during the re-

moval procedure and hold in this position while tight-

ening the nut (See specifications at the end of this

book).

6. Replace the strut rod to lower control arm nuts,

bolts and lock washers, the stabilizer bar link, the

shock absorber, the tie rod end, and the wheel and

tire.

7.
Lower vehicle to floor and install the shock absorber

upper stem retaining nut retainer and grommet.

8. Check the camber adjustment.

Chevelle and Camaro

Removal

1.
With an open end wrench hold the shock absorber up-

per stem from turning, and then, remove the upper

stem retaining nut, retainer and rubber grommet.

2.
With the car supported by the frame so that the con-

trol arms hang free, remove the wheel and tire as-

sembly (replace one wheel nut to retain the brake

drum),
shock absorber, and stabilizer bar to lower

control arm link.
4.

5.
Fig.
21 - Front Spring Removal - Chevelle & Camaro

Place a steel bar (fabricated as shown in Figure 19)

through the shock absorber mounting hole in the

lower control arm so that the notch seats over the

bottom spring coil and the bar extends outboard be-

yond the end of the control arm and slightly toward

the front of the car.

With a suitable jack or hoist lift up slightly on the

end of the bar.

Remove the lower ball stud cotter pin and attaching

nut and remove the ball stud from the knuckle.

ALTERNATE METHOD

Fig.
22 - Removing or Installing Front Coil Spring - Corvette (Typical)

CHEVROLET CHASSIS SERVICE MANUAL

FRONT SUSPENSION 3-15

4.
Insert Spring Compressor J-
6874-
4-
5 with Adapters

J-6874-8-9 into upp^r spring tower so that lower

MU"
bolt fits into shock absorber mounting holes in

spring seat (fig. 23). Secure the two lower studs to

the spring seat with nuts.

5.
Fit the tool upper pilot to top of spring and compress

spring by tightening upper nut (fig. 24). Compress

spring until screw is bottomed out.

6. Remove lower spring seat retaining nuts, lift spring

and seat assembly from control arm and guide it

down and out through fender skirt (fig. 25).

Spring Seat Replacement (Fig. 26)

1.
Release spring tension and disconnect spring com-

pressor from spring seat.

2.
Install new spring seat to spring compressor.

Installation

1.
If spring is to be replaced, install new spring into

tool and compress spring until screw is bottomed

out.

NOTE: Spring coil ends must be against spring

stops in upper and lower seats.

2.
Lift spring and tool assembly into place and position

so that the upper spring stop is inboard.

NOTE: Locating tab on upper spring seat may

be flattened before reinstalling spring.

3.
Install lower spring seat to control arm and torque

nuts as shown in the Specifications.

4.
Loosen spring compressor until spring is properly

seated in upper spring tower and remove.

5.
Install shock abosrber as outlined under Shock Ab-

sorber—Installation in this section.

Corvette

Removal

1.
With car on suitable hoist or jack, (support vehicle

by frame so control arms may swing free) remove

wheel and tire assembly, stabilizer bar and shock

absorber. Loosen the lower ball joint to steering

knuckle nut, and the' two lower control arm cross

shaft bushing bolts.

2.
Place Tool J-6874-1 across top of sixth coil (ap-

prox.),
then loosely secure Tool J-6874-2 to the up-

per shoe, with attaching capscrews and lock washers.

The upper shoe "V" notch and lower shoe raised land

should contact spring.

3.
Insert Tool J-6874 up through center of spring and

attach to upper and lower shoe assembly.

4.
Position spacers under shock absorber mounting hole

and against bottom of lower control arm. Install

special bearing washer and Tool J-6874-5. Locate

bearing against spacer and large washer against

bearing. Feed screw up through large washer bear-

ing and spacer and thread into Tool J-6874 and

tighten snugly (fig. 22).

5.
Center shoe assembly on spring and tighten screw

until a very slight compression is placed on spring

(fig. '22). Then firmly tighten down the two cap-

screws securing the upper and lower shoes to lock

these shoes to spring.

6. Turn head of screw until spring is compressed just

enough to clear the spring tower, then remove the

lower ball joint to steering knuckle nut (fig. 22).
NOTE: It may be necessary to assist the

spring out of the spring tower with a pry bar or

a similar tool.

7.
Disconnect the lower ball joint from the steering

knuckle and lower the control arm with the com-

pressed spring. Immediately release compression

on spring by backing off long screw. Release spring

and tool and withdraw spring.

CAUTION: The spring force under compres-

sion is very large. Exercise every safety pre-

caution when performing this operation to see

that individuals and materials subject to damage

are removed from the path of the spring when

the control arm is being lowered. Also, the

compressed spring
be relaxed immedi-

ately after lowering the control arm to reduce

the time of exposure to the large compressive

force.

Installation

1.
Position spring with closely coiled end up. Place

Tool J-6874-1 across the top of the sixth coil (ap-

prox.) then loosely secure Tool J-6874-2 to the

upper shoe with attaching capscrews and lock wash-

ers.
The upper shoe MV" notch and lower shoe

raised land should contact spring.

2.
Insert Tool J-6874 up through center of spring and

attach to upper and lower shoe assembly with bolt

and nut.

3.
Set spring in its seat on the lower control arm.

4.
Position spacers centrally under shock absorber

mounting hole and against bottom of lower control

arm. Install bearing, large washer and Tool

J-6874-5.
Locate bearing against spacer and large

washer against bearing. Feed the screw up through

large washer, bearing and spacer and thread into

yoke rod. Tighten snugly, but do not start to draw

down yet

5.
Center the shoe assembly on the spring and tighten

the lag screw until a very slight compression is

placed on spring, then firmly tighten down the two

capscrews securing the upper and lower shoes. This

will lock the shoes to the coil spring.

6. Turn head of screw until spring is compressed just

enough to clear the spring tower.

NOTE: It may be necessary to assist the

spring into the spring tower with a pry bar or

similar tool.

7.
Immediately install the lower ball joint into steering

knuckle and secure in place with attaching nut.

8. Release compression on spring and at the same time

use a drift to guide the coil spring into its proper

seat. End of coils must be 3/8" from coil stops in

spring seat.

9. Tighten the lower ball joint to steering knuckle nut

and lock with cotter key.

10.
Install shock absorber and stabilizer bar.

11.
Install wheel, tire and drum assembly.

12.
Remove car from hoist or jack stands.

13.
Tighten the two lower control cross shaft bushing

bolts to 45-55 lbs. ft. torque.

NOTE: If a suitable adjustable jack-stand is

CHEVROLET CHASSIS SERVICE MANUAL