ENGINE 6-32
Fig.
1GV - Removing Oil Seal (Lower Half)
bearing cap, aligning slot on top end of extension
shaft with drive tang on lower end of distributor
drive shaft.
2.
Install pump to rear bearing cap bolt and torque to
specifications.
NOTE:
Installed position of oil pump, screen
is with bottom edge parallel to oil pan rails.
3.
Install oil pan as outlined.
OIL SEAL (REAR MAIN)
Replacement
The rear main bearing oil seal can be replaced (both
halves) without removal of the crankshaft.
Fig.
12V - Removing Torstonal Damper
NOTE:
Always replace the upper and lower
seal as a unit.. Install with the lip facing toward
the front of the engine.
With the oil pan and oil pump removed, remove the
rear main bearing cap.
Remove oil seal from the groove by prying from the
bottom with a small screw driver (fig. 10V).
Lubricate the lip of a new seal with engine oil. Keep
oil off the parting line surface as this is treated with
glue. Insert seal in cap and roll it into place with
finger and thumb, using light pressure so seal tangs
at parting line do not cut bead on back of seal.
To remove the upper half of the seal, use a small
hammer to tap a brass pin punch on one end of seal
until it protrudes far enough to be removed with
pliers (fig. 11V).
NOTE:
Always wipe crankshaft surface clean
before installing a new seal.
1.
2.
3.
5.
Fig.
1IV - Removing Oil Seal (Upper Half)
Lubricate the lip of a new seal with engine oil. Keep
oil off the parting line surface as this is treated with
glue. Gradually push with a. hammer handle, while
turning crankshaft, until seal is rolled into place.
(Similar to installing a main bearing.) Be careful
that seal tangs at parting line do not cut bead on back
of seal.
6. Install the rear main bearing cap (with new seal) and
torque to specifications.
TORSIONAL DAMPER
Removal
1.
Remove fan belt, fan and pulley as outlined in Sec-
tion 6K.
2.
Remove the radiator and shroud as outlined in Sec-
tion 13.
NOTE:
If additional operations such as cam-
shaft removal are not being performed, the radi-
ator will not have to be removed
.on
Chevrolets
and Corvettes equipped with 396 and 427 cu. in.
engines.
. 3. On Corvettes equipped with 427 cu. in. engines, re-
move engine front mount through-bolts and raise
front of engine enough for torsional damper to clear
frame crossmember.
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-33
Fig.
13V - Installing TorsionaI Damper (283, 327 and 350)
4.
Remove accessory drive pulley, then remove tor-
sional damper retaining bolt (if so equipped).
5. Install Tool J-6978 to torsional damper and turn
puller screw to remove damper from crankshaft
(fig. 12V).
6. Remove tool.
Installation
CAUTION: It is necessary to use installer tool
to prevent the inertia weight section from walk-
ing off the hub during installation of damper.
283, 327 and 350 cu. in. Engines
(Except 327-325 HP & 350 HP)
1.
Coat front cover seal contact area (on torsional
damper) with engine oil.
Fig.
14V - Installing Torsional Damper (396 and 427)
2.
Attach damper installer Tool J-22197 to damper.
Tighten fingers of tool to prevent weight from moving
(fig. 13V).
3.
Position damper on crankshaft and drive into position
until it bottoms against crankshaft sprocket (fig.
13V).
Remove installer tool.
4.
Install accessory drive pulley.
5. Install radiator and shroud as outlined in Section 13.
6. Install fan pulley and fan as outlined in Section 6K.
7. Install fan belt and adjust to specifications using
strand tension gauge.
8. Fill cooling system, start engine and check for leaks.
396 and 427
cu.
in.
Engines
1.
Coat front cover seal contact area (on damper) with
engine oil.
2.
Place damper in position over key on crankshaft.
3.
Using Tool J-21058 pull damper onto crankshaft
(fig. 14V).
NOTE:
If engine or radiator has not been re-
moved from the vehicle a 1/2"- 20 x 5" bolt and
a
1/2"-20
nut may be used in place of the bolt
and nut of Tool J-21058.
CAUTION: Install bolt in crankshaft with suffi-
cient thread engagement (min. 1/2").
4.
Remove tool from crankshaft.
5. Install damper retaining bolt and torque to specifica-
tions,
then install accessory drive pulley.
6. Install radiator and shroud as outlined in Section 13.
7. Install fan pulley and fan as outlined in Section 6K.
8. Install fan belt and adjust to specifications using
strand tension gauge.
9. On Corvettes, lower engine and install front mount
through-bolts.
10.
Fill cooling system, start engine and check for leaks.
327
cu.
in. (325 & 350 HP)
Engine
Install damper as outlined for 396 and 427 cu. in. en-
gines,
using a 7/16"-20 x 5" bolt and nut in place of the
bolt and nut furnished with J-21058.
CRANKCASE FRONT COVER
Removal
1.
Remove oil pan as outlined.
2.
Remove torsional damper as outlined.
3.
Remove water pump as outlined in Section 6K.
4.
Remove crankcase front cover attaching bolts and
remove front cover and gasket, then discard gasket
Installation
283, 327 and 350 cu. in.
Engine
1.
Make certain that cover mounting face and cylinder
block front face are clean and flat.
2.
Coat the oil seal with engine oil and using a new
cover gasket, coated with gasket sealer, install cover
and gasket over dowel pins and cylinder block.
3.
Install cover screws and torque bolts to
specifications.
4.
Install water pump as outlined in Section 6K.
5. Install torsional damper as outlined.
6. Install oil pan as outlined.
CHEVROLET CHASSIS SOVKZ MANUAL
ENGINE 6-34
Fig.
15V - Centering Tool in Cover (396 and 427)
396 and 427
cu.
in.
Engine
1.
Make certain that cover mounting face and cylinder
block front face are clean and flat.
2.
Coat the oil seal with engine oil and install Aligning
Tool J-22102 in oil seal (fig. 15V) then using a new
cover gasket coated with gasket sealer, install cover
and gasket on cylinder block.
3.
Install cover screws and torque bolts to specifica-
tions,
then remove Aligning Tool J-22102.
4.
Install water pump as outlined in Section 6K.
5. Install torsional damper as outlined.
6. Install oil pan as outlined.
Fig.
17V - Installing Oil Seal (Cover Removed)
396 and 427
OIL SEAL (FRONT COVER)
Replacement
With Cover
Removal
1.
With cover removed, pry old seal out of cover from
the front with a large screw driver.
2.
Install new seal so that open end of the seal is toward
the inside of cover and drive it into position with
Tool J-995 on 283, 327 and 350 cu. in. engines
(fig. 16V) or Tool J-22102 on 396 and 427 cu. in.
engines (fig. 17V).
CAUTION: Support cover at sealing area to
avoid distorting cover.
Without Cover
Removal
1.
With torsional damper removed, pry old seal out of
cover from the front with a large screw driver, being
careful not to damage the surface on the crankshaft.
2.
Install new seal so that open end of seal is toward the
inside of cover and drive it into position with Tool
J-8340 on 283, 327 and 350 cu. in. engines (fig. 18V)
or Tool J-22102 on 396 and 427 cu. in. engines
(fig. 19V),
Fig.
16V - Installing Oil Seal (Cover Removed)
283,
327 and 350
Fig.
18V- Installing Oil Sea! (Cover Installed)
283,
327 and 350
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-36
Fig.
23V - Installing Crankshaft Sprocket
(283,
327
and
350)
8* Draw camshaft sprocket onto camshaft, using the
three mounting bolts. Torque to bolt specifications.
9. Lubricate timing chain with engine oil.
10.
Install crankcase front cover and torsional damper
as outlined.
CAMSHAFT
Measuring Lobe Lift
NOTE: Procedure is similar to that used for
checking valve timing. If improper valve opera-
tion is indicated, measure the lift of each push
rod in consecutive order and record the
readings.
1.
Remove valve mechanism as outlined.
2.
Position indicator with ball socket adapter on push
rod (fig. 26V).
3.
Rotate the crankshaft damper slowly in the direction
of rotation until the lifter is on the heel of the cam
lobe.
At this point, the push rod will be in its lowest
position.
Fig.
25V- Installing Timing Chain
Fig.
24V - Installing Crankshaft Sprocket
(396 and 427)
Fig.
26V - Measuring Camshaft Lobe Lift
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-37
Fig.
27V—Removing Camshaft
4.
Set dial indicator on zero, then rotate the damper
slowly, or attach an auxiliary starter switch and
"bump" the engine over, until the push rod is in the
fully raised position.
CAUTION: The primary distributor lead must
be disconnected from the negative post on the
coil and the ignition switch must be in the on
position. Failure to do this will result in a dam-
aged grounding circuit in the ignition switch.
5.
Compare the total lift recorded from the dial indica-
tor with specifications.
6. Continue to rotate the crankshaft until the indicator
reads zero. This will be a check on the accuracy of
the original indicator reading.
7.
If camshaft readings for all lobes are within specifi-
cations, remove dial indicator assembly.
8. Install and adjust valve mechanism as outlined.
Removal
1.
Remove valve lifters as outlined.
2.
Remove crankshaft front cover as outlined.
3.
Remove grille as outlined in Section 13.
4.
Remove fuel pump push rod as outlined * in Sec-
tion 6M.
5.
Complete camshaft removal as follows:
CAUTION: All camshaft journals are the same
diameter and care must be used in removing
camshaft to avoid damage to bearings.
Remove camshaft sprocket to camshaft bolts then
remove sprocket and timing chain together. Sprocket
is a light fit on camshaft. If sprocket does not come
off easily a light blow on the lower edge of the
sprocket (with a plastic mallet) should dislodge the
sprocket.
Install two 5/16" - 18 x 4" bolts in camshaft bolt
holes then remove camshaft (fig. 27V).
Installation
NOTE: Whenever a new camshaft is installed
CONVERTER
BOLT AREA -
DEPRESSED
SYNCHROMESH
RING
GEAR
TRANS.,
AUTOMATIC
Fig.
28V - Flywheel Installation (Typical)
coat camshaft lobes with Molykote or its
equivalent.
1.
Lubricate camshaft journals with engine oil and in-
stall camshaft.
2.
Install timing chain on camshaft sprocket. Hold the
sprocket vertical with the chain hanging down, and
orient to align marks on camshaft and crankshaft
sprockets. Refer to Figure 20V.
3.
Align dowel in camshaft with dowel in hole in cam-
shaft sprocket then install sprocket on camshaft.
Refer to Figure 25V.
4.
Draw the camshaft sprocket onto camshaft using the
mounting bolts. Torque to specifications.
5.
Lubricate timing chain with engine oil.
6. Install fuel pump push rod as outlined in Section 6M.
7.
Install grille as outlined in Section 13.
8. Install crankcase front cover as outlined.
9. Install valve lifters as outlined.
FLYWHEEL
Removal
With transmission and/or clutch housing and clutch
removed from engine, remove the flywheel.
Installation
1.
Clean the mating surfaces of flywheel and crankshaft
to make certain there are no burrs.
2.
Install flywheel on crankshaft and position to align
dowel hole of crankshaft flange and flywheel (fig.
28V).
NOTE: On Automatic Transmission equipped
engines, the flywheel must be installed with the
flange collar to transmission side (fig. 33V).
ENGINE MOUNTS
Engine mounts (fig. 34V) are the nonr adjustable type
and seldom require service. Broken or deteriorated
mounts should be replaced immediately, because of the
added strain placed on other mounts and drive line
components.
Front Mount Replacement
1.
Remove nut, washer and engine mount through-bolt.
2.
Raise engine to release weight from mount.
3.
Remove mount from engine.
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE
6-38
4.
Install new mount on engine.
5. Lower engine, install through-bolt and tighten all
mount bolts to specified torques.
Rear Mount Replacement
1.
Remove crossmember-to-mount bolts.
2.
Raise transmission to release weight from mount.
3.
Remove mount-to-transmission bolts, then remove
mount (and spacer on Chevrolets).
4.
Install new mount (and spacer on Chevrolets) on
transmission.
5. While lowering transmission, align and start cross-
member-to-mount bolts.
6. Lower transmission and tighten all mounting bolts
to specified torques.
CHEVELLE
CHEVY
II
FRONT
REAR
CORVETTE
FRONT
REAR
CAMARO
FRONT
REAR
Fig.
29V -
Engine Mounts
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-39
CYLINDER HEAD TORQUE SEQUENCE
L6
L4
V8-283-327 & 350
V8^396 & 427
INTAKE MANIFOLD TORQUE SEQUENCE
FRONT
V8-283 & 327
FRONT
o
o
V8-396 & 427
Fig.
IT - Torque Sequence
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-40
SPECIAL TOOLS
Fig.
2T - Engine Special Tools
1. J-4536
2.
J-1264
J-8058
J-5853
3.
J-8087
4.
J-8001
5.
J-7316
6. J-8037
7.
J-8020
J-8021
J-8032
J-22249
J-22147
J-22250
8. J-6994
9. J-9510
10.
J-5239
J-6305
J-8062
J-8101
J-5830
J-7049
14.
J-8089
11.
12.
13.
Engine Lift Kit
(0-200 ft. Ib.) Torque Wrench
(0-50 ft. Ib.) *
(0.-100 in. Ib.)
Indicator Set (Cylinder Bore)
Indicator Set (Universal)
Belt Tension Gauge
Piston Ring Compressor
(3 9/16") Piston Ring Expander
(3 7/8")
(4")
(3 15/16")
(4 3/32")
(4 1/4")
Piston Pin Assembly Tool
Piston Pin Assembly Tool
(3/8") Connecting Rod Guide Set
01/32") m
Valve Spring Compressor
Valve Guide Cleaner
(11/32") Valve Guide Reamer Set
(3/8")
Carbon Removing Brush
. 15. J-5860
16.
J-5715
J-6036
17.
J-6880
18.
J-5802
19.
J-9534
20.
J-9535
21,
J-22144
22.
J-8369
23.
J-6098
24.
J-0971
25.
J-6978
26.
J-22197
27.
J-21058
28.
J-1619
29.
J-5825
30.
J-8105
31.
J-5590
32.
J-0966
33.
J-21742
34.
J-22102
35.
J-8340
36.
J-5595
Cylinder Head Bolt Wrench
(.003") Rocker Arm Stud Reamer
(.013")
Rocker Arm Stud Installer
Rocker Arm Stud Remover
Distributor Lower Bushing Remover
Distributor Lower Bushing Installer
Oil Pick-up Screen Installer
Oil Pick-up Screen Installer
Cam Bearing Tool
Camshaft Gear Support
Torsional Damper Puller
Torsional Damper Installer
Torsional Damper and Sprocket Installer
Crankshaft Sprocket Puller
Crankshaft Sprocket Puller
Crankshaft Gear Puller
Crankshaft Sprocket or Gear Installer
Crankcase Cover Centering Gauge
Crankcase Cover Centering Gauge
Crankcase Cover Tool
Grankcase Cover Seal Installer
Crankcase Cover Seal Installer
CHEVROLET CHASSIS SERVICE MANUAL