1965 CHEVROLET CORVAIR air filter

Downloaded from www.Manualslib.com manuals search engine PERIODIC MAINTENANCE AND LUBRICATION
The time or mileage intervals on the following pages
are intended as a general guide for establishing regular
maintenance and lubrication periods for your Corvair.
Sustained heavy duty or high speed operations or oper­
ation under adverse conditions may necessitate more
frequent servicing. For specific recommendations for con­
ditions under which you use your vehicle, consult your
authorized Chevrolet Dealer.
37
ENGINE OIL CHANGE*
See "Engine Lubrication" in previous pages.
OIL FILTER*
Change the filter element every 6000 miles or every
six months, whichever occurs first.
CRANKCASE VENTILA T10N*
Valve Type (Air Conditioned Models)-Test at every
oil change, replace as required.
Fixed Orifice Type-Check at every oil change,
clean every
12,000 miles.
STEERING GEAR
Every 36,000 miles-Remove filler plug and check
lubricant level. If necessary add water resistant EP
lubricant to bring to level of filler plug hole.
* More often under prolonged dusty driving conditions.

Downloaded from www.Manualslib.com manuals search engine REAR AXLE
Check lubricant level, with 'axle at operating tempera­
ture, at the dipstick whenever engine oil is checked.
The dipstick is used to check lubricant level only;
do not attempt to fill axle at the dipstick tube.
,f lubricant level is at or below ADD mark on dip­
stick,
fill to level of the filler plug hole with SAE 80
Multi-purpose Gear Lubricant meeting the require­
ments
of U.S. Ordnance Spec. MIL-L-2105B.
Check 3-or
4-speed lubricant level, if the rear axle
lubricant level is low.
42
BATTERY
Every 6000 miles-Clean and
oil battery terminals and
oil felt washer. Clean
top
of battery with di­
luted
ammonia or soda
solution and flush with
clean
water. Check state
of charge especially in
freezing weather. An un­
dercharged battery may
freeze and break.
FUEL FILTER
Greenbrier Ballery and Transmission Oil Cooler Access Door
Corvair, Corsa and Greenbrier
Replace filters, located in each carburetor inlet, only
if flooding occurs.
Corsa Turbocharged
The fuel filter is a separate unit mounted on the air
cleaner support bracket at the left of the air cleaner. It
should be replaced at 12,000 mile intervals. At the
same interval, also clean the screen located in the car­
buretor inlet.

Downloaded from www.Manualslib.com manuals search engine SPECIFICATIONS
SERIAL AND UNIT NUMBERS
Engine Number Stamped on the engine block behind and to left of the fu el pump.
Body Number Corvair-Stamped on a plate attached to top of rear rail to left of engine mount , within the engine compartment.
Corvair Greenbrier-Stamped on a plate attached to the front inner body panel, with in the drive compartment.
Serial Number Corvair-Stamped on veh icle identification plate attached to left rear side rail, within the engine compartment. Corvair Greenbrier-Stamped on vehicle identification plate attached to the left front door lock pillar.
DIMENSIONS
length: Corvair Greenbrier ................................. 179.7 in.
Co r
vair ........................................... 183 .3 in .
Width :
Corva ir
Greenbrier ............... .•... ... .......... 70.0 in.
Co rvair ........................................... 69.7 in.
Height :
Corvair
Greenbrier ............. ........ ........... " 68.5 in.
Corvair Sport Sedan ............. .. ................ " 51.2 in.
Corvai r Sport Coupe ................................. 51.3 in.
Corva ir Convertible ...........•............ ....... " 51.5 in.
Wheel. Bas e:
Corvair Greenbri.er ... ............................. '95.0 in.
Corvair ........................................ . . 108 .0 in.
Turning Diameter:
Corvair
Greenbrier ..... .................•.......... 42.6 ft .
Corvair ........................................... 36.0 ft . Greenbrier-load length .............................. 106 .2 in. Greenbrier-load Width . .....•........................ 59.4 in. Greenbrier-load Compartment Height .. , ............... 54.0 in.
44
S ide loading Doors-Width ................. '.' ... .4.90 x 53. 5 in.
Rear loading Doors .............................. 36.0 x 44.6 in .
CAPACITIES
Gasol ine Tank :
Corvair
Greenbrier ... .............................. 18.5 gal. Co rvair ......................•..........•........ 14.0 gal. Crankcase Refill .................. ........ .. ............ 4 qt. Add for filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 pt .
Transmission :
3.Speed ..................•......................... . 2 pt. 4·Speed ..................... ........................ 3 pt.
D ifferent ial ... .. .............•....................... 4% pt . Cooling Sys tem ............ .. ................ Air Coo led Engine
ENGINE SPECIFICATIONS
Horsepower: 95 hp Turbo·Air 164 ... ................ ..... 95 @ 3600 rpm 110 hp Turbo·Air 164 .............. : ......... 110@ 4400 rpm 140 hp Turbo·Air 164 ..... :oO .............. 140 @ 5200 rpm 180 hp Turbocharged 164 .................... 180 @ 4000 rpm
Compression Ratio:
95 hp Turbo·Air 164 ................................. 8.25 :1 110 and 140 hp Turbo -Air 164 ........................ 9 .25:1 180 hp Turbocharged 164 ........ ... ........ _ ........ 8.25 :1
Displacement .................................... . .. 164 cu. in.
Bore and Stroke (all engines) ................. ....... 3K 6"x2 .94" Firing Order ............... ....................... 1.4·5 -2 ·3-6
Spark Plugs: 95 hp Turba·Air 164 (Gap .. 035) ............. ....... AC·46·FF 11 0 and 140 hp Turba·Air 164 and 180 hp Turbocharged 164 (Gap .030) ...........•.......... AC·44-FF

Downloaded from www.Manualslib.com manuals search engine MINOR TROUBLE SHOOTING PROCEDURES
The chart on the previous page, and the information on the pages
which follow, contains information designed to aid the average
driver to discover, and possibly correct, conditions resulting in minor
mechanical difficulties
in his cor. The chart, designed to point out
possible solutions to severol of the most common automotive mal­
functions and point out a logical checking sequence, will lead step
by step to the most
likely causes and corrective procedures. If, after
making the checks and adjustments suggested, the source of the
trouble has not been found and corrected, it is strongly recom.
mended that on Authorized Chevrolet Dealer inspect the vehicle and
make whatever repairs or adjustments are necessary.
FUEL SYSTEM AND ENGINE
If the ignition switch will couse the engine to "turn over" or
"cronk" but the cor will not start, check Steps A through D below.
NOTE: If continual "flooding" of the carburetor is evidenced by a
carburetor wet with fuel or black exhaust smoke, perform the
operation suggested in paragraph D only.
(A) The first and most obvious,
and one of the most frequently overlooked, items to check when
you
have difficulty in starting your
cor is the amount of fuel in the
tonk.
Make it a habit to check the
FUEL GAUGE regularly and most especially at a time when the en­
gine will "turn over" but will not
start.
(8) If the fuel tank is not empty, Checking Fuel Flow
48
you may check further to see whether the fuel is reaching the
engine. Disconnect the fuel lines at the carburetor. Place a jar or CliP
under open line and briefly "crank" the engine by means of the
starter. If fuel spurts from the line, you may assume that the FUEL
LINES are dear and the FUEL PUMP is operating properly. If no fuel
leaves the line, either the fuel lines or fuel pump are at fault. See
your Authorized Chevrolet Dealer.
(C) Before reconnecting the fuel lines to the carburetor, remove
the
FUEL FILTER from carburetor inlet and check its condition.
If it appears to be clean, replace it.and reconnect the fuel lines. If
the filter appears to be plugged, clean it as well as possible by
scraping out the foreign material and cleaning in a solvent. Then
r~install the filter and repeat the procedure with the second carbu­
r~ior. Replace the filters with new ones as soon as possible .
(0) If the fuel seems to be reaching the carburetors properly, the
problem may
be: an EMPTY CARBURETOR BOWL caused by a
"stuck shut" float valve or a FLOODED CARBURETOR caused by a
"stuck open" condition and evidenced by gasoline flowing down
the outside of the carburetor; or a stuck CHOKE valve. Remove the
air cleaners from the carburetors. Check that the choke valves move
freely and are not stuck. Tap the side of the carburetors sharply
several times with a light tool such as a screwdriver handle or pliers.
Replace the air cleaners and attempt to start the engine in the
normal manner.
(E) If the car will start but stalls when hot or has a rough idle,
you can suspect a faulty IDLE ADJUSTMENT, or extremely dirty

Downloaded from www.Manualslib.com manuals search engine INDEX
Page
Air Cleaner .............................. 39
Air Conditioning . . . . . . . . . . . . . . . . . . . . .. 15 & 40
Air Recirculating Cover Plate. . . . . . . . . . . . . . . . .. 15
Air Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
Ash Tray ............................ 17 & 26
Battery .............................. 33 & 42
Body Lubrication .......................... 43
Brake Main Cylinder. . . . . . . . . . . . . . . . . . . . . . .. 40
Brake-Parking ........................... 12
Brakes
.................................. 12
Bright Metal Parts
Protection . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 30
Type and Location .................... 31
Chassis Lubrication. . . . . . . . . . . . . . . . . . . . . . . .. 38
Cigarette Lighter ............... . . . . . . . . . .. 17
Circuit Breaker ........................... , 45
Cleaning Hints
Exterior
Appearance ................... 30
Interior Appearance ................... 31
Clutch Adjustment ......................... , 12
Clutch Cross
Shaft......... . . . . . . . . . . . . . . .. 38
Clutch Pedal ............................. 12
Clutch Pulleys
& Cables .................... , 40
Cooling System ........................... 33
Crankcase Ventilation ...................... 37
51
Page
Cylinder Head Temperature Gauge . . . . . . . . . . .. 23
Dimmer Switch ........................... 11
Distributor ............................... 39
Doors and Locks ..... . . . . . . . . . . . . . . . .. 18 & 26
Rear ........................... 19 & 27
Side ................................ 27
Driving for Economy. . . . . . . . . . . . . . . . . . . . . . .. 2
Engine
Oil Cooler ......................... 40
Engine Compartment ................... 21 & 26
Engine Lubrication ......................... 32
Front Suspension .......................... 38
Front Wheel Bearings ...................... 40
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 42
Fuel Gauge .............................. 8
Fuses ................................... 45
Gas Cap . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21 & 29
Generator ............................... 39
Gen-Fan Indicator ...................... 9 & 23
Heater
Direct
Air. . . . . . . . . . . . . . . . . . . . . . . . . . .. 14
Gasoline
.......................... . .
Ignition
Switch ........................... .
Jacking the
Car .......................... .
Keys
.................................. .
Light Control Knob
........................ .
Lighting
System Trouble Checks ............... .
24
3
36
18
10
11

Downloaded from www.Manualslib.com manuals search engine Page
luggage Compartment . . . . . . . . . . . . . . . . . . . . .. 21
Maintenance and lubrication (Periodic) ........ 37
Manifold Pressure Gauge ................... 23
Octane Requirements ....................... 32.
Oil Filter ................................. 37
Parking Brake
Operation ........................... 12
Service
..... ......................... 40
Polishing Your Corvair . . . . . . . . . . . . . . . . . . . . .. 30
Positraction Axle .......................... 7
Pushing to
Start
Manual Transmission ............. .... .. 5
Powerglide . . . . . . . . . . . . . . . . . . . . . . . . .
.. 6
Radios
................................ 16
Rear Axle ............................... 42
Rocking Car-Powerglide . . . . . . . . .. . . . . . . . . .. 7
Seats
......................... " .... 19 & 28
Front Seat Adjustment . . . . . . . . . . . . .. 19 & 28
Rear
Seat-Folding .................... 20
Second Seat . . . . . . . . . . . . . . . . . . . . . . . . .. 29
Service Brakes ............. . . . . . . . . . . . . . .. 12
Serial
and Unit Numbers . . . . . . . . . . . . . . . . . . .. 44
Spare Tire ............................... 35
Specifications . . . . . . . . . . . . .. . . . . . . . . . .. 44 & 45
52
Page
Speedometer ......................... 8 & 23
Starting the Engine ....... . . . . . . . . . . . . . . . . . 3
Steering
linkage .......................... 38
Steering Gear .... ' ................. ' .' . . . .. 37
Switching Tires .................•......... 34
Tachometer .............................. 23
Telescoping Steering Column ............... , 17
Temp-Press Indicator .................... 9 & 23
Tire
Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 34
Towing-Powerglide . . . . . . . . . . . . . . . . . . . . . . .. 7
Transmission Manual
Operation ..................... ,. 4-5
Service .......................... 41
Powerglide
Operation . . . . . . . . . . . . . . . . . . . . . .. 5-7
Service ........................ " 41
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . .. 47
Trouble Checks
lighting System
...................... .11
Turn Signal .............................. 11
Warm-up. . . . . . . . . . . . . . . . .. . . . . . . . .. . . . .. 4
Washing Your Corvair . . . . . . . . . . . . . . . . . . . . .. 30
White Sidewall Tires ....................... 31
Windshield Wipers and Washers ........... 13 & 25