
'Jeep'
UNIVERSAL
SERIES SERVICE
MANUAL
STEERING SYSTEM
Contents
SUBJECT
PAR.
GENERAL......
O-l
Camber
Adjustment 0-9
Caster
Adjustment. .0-10
Front
Wheel Alignment Adjustments.....
.
0-6
Front
Wheel Shimmy 0-13
Front
Wheel Turning Angle Oil
Steering Knuckle Arm O-l2
Steering
Gear
Function 0-2
Steering Linkage 0-3
Toe-in
Adjustment 0-7, 8
STEERING LINKAGE SERVICE..
O-l4
Drag
Link
or Connecting Rod O-l5
Tie
Rod 0-16
Tie
Rod Removal.. O-l7
Beilcrank
Service O-l8
SUBJECT
PAR.
STEERING GEAR SERVICE
.0-22 Reassembly of Steering
Gear
0-25 Disassembly of Steering
Gear
0-24 Installation of Steering
Gear
0-26
Removal
of Steering
Gear
0-23
Steering
Gear
Adjustment. . 0-5
STEERING
COLUMN
AND
WHEEL SERVICE.
..................
.0-20
Steering Column Adjustments 0-4
Steering Wheel Installation 0-27
Steering Wheel Removal 0-21
SERVICE
DIAGNOSIS.
. 0-28
SPECIFICATIONS.
.0-29
<§>-
i©1
CJ-3B
0
0 0
®
1—
Frame
Cross Tube
(CJ-3B)
2— Steering Beilcrank Bracket
(CJ-3B)
3—
Steering Beilcrank
4—
Front
Axle Assembly 5— Steering Connecting Rod (Drag
Link)
6— Steering
Gear
Arm
7—
Steering
Gear
8—
Left
Steering Knuckle and Arm
9—
Left
Shaft and Universal Joint
FIG.
O-l—STEERING LINKAGE
10—
Left
Tie Rod Socket 11—
Left
Steering Tie Rod
12—
Left
Tie Rod Socket 13—
Right
Tie Rod Socket
14—
Beilcrank
Nut
15—
Washer
16— Bolt 17—
Beilcrank
Bearing 18—
Bearing
Spacer
(Early
Model) 19—
Washer
20—
Beilcrank
Shaft
21—
Bearing
Seal
22— Nut
23—
Lockwasher
24—
Right
Steering Tie Rod 25—
Right
Shaft and Universal Joint 26—
Right
Steering Knuckle and Arm 313

STEERING
SYSTEM
O-L
GENERAL
The
steering system on all Jeep Universal vehicles
consists of the steering gear, steering wheel, steering column and shaft, and steering linkage.
This
section covers wheel alignment, steering linkage,
steering gear, steering column and steering wheel.
0-2. Steering
Gear
Function
The
steering gear is a reducing gear. It exchanges a
relatively
large amount of movement with a small force (applied by the driver at the steering wheel), for a much smaller amount of movement with a
greatly increased force through a cam and lever
action type steering gear. The steering gear ratio is 17.9 to 1 on vehicles equipped with the F4
engine
and
19 to 1 with the V6 engine.
0-3. Steering
Linkage
Refer
to Fig. O-l.
The
steering linkage consists of a steering arm at
tached to the steering gear, a steering connecting
rod,
(drag
link),
connecting the steering arm to the
beilcrank,
and a steering tie rod connecting the
beilcrank
to the axle tie rod. The beilcrank pivots
on a pin mounted just to the left of the frame front crossmember. The steering tie rod is connected to
the beilcrank and
extends
to the right
ball
joint as sembly of tie rod. The tie rod
extends
to the wheels,
being connected to their respective steering knuckle
arms
at the wheels.
With
this linkage arrangement,
as the steering arm
moves
rearward,
the front
wheels
turn
to the left. As the steering arm
moves
forward,
the wheels
turn
to the right.
Ball
joints are used to secure the drag
link,
steering
connecting rod and tie rod ends. The
ball
joints
assist in maintaining
good
steering control and con
stant toe-in of the front wheels under all driving conditions. If the
ball
joints
become
worn enough
to allow free motion in the linkage, they should be,
replaced.
Note:
Ball
joint replacement of the tie rod requires
resetting of the wheel toe-in adjustment.
0-4.
Steering
Column
and Gear
Alignment
When
adjusting a steering gear remove all loads
from
the unit by disconnecting the steering con
necting rod (drag
link)
from the steering arm and
also
loosen
the instrument panel bracket and the
steering gear to frame
bolts
to allow the steering
post
to correctly align itself. When retightening the
steering gear to frame
bolts
use a torque wrench
pull
of 45 to 55 lb-ft. [6,2 a 7,6 kg-m.] on the
Vk*
bolts
and 30 to 40 lb-ft. [4,15 a 5,5 kg-m.] on the
Vs"
bolts. 10811
FIG.
0-2—STEERING
GEAR
1—Nut
2
—Lockwasher
3—
Steering
Gear
Arm 4—
Lever
Shaft Oil Seal
5—
Outer
Housing Bushing
6—
Inner
Housing Bushing 7—
Filler
Plug
8—
Cover
and Tube
9—
Ball
Retaining
Ring
10—Cup
11—
Ball
(Steel)
12—
Tube
and Cam
13—
Shims
14—
Upper
Cover
15—
Lockwasher
16—
Bolt
17—
Steering
Wheel 18—
Horn
Button Retainer
19—
Horn
Button
20—
Horn
Button Cap 21— Nut
22—
Spring
23—
Spring
Seat
24—
Bearing
25—
Horn
Cable
26—
Horn
Button Spring
27—
Spring
Cup
28—
Steering Column
29—
Oil
Hole
Cover
30—
Clamp
31—
Adjusting
Screw
32— Nut
33—
Bolt
34—
Side
Cover
35—
Gasket
36—
Shaft
and
Lever
37—
Housing
314

'Jeep'
UNIVERSAL
SERIES SERVICE
MANUAL
O Note:
If the steering-gear-to-frame
bolts
are not
properly
torqued, they
will
eventually
loosen
dur
ing operation of the vehicle. Loose
bolts
will
result
in
elongated
bolt
holes
making maintenance of bolt torque difficult, and may allow position of the
steering columns to be misaligned. Therefore,
proper
torquing is extremely important.
Do not tighten the steering gear to dampen out
steering trouble. Adjust the steering gear only to
remove lost motion or play within the unit.
0-5. Steering
Gear
Adjustment
The
cam and lever steering gear is illustrated in
Fig.
0-2. It consists of a
spiral
cam, and a cross shaft and lever assembly with two lever studs.
When
the steering wheel is turned, the cam
moves
the studs, causing rotary movement of the cross
shaft, which in
turn
causes angular movement of
the*steering arm.
Two
adjustments of the steering gear are necessary:
up and down play of the steering shaft, and adjustment of the lever studs (tapered pins) in the
cam
groove.
Adjustment
of the
ball
thrust bearings to eliminate up and down play of the steering shaft is ac
complished by removing shims which are installed
between
the steering gear housing and the upper
cover. Before making this adjustment
loosen
the
housing side cover adjusting screw to free the pins
in
the cam groove. Loosen the housing cover to
cut and remove a shim or more as required.
Install
the screws and tighten. Adjustment should be
made to have a slight drag but allow the steering
wheel to
turn
freely with thumb and forefinger
lightly gripping the rim.
Shims
installed for adjustment are .002*, .003", and .010"
[.0508,
.0762
and .254 mm.] in thickness.
Adjustment
of the tapered pins in the cam
groove
is accomplished by adjusting screw. Unlock the
adjusting
screw and
turn
it in until a very slight
drag
is felt through the mid-position when turning
the steering wheel slowly from one extreme position
to the other.
Backlash
of the pins in the
groove
shows up as
end play of lever shaft, also as backlash of steer ing arm.
The
cam
groove
is purposely cut shallow in the
straight
ahead driving position for each pin.
This
feature permits a
close
adjustment for normal
straight
ahead driving and provides precision steer ing and permits take up of backlash at this point
after the wear occurs without causing a bind else
where.
Always
adjust within the high range through
the mid-position of pin travel. Do not adjust off
"straight
ahead" position.
Backlash
in turned posi
tions is not objectionable.
0-6.
Front
Wheel Alignment Adjustments
To
ensure correct alignment, a definite procedure
for inspection of the steering system is recom mended. It is
suggested
that the following sequence
be used:
a.
Equalize
tire pressures and level vehicle.
b.
Check
steering gear to steering column align
ment.
c.
Inspect steering knuckle pivots, spindle, and
wheel bearing
looseness.
d.
Check
wheel runout.
e.
Test wheel balance and bearing adjustment.
f.
Check
for spring sag.
g.
Inspect brakes and shock absorbers.
h.
Check
steering gear assembly adjustment and
steering connecting rod.
i.
Check
caster,
j.
Check
toe-in.
k.
Check
toe-out
on turns.
I.
Check
camber.
m.
Check
tracking of front and
rear
wheels,
n.
Check
frame alignment.
The
factors of alignment, caster, camber, and toe-
in,
are all interrelated and if one adjustment is
made, another adjustment may be affected.
There
fore, after an alignment job is completed, make a
complete recheck of all the adjustments to be sure
the
settings
are within the limit. Be sure all front
suspension and steering system nuts and
bolts
are
all
properly torqued before taking wheel alignment readings.
Proper
alignment of front wheels must be main
tained in order to ensure
ease
of steering and satisfactory tire life.
The
most important factors of front wheel alignment are wheel camber, axle caster and wheel
toe-in.
Wheel
toe-in is the distance the wheels are closer
together
at the front than at the
rear.
Wheel
camber is the amount the wheels incline out
ward
at the top from a vertical position.
Front
axle caster is the amount in
degrees
that the
steering pivot pins are tilted towards the front or
rear
of the vehicle. Positive caster is inclination of
the top of the pivot pin towards the
rear
of the ve
hicle.
Zero caster is the vertical position of the
pivot pin. Negative or reverse caster is the in
clination
of the top of the pin towards the front
of the vehicle.
These
points should be checked at regular inter
vals,
particularly when the front axle has been
subjected to a heavy impact. When checking wheel alignment, it is important that wheel bearings and
knuckle
bearings be in proper adjustment. Loose bearings
will
affect instrument readings when
checking
the camber, pivot pin inclination and
toe-in.
To
accurately check camber and caster, use a wheel
aligning fixture.
Camber
and caster of the front
wheels are both preset.
Camber
cannot be altered
but caster can be adjusted by installing caster shims
between
the axle pad and the springs. Wheel toe-in
may
be adjusted. To measure wheel toe-in, use a
wheel aligning fixture or follow the procedure given
in Par.
0-8.
0-7.
Front Wheel Toe-in
Toe-in
as illustrated in
Fig.
0-3, is necessary to
off
set the
effect
of camber as shown in Fig. Q-4. 315

o
STEERING
SYSTEM
10
FIG.
0-7—STEERING
CONNECTING
ROD
(DRAG
LINK)
10696
1—Cotter Pin
2>—Large
Plug
3—
Ball
Seat
4—
Ball
Seat Spring 5—
Spring
Plug
shaft,
tightness
of the steering gear in the frame,
tightness
of steering gear arm, adjustment of the
steering connecting rod and condition of the steer ing tie rod
ball
joint ends. Adjust the steering con
necting rod (drag
link)
to maximum safe
tightness
at both ends. Examine the steering beilcrank bearings, the shaft in the mounting bracket, and
the mounting bracket on the frame cross member,
k.
Check
front axle caster.
This
should be the same
on both sides, otherwise a locking brake may be
indicated
causing a twisting action of the axle.
Correct
caster is shown in specifications at the end
of this section.
I.
Check
the front wheel toe-in. See Specifications,
m.
Check
wheel
toe-out
on turns.
This
gives
you
an
indication of the proper angularity of the steer
ing knuckle arms and tells whether or not they have been bent and require replacing. These may be checked by comparing them with new parts. If
an
arm is bent, check for a bent tie rod.
n.
Check
wheel camber.
This
should be the same
on both wheels as shown on the Specifications,
o.
Check
the king pin inclination. See Specifica tions.
p.
Check
the tracking of the front axle and frame
alignment, which may be incorrect due to an accident.
0-14.
STEERING
LINKAGE
SERVICE
The
steering linkage must maintain constant toe-
in
and
good
steering control under all driving
conditions.
This
requires
ball
joints at each end
of the tie rods and steering connecting rod. All
joints in the steering linkage must be kept well
lubricated
for easy operation and long life. Should
the joints be worn, allowing excessive free motion
in
the linkage, the joints must be replaced. When
ever
ball
joints are replaced, toe-in must be reset. Because
some
members of the steering system may
have
become
bent or distorted, a periodic inspection
should be made.
0-15.
Steering Connecting
Rod
(Drag
Link)
The
steering connecting rod is of the
ball
and socket
type. All
ball
seat springs and adjusting plugs are 6—
-Dust
Cover
7—
Dust
Shield
8—
Small
Adjusting Plug
9—
Lubrication
Fitting
10—Connecting Rod
identical,
the only difference
between
front and
rear
end being the relative location of the springs.
The
correct assembly of the steering connecting
rod
is shown in Fig. 0-7. At the front or axle end,
the spring and spacer are assembled
between
the
rod
and
ball
seat, while at the steering gear end,
spring
and spacer are
between
the
ball
seat and the
end plug. In the illustration the front end is to the left.
When
removing springs and
seats
for any reason,
make
sure they are reassembled as shown in the
illustration
because this method of assembly re
lieves road shock from the steering gear in both di
rections. To adjust the
ball
joint, screw in the plug
firmly
against the
ball,
approximately 20 ft. lb. [2,8 kg-m.] then back off one quarter
turn
and lock
with
a new cotter pin inserted through
holes
in the
tube and the slot in the adjusting plug. To adjust the
ball
joint at the steering gear arm, screw in the end plug firmly against the
ball,
then back off one
full
turn
and lock with a new cotter pin inserted
through
holes
in the tube and the slot in the ad
justing
plug.
The
above adjustments
will
give
the proper spring
tension and avoid any
tightness
when swinging
the wheel from maximum left to right
turn.
The
ball
joints must be tight enough to prevent end
play
and yet
loose
enough to allow free movement.
0-16. Tie Rod
The
tie rods are of three piece construction consisting of the rod and two
ball
and socket end as semblies.
Ball
and socket end assemblies are
threaded into each rod and locked with clamps,
around
each end of the rod. Right and left hand threads on tie rod end assemblies provide toe-in adjustments without removing the tie rod ends from
the steering arm.
'Jeep'
Universal models are equipped with a
divided
tie rod connected to a bell-crank mounted
on the frame cross member.
With
this type con
struction
the toe-in of each wheel is adjusted in
dependently. See heading "Toe-in adjustment".
When
wear takes place in the tie rod end
ball
and socket, it
will
be necessary to replace the
ball
and socket assembly and also the rubber seal. 318

STEERING
SYSTEM
FIG.
0-9—STEERING
BELLCRANK
ASSEMBLY
1— 5s'-18
Stollock
Lockout
2—
Plain
Washer
3— 7 us"-20
x
2 l2' Bolt
4—
71«
*-20
Stollock
Locknut
5—
Beilcrank
Support
6—
Special
Ground
Washer
7— Seal
8—
Bearing
9— Beilcrank
10— Beilcrank
Shaft
11—
Seals
12—
Bearings
13— } s *
b.
Torque the
Vfc"
[11,113
mm.] diameter elamp
bolt to
50-70
lb-ft. [6,9 a 9,7 kg-m.].
c.
Assemble the tie rod to the beilcrank lever,
making
sure to tighten the nut to the proper
torque value of 38 to 45 lb-ft. [5,2 a 6,2 kg-m.].
d.
Connect the drag
link
to the beilcrank arm,
adjust
the
ball
joint by screwing in the plug firmly against the
ball,
approximately 20 lb-ft. [2,8 kg-m.], then back off one quarter
turn
and lock
with
a new cotter pin.
0-19.
Beilcrank
Support
Bracket
Rivet
Replacement
The
procedure for replacing a rivet with a bolt
is as follows:
a.
Drill
a [4,76 mm.] pilot
hole
up through
the front rivet.
b.
Enlarge
the [4,76 mm.]
hole
with a %"
[8,73 mm.]
drill.
c.
Chisel
off the
bottom
rivet head and drive the
remainder
of the rivet upward and out, using
a
punch and hammer.
d.
Install
a %" [9,53 mm.] bolt and lock nut,
torque to
30-45
lb-ft. [4,1 a 6,2 kg-m] and stake
the nut.
e.
Clamp
a metal plate to the frame to protect
the radiator, then
drill
and remove the remaining two rivets, install bolts, lock nuts and torque as
specified.
O-20.
STEERING
COLUMN
AND
WHEEL SERVICE
Jeep
Universal
Series vehicles use a
one-piece
steer
ing
shaft that is integral with the steering gear
assembly, as shown in Fig. 0-2. Alignment in
structions in paragraph 0-4 apply.
0-21.
Steering
Wheel Removal •
Refer to Fig. 0-2.
a.
Carefully
pry the rubber horn cap from the housing slot.
b.
Remove steering shaft nut.
c.
Remove steering wheel and spring.
0-22.
STEERING GEAR SERVICE
Note:
The steering gear can be adjusted when the
gear is mounted in the vehicle by first disconnecting
the drag
link
from the steering arm. Refer to Par.
Q-5.
0-23.
Removal
of
Steering Gear
•
F4-Engine.
a.
Remove the directional signal unit from the steering column.
b.
Remove the steering column bracket attached
at the instrument panel.
c.
Remove upper section of the floor pan.
d.
Disconnect shift rods from the shift levers at
lower end of the steering column if applicable.
e.
Disconnect the horn wire at lower end of steer
ing
gear assembly.
f.
Remove steering gear arm from the steering gear assembly.
g.
Remove
bolts
attaching the steering gear hous
ing
to the frame.
h.
Remove the steering gear assembly by bringing
it
up through the floor pan opening.
•
V6 Engine.
a.
Remove oil pan
skid
plate.
b.
Remove
left
exhaust pipe.
c.
Disconnect connecting rod (drag
link)
from
steering gear arm.
d.
Disconnect steering gear assembly from frame.
e.
Remove steering wheel from steering column.
f. Disconnect accelerator linkage.
g.
Remove upper floor pan assembly.
h.
Disconnect directional signal switch.
i.
Jack-up
vehicle, and remove steering gear and
320

'Jeep'
UNIVERSAL
SERIES SERVICE
MANUAL
O
column assembly down through the floor pan open
ing and out from under vehicle.
0-24.
Disassembly
of
Steering
Gear
Refer
to Fig. 0-2.
When
the steering gear arm is installed on early
production vehicles, the line across the face of the
arm
and the end of the shaft should be in align ment. On later production vehicles, blind splines
on the lever shaft and in the steering gear arm en
sure
correct positioning of the arm.
a.
Remove the steering gear arm with a puller
C-3646.
Caution:
Do not use a hammer or
wedge
to re
move
the steering arm from the shaft and lever.
This
can cause damage to the shaft assembly.
b.
Loosen the lock nut and unscrew the adjusting
screw
two turns.
c.
Remove the side cover screws and washers. Re
move
the side cover and gasket.
d.
Remove lever shaft.
e.
Remove upper cover plate screws. Remove cam,
wheel tube, and bearing assembly from the housing.
f.
Clean
all parts with suitable cleaning solvent and wipe dry.
g.
After dismantling as outlined above is com
pleted, inspect cam
grooves
for wear, chipping and
scoring,
also the
ball
races on the cam ends and the
separate
ball
cups. Existence of any of
these
condi tions indicates the necessity for parts replacement.
h.
Inspect the tapered stud mounted on the lever
shaft for flat
spots
and chipping. In the case of
either, replacement is usually advisable. Inspect the
lever shaft for wear and
test
the fit of the shaft in
the bushings.
i.
Inspect condition of the oil seal at outer end of
lever shaft and the bearing at top end of steering
column.
0-25.
Reassembly
of
Steering
Gear
e Refer to Fig. 0-2.
Reassemble all parts to wheel tube in reverse order
of dismantling. Assemble cam, wheel tube and
bearing
assembly in housing, seating the lower
bearing
ball
cup in the housing.
Note:
New plastic retainer type cam bearings are
now available for the Ross steering gears. The new
bearings replace, and are interchangeable with,
the lock ring type cam bearings on gears equipped
with
early type cams.
With
adjusting shims in place, assemble upper
cover and adjust the cam bearings.
Assemble lever shaft in housing and with gasket
in
place assemble the side cover and set adjusting
screw
for a minimum backlash of the studs in the
cam
groove, with the steering gear at the center
point of travel.
When
assembling upper bearing spring and spring
seat in jacket tube make sure that the spring seat
is positioned correctly. It must be installed with
the lengthwise flange down against the bearing and
not up inside of spring coil.
0-26.
Installation
of
Steering
Gear
a.
After the gear has been properly adjusted, as
outlined in Par. 0-5, install steering gear assembly
in
chassis in the reverse order in which it was re
moved.
b.
After installing the assembly in the vehicle,
jack
up front of vehicle and place the front wheels
in
the straight ahead position.
c.
Temporarily install the steering wheel to locate
the mid-position of the steering gear. To locate the mid-position,
turn
the steering wheel as far to the
right
as possible and then
turn
in the
opposite
di
rection
as far as possible, noting the total number
of turns.
Turn
the wheel back just ^ of the total movement to place the gear in mid-position.
d.
With
the steering gear in mid-position and the
wheels in the straight ahead position install steer ing gear arm on lever shaft with the
ball
end down.
When
installed the line across the face of the arm
and
end of shaft should be in alignment.
0-27.
Steering
Wheel
Installation
•
Refer to Fig. 0-2.
a.
Install
steering wheel and spring on shaft.
Align
scribe marks on shaft and hub of wheel.
b.
Install
steering shaft nut and torque 20 to 25
lb-ft. [2,8 a 3,4 kg-m.].
c.
Install
horn cap. Test horn.
321

'Jeep'
UNIVERSAL
SERIES SERVICE
MANUAL
P The
standard parking brakes (Fig. P-3) consist of
cable-controlled linkage for applying the rear wheel
brake
shoes
mechanically. A single cable from the
parking
brake control lever is connected, by means of an equalizer, to cables leading to individual rear
brakes.
A lever attached to the secondary
shoe,
with a link acting against the
primary
shoe,
expands the
shoes
into
contact with the drums.
P-4.
Transmission Brake
The
transmission brake is mechanically operated
by a hand lever through a cable and conduit and is mounted at the rear output bearing housing on the
transfer case. The transmission brake and its
linkage are shown in Fig. P-4.
P-5.
Brake Maintenance
No brake can be
expected
to work well when grease
or oil is allowed to leak
into
the drum from the rear axle. Little braking friction can be obtained
between
brakes and drums when the surface is
covered with grease and oil. For this reason, take
care
not to over-lubricate wheel bearings, forcing
lubricant
past seals. Also, check condition of seals
if
leak is suspected or whenever brake drums
are
pulled.
Whenever
wheels
are removed, it is advisable to
wash the drums with a suitable solvent so that all
grease and dirt are removed. Linings with any
evidence of grease or oil on them should be replaced.
The
hydraulic system should be kept free of dirt
and
moisture.
Use only SAE standard J-1703 Hydraulic
Brake
Fluid.
Caution:
Keep mineral oils, gasoline, or kerosene
out of the system as
they
cause rubber cups to
soften,
swell, and distort, resulting in failure.
P-6.
Brake
Service
To
service the brakes,
follow
the procedure
below:
a.
Check the fluid level in the brake master cylin
der.
See Lubrication Section, Par. B-40.
b. Check brake pedal adjustment. See Par. P-9.
c. Check brake pedal travel. If the pedal travels more than halfway to the floor, the brake system
must be checked and the self adjusting star wheel mechanisms checked for binding, also the brake
linings should be inspected as
they
may be badly
worn.
How much lining is
left
can only be deter mined by visually inspecting the linings. See Par.
P-l6 for relining brakes.
d.
If the brakes pull to one side after adjustment, check tire pressures. All tires must be inflated to recommended pressures to ensure even braking. If
the condition persists, examine the brake linings
for foreign material and clean as necessary. If clean
ing
does
not correct the condition the linings should be replaced. If the side pull persists, check front
wheel alignment and balance.
e. Check the brake system for leaks by applying a steady pressure on the brake pedal. A leak in the
system
will
allow the pedal to "fall away". If the pedal "falls away" check for a leaking wheel cylin
der.
Remove
wheels
and drums and carefully check
each cylinder. Also examine all lines and fittings.
Rebuild
or replace all wheel cylinders (Par. P-21)
if
one is
defective
as
they
are all probably in poor condition. If the leak has allowed brake fluid to get
on the linings, the linings
will
have to be replaced.
f. A
"spongy"
brake pedal indicates the pressure of air in the hydraulic system.
This
condition must
be corrected by bleeding the brakes. See Par. P-7.
g. Should the brakes
become
locked so that the vehicle cannot be moved, the brakes may be re
leased by opening the bleeder screw on any one of the wheel cylinders. Before the vehicle is driven, correct the cause of the condition. The cause may
3
14 15 16 17 18
4
10796
1—
Cable
and Conduit
2—
Hand
Brake
Clip
3—
Hand
Brake
Bracket
4—
Hand
Brake
Handle Assembly 5—
Rear
Cap
6—
Drive
Gear
Bushing
7—
Driven
Gear
8—
Driven
Gear
Sleeve
FIG.
P-4—TRANSMISSION
BRAKE
9—Backing
Plate
10— Shoe and
Lining
11—
Lever
End Return Spring
12—
Brake
Drum
13— Bolt 14—
Rear
Companion Flange
15—
Washer
16— Nut 17— Propeller Shaft Flange Yoke
18—
Rear
Propeller Shaft
19—
Adjusting
End Spring
20—
Adjusting
Screw Bracket
21—
Operating
Lever
22—
Clevis
23—
Retracting
Spring
Clip
24—
Retracting
Spring
Link
325

'Jeep'
UNIVERSAL
SERIES
SERVICE
MANUAL
Q
ice, provide maximum safety over all
types
of
terrain,
and furnish the medium on which the
vehicle can be maneuvered with ease. Although
there are other
elements
of tire service, inflation maintenance is the most important and in many
instances the most neglected. The tire pressure should be maintained for safe operation. An under- inflated tire is dangerous as too much flexing can
cause breakage of the casing. Overinflation in time
may
cause a blowout.
Upon
careful inspection of tires, it may be found
that improper wheel alignment, balance, grabbing
brakes,
poor driving habits, fast cornering or other
conditions are the cause of wear. Such conditions
should be corrected.
a.
UNDERINFLATION
Underinflation
distorts the normal contour of the
tire
body and the tire
bulges
or "bellies out" with
an
extreme flexing action.
This
wears the tread at the
edges
more than the center and generates
excessive internal heat, weakening the cords and
resulting
in bruises, broken cords or ply separation.
Underinflation
also leads to rim bruises as in sufficient resistance is provided to prevent the tire
from
being jammed against the rim and crushed
or
cut when the tire strikes a
curb,
rock, or rut.
b.
OVERINFLATION
When
a tire is
overinf
lated,
increased tension caused by excessive pressure prevents proper deflection of
the sidewalls.
This
results in wear in the center of the tread and the tire also
loses
its ability to absorb
road
shocks. Under this increased
strain,
cords in the tread area eventually snap under impact, causing a casing break.
c.
MISALIGNMENT
WEAR
Excessive
wheel camber causes the tires to run at an angle to the road when camber is incorrect
it
will
cause excessive wear on one side of the
tire
tread.
Front
wheels should be straight ahead or toe-in slightly. When there is excessive toe-in or
toe-out,
tires
will
revolve with a side motion and scrape
the tread rubber off.
Front
tires
will
show wear on the outside with too great a toe-in condition
and
on the inside with a
toe-out
condition.
d.
BALANCE
Cupping
and bald spotting of tires is associated
with
wear on a vehicle driven mostly at high-way
speeds
without the recommended tire rotation and
with
unbalance conditions.
Q-12.
Tire
Care
Note;
For satisfactory 4-wheel drive operation, a
4-wheel drive vehicle
MUST
be equipped with the same size tires of equal circumference on all
four wheels. The tires must then be inflated to
proper
factory recommended pressures at all times.
Tire
pressure, tire rotation, wheel balance, and wheel alignment are the four vital factors that in
fluence the
extent
of tire life and the
ease
and safety of vehicle control.
Four
of the most common
tire
troubles are:
a.
Excessive wear around the outer
edges
resulting
from
underinflation.
b.
Excessive wear in the center of the tread re
sulting from overinflation.
c.
Tire
tread worn on one side indicating wheels
need realigning.
d.
Cuplike
depressions on one side of the tread
indicating
wheels need balancing.
If
the vehicle normally carries a
full
load, two to
four psi. [0,14 a 0,28 kg-m2] can be added to the
recommended air pressures. But, remember that adding air with a light load means a harsher ride,
doesn't
help tires, and wears out shock absorbers. Rotate the tires as shown in Fig. Q-9 for correct
rotation system.
Q-13.
Tire
Removal
and
Installation
To
remove a tire from a drop center rim, first
WEAR
AT SHOULDERS
WEAR
AT CENTER
WEAR
ON ONE
SIDE
FEATHERED
EDGE
BALD
SPOTS
/1TTDN
i
UNDER
INFLATION
OVER
INFLATION
EXCESSIVE
CAMBER
INCORRECT
TOE
WHEEL
UNBALANCED
liF
11
ADJUST
PRESSURE TO
SPECIFICATIONS
WHEN
TIRES ARE
COOL
ADJUST
CAMBER
TO
SPECIFICATIONS
ADJUST
FOR
TOE-IN
DYNAMIC
OR
STATIC
BALANCE
WHEELS
FIG.
Q-8—TIRE
WEAR
PATTERN
339