'Jeep*
UNIVERSAL
SERIES
SERVICE
MANUAL
U
DESCRIPTION
—
Continued
AXLES
W-99* Gauge — Pinion & Ring
Gear
Setting
W-104-B* Puller — Tapered Roller Bearing Removing
W-126* Driver — Pinion Bearing Cup
W-128* Installer — Differential Inner Oil Seal W-129 Spreader — Differential
Carrier
Housing
W-138* Driver & Adapter —
King
Pin Bearing
W-144* Wrench — Wheel Bearing Adjusting Nut W-147* Driver — Pinion Oil Seal W-163* Puller
—-
Axle Shaft Drive Flange
W-186* Driver — Axle Shaft Oil Seal
W-188* Driver — Differential Case Bearing W-251* Puller — Pinion Oil Seal
W-262*
Sleeve
— Pinion Bearing Installing
W-263
Semi-Floating
Rear
Axle Shaft Oil Seal W-264* Driver — Pinion Outer Bearing Cup
W-297* Torque Wrench — Pinion Bearing Adjusting W-343* Remover
85
Installer —
Rear
Axle Bearing (Flanged Axle)
W-344* Installer — Pinion Inner Bearing Cups
C-319-A
Puller —
Rear
Wheel Hub (Tapered Axle Shaft)
C-690 Checking Scale —
King
Pin Bearing Preload DD-914-P Press — Tapered Roller Bearing Removing
DD-914-9 Reducer Ring — Differential & Pinion Bearings (Use with DD-914-P)
C-3
716 Driver — Differential
Carrier
Bearing C-4142
Gear
Rotating Tool —
Trac-Lok
Differential
**Jeep*
exclusive
tool
Steering
Group
C-3646 Puller, Steering Shaft Arm
Brake
Group
W-172 Puller, Parking Brake Drum
U-12.
STflNDfiRD
AND
RECOMMENDED
TOOLS
Tool
Description
ENGINE
W-292
Tester — Cooling
System
Thermostat
C-119 Indicator — Cylinder Bore C-385 Compressor — Piston Ring
C-647 Fixture — Spring Testing
C-823
Hone
— Cylinder Bore Refinishing
C-3012 Reamer — Cylinder Ridge
C-3250 Pliers — Radiator fis Heater
Hose
Wire Clamp
C-3411
Gauge — Pressure & Vacuum
C-3422-A Compressor — E-type Valve Spring
C-3501
Hone
— Cylinder
Deglazing
C-3514
Flusher — Cooling
System
C-3886 Fixture — Carburetor Holding C-3896-A Tachometer — Portable
C-3943 Gauge — Compression Checking
C-3952 Torque Wrench, 150
lb-ft.
Swivel Head C-3953 Stand, Engine Repair
C-3959 Light — Ignition Timing
C-4065 Wrench — Oil Filter Removing
C-4080 Tester — Cooling
System
fig
Pressure Cap
ELECTRICAL
40B Hydrometer — Battery Service
W-291 Tester — Instrument
C-3674
Aimers —
Headlight
(Pair)
C-3829 Tester —
Diode
Polarity
C-3888 Tester — Volt-Ampere C-3950 Tester — 12V 60 Amp. Carbon Pile Resistor 361
u
MISCELLANEOUS
U-12.
STANDARD
AND
RECOMMENDED TOOLS
(Continued)
Tool
Description
CLUTCH
W-296 Fixture — Adjusting
TRANSMISSION
C-3201
- A
Lo-Jack
— Floor Type
AXLE
C-637 Puller — Axle Shaft & Oil Seal
STEERING
DD-428 Gauge — Camber & Caster
DD-435 Turntables — Wheel Alignment C-3479 Gauge & Scribe — Toe-in Checking
BRAKES
C-416 Clamps — Brake Cylinder Retaining C-3080 Hone — Brake Cylinder
C-3496-B Bleeder — Hydraulic Pressure Type C-3785 Remover & Installer — Brake Return Spring
C-3920 Micrometer — Brake Drum Checking
U-13.
ENGINE TORQUE SPECIFICATIONS HURRICANE
F4
ENGINE
Pounds - Feet
kg-m.
30-40
4,1
a
5,5
Camshaft
Thrust Plate Bolt
20-26
2,8
a
3,6
Clutch
Control
Ball
Stud — [7,93 mm.]
35-45
4,8
a
6,2
Connecting Rod Cap Bolt Nut — y8" [9,53 mm.|
35-45
4,8
a
6,2
60-70
8,3
a
9,7
Cylinder
Head to Block Bolts
60-70
8,3
a
9,7
45-55
6,2
a
7,6
29-35
4,0
a
4,8
Flywheel
to Crankshaft Bolt. 35-41
4,8
a
5,7
Fuel
Pump Mounting Bolts 13-17 1,8
a
2,4
Alternator Bracket to Cylinder Block.
25-35
3,5
a
4,8
29-35
4,0
a
4,8
Main
Bearing
Caps.
.
65-75
9,0
a
10,4
Oil
Pan
Drain
Plug
25-35
3,5
a
4,8
9-14 1,2
a
1,9
Piston Pin
Lock
Bolt 35-41
4,8
a
5,7
30-36
4,1
a
5,0
Spark
Plugs to Cylinder Head
25-33
3,5
a
4,6
Starting Motor Mounting Bolt.
20-25
2,8
a
3,5
7-10 0,9
a
1,4
Water
Outlet Elbow to Cylinder Head
20-25
2,8
a
3,5
Water
Pump to Cylinder Block 12-17
1,7
a
2,4
NOTE:
Turn
the connecting rod cap nut locks (inverted type, pressed
steel)
finger
tight
and then
tighten
% turn more with wrench
362
'Jeep*
UNIVERSAL SERIES
SERVICE
MANUAL
U ENGINE TORQUE SPECIFICATIONS
DAUNTLESS
V-6
ENGINE
Pounds
- Feet
kg-m.
80-110
11,1 a 15,2
30-40
4,2 a 5,5
65-85
9,0 a 11,8
140 Minimum 19,4
18-25 2,5 a 3,4
50-65
6,9 a 9,0
10-16 1,4 a 2,2
14-18 1,9 a 2,5
8-12 1,1 a 1,7
30-40
4,2 a 5,5
6-9 0,8 a 1,2
6-9 0,8 a 1,2
20-30
2,8 a 4,2
10-15 1,4 a 2,1
25-33
3,5 a 4,6
6-9 0,8 a 1,2
17-23 2,4 a 3,2
17-23 2,4 a 3,2
45-55
6,2 a 7,6
15-20 2,1 a 2,8
10-15 1,4 a 2,1
17-23
Lb.
In. 0,195 a
0,265
kg-cm.
17-23 Lb. In. 0,195 a
0,265
kg-cm.
17-23 2,4 a 3,2
50-75
6,9 a 10,4
40-55
5,5 a 7,6
3-5 0,4 a 0,7
25-35
3,5 a 4,8
30-40
4,1 a 5,5
18-25 2,5 a 3,5
30-40
4,2 a 5,5
30-40
4,2 a 5,5
10-12 1,4 a 1,7
10-12 1,4 a 1,7
18-20 2,5 a 2,8
26-30
3,6 a 4,2
30-40
4,2 a 5,5
6-9 0,8 a 1,2
10-15 1,4 a 2,1
30-40
4,2 a 5,5
10-15 1,4 a 2,1
Crankshaft
Bearing Caps to Cylinder Block.
Connecting Rods.
Cylinder
Head to Cylinder Block
Vibration Damper to Crankshaft
Fan
Driving Pulley to Vibration Damper
Flywheel to Crankshaft
Oil
Pan to Cylinder Block
Oil
Pan Drain Plug
Oil
Pump Cover to Timing Chain Cover. . .
Oil
Pump Pressure Valve Cap
Oil
Screen Housing to Cylinder Block
Oil
Pan Baffle to Cylinder Block
Oil
Gallery Plugs.
Filter
Assembly to Pump Cover
Timing
Chain Cover to Block
Water Pump Cover to Timing Chain Cover.
Fan
Driven Pulley Thermostat Housing to Intake Manifold. . . Intake Manifold to Cylinder Head
Exhaust
Manifold to Cylinder Head
Carburetor
to Intake Manifold
Air
Cleaner Stud
Air
Cleaner Wing Nut.
Fuel
Pump to Cylinder Block . . Engine
Mounting
Bracket to Cylinder Block
Fuel
Pump Eccentric and Timing Chain Sprocket to Camshaft
Rocker Arm Cover to Cylinder Head Rocker Arm Shaft Bracket to Cylinder Head
Alternator Bracket to Cylinder Head
Alternator Bracket to Water Pump Timing Chain Cover Alternator
Mounting
Bracket S.O. Alternator to Cylinder Head at Pivot Location.
Starting Motor to Block Starting Motor Bracket to Block
Starting Motor Brace to Starting Motor Distributor
Hold-down
Clamp
Spark
Plugs
Flywheel Housing to Cylinder Block
Timing
Chain Damper to Cylinder Block Bolt.
Bolt — Special
Moveable
Timing Chain Damper
Clutch
to Flywheel
Oil
Filter Element .' 363
ALPHABETICAL
INDEX
SUBJECT
PAR.
SUBJECT
PAR.
Ignition Cable Test C-l9 Ignition
Coil
C-20, H-19, H-31
Ignition Switch H-89 Ignition System H-3
Ignition
Timing
C-14, H-18, H-30 Ignition Wires C-18
Intake Manifold '." Dl-7, Dl-101
Instrument, Electrical H-122
L
License Plate Light H-l36
Lighting
System H-l25
Light
Switch, Main . H-l 26
Lubrication
B-l
Lubrication,
Body B-65
Lubrication
Maintenance Schedule B-8
Lubrication
of Optional Equipment B-69
Lubrication,
Off Highway B-79
Lubrication,
Special. B-2
M
Main
Bearings D-43, D-82, Dl-32, Dl-42, Dl-73
Main
Light Switch. H-l26
Maintenance, Clutch 1-2 Maintenance, Exhaust System.,
-
F-4
Manifold, Exhaust -F-6 Manifold, Intake D-7, Dl-101
Manifold Vacuum Check. .C-24 Master Cylinder, Brake B-40, P-2, P-20
Miscellaneous Data U-16 Mountings, Engine • • •
-
D-3, Dl-3
Muffler. F-9
O
Oil
Filter B-10, B-ll,
D-lll,
Dl-13, Dl-93
Oil
Pan D-19, D-66, D-97, Dl-29, Dl-51, Dl-77
Oil
Pump. D-14, D-65, D-93, Dl-19, Dl-50, Dl-87
P
Paint and
Trim
Plate • • A-7
Parking
Brake Adjustment P-ll
Parking
Lights H-133
Pilot Bushing, Crankshaft D-70, 1-8
Pintle Hook U-7
Pistons D-20, D-95, Dl-31, Dl-48, Dl-75 Piston Rings. • • •
•
D-37, Dl-47 Positive Crankcase Vent. B-13, C-6, D-110
Powr-Lok
Differential B-72, N-20
Primary
Circuit,
Electrical H-4 Propeller Shaft U-Joints .B-58, L-2, L-3 Propeller Shaft Specifications <:' L-7
R
Radiator
B-28, B-29, G-5
Radiator
Hoses. G-7
Radiator
Pressure Cap G-4
Rear
Axle. B-50, B-51, B-52, N-9
Rear
Axle Reassembly • N-l
7
Rear
Axle Disassembly N-l
2
Rear
Axle Pinion Adjustment N-l6
Rear
Axle Shaft N-2, N-3
Rear
Bearing Seal, Crankshaft D-63, D-85, Dl-62
Rear
Wheel Bearings B-56, B-57, N-4, Q-3
Regulator Test, Voltage H-47, H-71
Rocker
Arm Cover.. . Dl-65
Rocker
Arms D-16, D-74, D-99, Dl-60 Rotor, Alternator H-76, H-79
S
Seats
• T-8 Secondary
Circuit,
Electrical H-5
Shock Absorbers B-48, S-7
Solenoid Switch. H-l21 Special Lubricants B-2
Spark
Plugs C-4, H-33
Special Tools • U-ll
Speedometer
Cable B-60 Springs B-77, S-4, S-5
Spring
Bushings S-2
Spring
Pivot Bolts S-3
Spring
Shackles S^2
Spring
Specifications S-8 372 Starting Motor B-18, H-92, H-108
Starting Motor Bearings B-75
Starting Motor Bendix Drive H-105, H-106
Starting System H-7, H-88
Starting System Maintenance H-93 Stator, Alternator H-84
Steering • • •
•
O-l
Steering Arm P-10
Steering Column Adjustments 0-4
Steering Column and Wheel Service O-20 Steering Gear. . B-27, 0-22
Steering Gear Adjustment 0-5
Steering Gear Function 0-2
Steering Knuckle. B-27, M-8 Steering Linkage 0-14
Stop
Light Switch H-128
Switch, Heater U-10 Switch, Ignition H-89
Switch, Wiper Motor H-142
T
Tail
Light . H-134
Tail
Pipe F-10 Temperature Sending Unit G-10
Thermostat G-9
Timing
Chain Dl-22, Dl-66, Dl-84
Timing
Chain Cover Dl-20, Dl-67, Dl-86
Timing
Gears D-22, D-54, Dl-22, Dl-66, Dl-84
Timing,
Ignition. C-14, H-18, H-30
Tire
Service . •
•
Q-l
1
Toe-in Adjust 0-7, 0-8 Tools, Special. . .
........
U-ll Torque Specifications, Chassis U-14
Torque Specifications, Engine .U-13
Top,
Canvas. T-5
Trac-Lok
Differential N-24
Transfer
Case B-36, K-1
Transfer
Case Reassembly K-6
Transfer
Case Disassembly K-3
Transfer
Case Linkage - K-8
Transfer
Case Removal K-2 Transmission and Transfer Case. B-30, J-7 Transmission —
3-Speed
B-37, B-38, J-l
Transmission —
4-Speed
... J-20
Transmission Brake P-4 Transmission Brake Adjustment P-l
2
Transmission,
Cane Shift .J-8 thru J-19
Transmission,
Remote Shift J-4
Transmission Remote Shift Adjustment J-3
Transmission Specifications
-
J-27
Tune-Up
Sequence
C-2
Tune-Up
Specifications C-30
U
U-Joint, Front Axle . . B-54, B-55, M-7
U-Joint, Propeller Shaft B-58, L-l
Vacuum
C-24 Valves D-21, D-56, D-90, Dl-56, Dl-63
Valve
Adjustment D-107
Valve
Lifter Dl-57, Dl-81
Valve
Seats
D-59
Valve
Springs .D-56, D-90, Dl-63
Valve
Tappets C-8, D-29, D-62, D-80
Valve
Timing D-109
Vehicle Description A-2
Vehicle Identification A-3
Vehicle Serial Number. A-5
Vibration
Damper D-l2, D-96, Dl-17, Dl-70 Voltage Regulator. H-41, H-71
W
Water Pump G-ll thru G-15
Water Pump Bearings B-74
Wheels Q-l
Wheel Balancing Q-2 Wheel Bearing Adjustment Q-5, Q-6, Q-7
Wheel Brake Service P-6 Wheel Bearing Service Q-3
Wheel Cylinder, Brake P-21 Windshield T-3 Windshield Wiper Motor . .H-142
SM-1046
PRINTED
IN U.S.A.
110-CH6M