762-1. Electric vehicle system
Owners Manual_USA_M42C01_enThe illustration is an example fo
r explanation and may differ from the actual
item.
Warning label
High voltage cables (orange)
ESU: Electricity Supply Unit (built in onboard traction battery
charger/DC-DC converter)
Service plug
AC charging inlet
Electric Vehicle system precautions
Be careful of the high voltage components (nominal voltage
at 355.2 V), such as the traction battery, electricity supply
unit, orange colored high voltage cables, and electric motor,
as well as high temperature components such as the cooling
radiator, which are provided on the battery electric vehicle.
For the high voltage components, warning labels are pro-
vided on them. Read them when they need to be handled.
System components
772-1. Electric vehicle system
Owners Manual_USA_M42C01_en
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Electric Vehicle system
DC charging inlet
Traction battery
Electric motor (traction motor)/Inverter (front/rear
*)
Air conditioning compressor
*: AWD models only
■Electromagnetic waves
●High-voltage parts and cables on
the battery electric vehicles incor-
porate electro-magnetic shield-
ing, and the refore emit
approximately the same amount
of electromagnetic waves as con-
ventional gasoli ne-powered vehi-
cles or home electronic
appliances.
●Your vehicle may cause sound
interference in so me third party-
produced radio parts.
■Traction battery (Lithium-ion
battery)
The traction batte ry has a limited
service life.
The traction battery capacity (the
ability to store ene rgy) reduces with
time and use in the same way as
other rechargeable batteries. The
extent at which capacity reduces
changes drastically depending on
the environment (outside tempera-
ture, etc.) and us age conditions,
such as how the vehicle is driven
and how the traction battery is
charged.
This is a natural characteristic of
lithium-ion batteries, and is not a
malfunction. Also, even though the
driving range decreases when the
traction battery capacity reduces,
vehicle performance does not sig-
nificantly become worse. In order to
reduce the possibility of the capacity
reducing, follow the directions listed
on P.103, “Capacity reduction of the
traction battery”.
■Starting the EV system in an
extremely cold environment
When the traction battery is
extremely cold (below approxi-
mately -22°F [-30°C]) due to the
temperature outside of the vehicle, it
may not be possible to start the EV
system. In this case, try to start the
EV system again after the tempera-
ture of the traction battery increases
due to the outside temperature
increasing, etc.
WARNING
■High-voltage precautions
The vehicle has high voltage DC
and AC systems as well as a 12-
volt system.
DC and AC high voltage systems
are very dangerous and can
cause severe burns and electric
shock that may result in death or
serious injury.
●Never touch, disassemble,
remove, or replace the high volt-
age parts, cables (orange) or
their connectors.
●The EV system will become hot
after starting as the system
uses high voltage. Be careful of
both the high voltage and the
high temperature, and always
obey the warning labels
attached to the vehicle.
782-1. Electric vehicle system
Owners Manual_USA_M42C01_en
WARNING
●Never try to open the service
plug access hole located under
the floor. The service plug is
used only when the vehicle is
being serviced and is subject to
high voltage.
■Road accident cautions
Observe the following precautions
to reduce the risk of death or seri-
ous injury:
●Stop the vehicle i n a safe place
to prevent subsequent acci-
dents. While depressing the
brake pedal, apply the parking
brake and shift the shift position
to P to stop the EV system.
Then, slowly release the brake
pedal.
●Do not touch the high voltage
parts, cables (orange) and con-
nectors.
●If electric wires are exposed
inside or outside your vehicle,
an electric shock may occur.
Never touch exposed electric
wires.
●Do not touch the traction battery
if liquid is leaking from or
adhered to it. If electrolyte
(Organic Carbonate-based
electrolyte) from the traction
battery comes into contact with
the eyes or skin, it could cause
blindness or skin wounds. In the
unlikely event that it comes into
contact with the eyes or skin,
wash it off immediately with a
large amount of water, and seek
immediate medical attention.
●If electrolyte is leaking from the
traction battery, do not
approach the vehicle.
Even in the unlikely event that
the traction battery has been
damaged, the internal construc-
tion of the batter y will prevent a
large amount of electrolyte from
leaking out. However, if electro-
lyte leaks, vapors will be emit-
ted. These vapors are an irritant
to skin and eyes and could
cause acute poisoning if
inhaled.
●Do not bring burning or high-
temperature items close to the
electrolyte. The electrolyte may
ignite and cause a fire.
●If a fire occurs in the battery
electric vehicle, leave the vehi-
cle as soon as possible. Never
use a fire extinguisher that is
not meant for electrical fires.
Using even a small amount of
water may be dangerous.
792-1. Electric vehicle system
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Electric Vehicle system
WARNING
●If your vehicle needs to be
towed, be sure to transport the
vehicle with the front wheels
(2WD models) or four wheels
(AWD models) raised. If the
vehicle is towed with the wheels
which are connected to the
electric motor (traction motor)
contacting the ground, electric-
ity generated by the operation of
the motor may cause a fire to
occur depending on the nature
of the damage or malfunction.
( P.507)
●Carefully inspect the ground
under the vehicle. If leaked liq-
uid (other than water from the
air conditioning) is found on the
ground, the traction battery may
have been damaged. Leave the
vehicle as soon as possible.
In addition, contact your Toyota
dealer with regard to the leak-
age found on the ground.
Even in the event of a minor
accident, the traction battery
and surrounding parts may be
damaged. In case of an acci-
dent, have the traction battery
inspected at a Toyota dealer.
■Traction battery
●Your vehicle contains a sealed
lithium-ion battery.
●Never resell, hand over or mod-
ify the traction battery. To pre-
vent accidents, traction
batteries that have been
removed from a disposed vehi-
cle are collected through your
Toyota dealer. Do not dispose of
the battery yourself. Unless the
battery is properly collected, the
following may occur, resulting in
death or serious injury:
• Do not illegally dispose of or
dump the traction battery, and it
is hazardous to the environment
or someone may touch a high
voltage part, resulting in an
electric shock.
• The traction battery is intended to be used exclusively with your
battery electric vehicle. If the
traction battery is used outside
of your vehicle or modified in
any way, accidents such as
electric shock, heat generation,
smoke generation, an explo-
sion and electrolyte leakage
may occur. When reselling or
handing over your vehicle, the
possibility of an accident is
extremely high because the per-
son receiving the vehicle may
not be aware of the dangers
from these modifications.
●If your vehicle is disposed of
without the traction battery hav-
ing been removed, there is a
danger of serious electric shock
if high voltage parts, cables and
their connectors are touched. In
the event that your vehicle must
be disposed of, the traction bat-
tery must be disposed of by
your Toyota dealer or a qualified
service shop. If the traction bat-
tery is not disposed of properly,
it may cause electric shock that
can result in dea th or serious
injury.
●For information about traction
battery collection locations, con-
tact information, or the recycling
process, contact your Toyota
dealer.
802-1. Electric vehicle system
Owners Manual_USA_M42C01_en
When a certain level of impact is
detected by the impact sensors,
the emergency shut off system turns off the EV system and
blocks the high voltage current.
If the emergency shut off system
activates, your vehicle will not
restart. To restart the EV sys-
tem, contact your Toyota dealer.
A message is automatically dis-
played when a malfunction
occurs in the EV system or an
improper operation is attempted.
If a warning message is shown
on the multi-information display,
read the message and follow the
instructions. (
P.140, 522)
■If a warning light comes on, a
warning message is displayed,
or the 12-volt battery is discon-
nected
The EV system may not start.
In that case, try to start the system
again. If the “READY” indicator does
not come on, contact your Toyota
dealer.
■When the traction battery is
completely discharged
When the EV system cannot be
started due to the traction battery
being completely discharged, restart
the system after AC charging or DC
charging. When charging, it is rec-
WARNING
■Caution while driving
●Pay special attention to the area
around the vehicle. Because
there is no engine noise, pedes-
trians, people riding bicycles or
other people and vehicles in the
area may not be aware of the
vehicle starting off or approach-
ing them, so take extra care
while driving. Therefore, take
extra care while driving even if
the Acoustic Vehicle Alerting
System is active.
●If the vehicle under floor area
receives strong shock or impact
while driving, stop the vehicle in
a safe place and check around
the bottom of the vehicle. If
there is damage to the traction
battery or liquid leakage, it may
lead to a vehicle fire, etc. Do not
touch the vehicle and immedi-
ately contact your Toyota dealer.
Even if no damage can be seen
under the floor, the traction bat-
tery may be damaged. If the
vehicle received an impact
under the floor, have the traction
battery inspected at a Toyota
dealer.
■Modifications
Do not make modifications that
lower the height of the vehicle.
The traction battery in the under
floor area may come into contact
with the ground when the height
of vehicle is lowered. If the trac-
tion battery is damaged, a vehicle
fire may occur, possibly resulting
in death or serious injury.
Emergency shut off sys-
tem
Warning message
812-1. Electric vehicle system
Owners Manual_USA_M42C01_en
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Electric Vehicle system
ommended to charge the traction
battery until the tr action battery
charge warning light turns off in
order to ensure sufficient driving dis-
tance.
Shift the shift position to D when
stopped at a traffic light, or driv-
ing in heavy traffic, etc. Shift the
shift position to P when parking.
When shifting the shift position
to N while driving, there is no
positive effect on electricity con-
sumption. In the N, the traction
Batter y Electric Vehi-
cle driving tips
Unlike the conventional
vehicles, the electricity con-
sumption efficiency of bat-
tery electric vehicles will
decline if they continue
driving on highways (or
freeways) or at high aver-
age speeds, causing the
possible driving distance to
reduce. Therefore, if the
remaining charge of the
traction battery is low, avoid
relying on the displayed
possible driving distance
too much as well as driving
on highways (or freeways).
Driving the vehicle at mod-
erate speeds, the traction
battery’s electricity con-
sumption can be controlled.
The following driving tips
will contribute to reduction
in the battery consumption
and increase in the driving
range.
Shift position operation
872-2. Charging
Owners Manual_USA_M42C01_en
2
Electric Vehicle system
*1: The indicator is dimmed when the charging is done
*2: Flashes for a certain period of time, and then turns off.
Illumina-
tion/flashi ng pat- tern
Vehicle condition
Illumi-
nated
Charging is in prog-
ress
*1
Battery heater ( P.99)
is operating
Flashes
nor-
mally
*2
When charging sched-
ule is registered
( P.118) and AC
charging cable is con-
nected to vehicle
Flashes
rapidly
*2
When charging cannot
be carried out due to
malfunction in a power
source or the vehicle,
etc. ( P.135)
AC charging cable
The function, correct oper-
ating procedure, etc., of the
AC charging cable are
explained.
WARNING
■When using the AC charging
cable and CCID (Charging
Circuit Interrupting Device)
Observe the following precau-
tions.
Failure to do so may cause an
unexpected accident, resulting in
death or serious injury.
●Do not attempt to disassemble
or repair the AC charging cable,
charging connector, plug or
CCID (Charging Circuit Inter-
rupting Device). If a problem
arises with the AC charging
cable or the CCID (Charging
Circuit Interruptin g Device), stop
charging immediately and con-
tact your Toyota dealer.
●Do not subject the AC charging
cable, charging connector, plug
or CCID (Charging Circuit Inter-
rupting Device) to strong force
or impact.
●Do not apply excessive force to
the AC charging cable by force-
fully folding, twisting, pulling or
dragging the AC charging cable.
●Do not damage the AC charging
cable with sharp objects.
●Do not fold the charging con-
nector or plug or insert foreign
objects into them.
●Do not put the charging connec-
tor and plug into water.
882-2. Charging
Owners Manual_USA_M42C01_en
WARNING
●Do not bring the AC charging
cable to a high-temperature
item such as a heating device.
●Do not apply a load to the AC
charging cable and plug-cord
(such as wrapping the AC
charging cable around the CCID
(Charging Circuit Interrupting
Device) and the charging con-
nector).
●Do not use or leave the AC
charging cable in situations
where a load is applied to the
outlet and the plug (such as
when the CCID (Charging Cir-
cuit Interrupting Device) is
hanging in the air without con-
tacting the ground).
NOTICE
■Precautions when handling
AC charging cable
Make sure to observe the follow-
ing precautions. Failure to
observe these precautions may
result in damage to the AC
charging cable and AC charging
inlet.
●Insert the charging connector
straight into the AC charging
inlet.
●After inserting the charging con-
nector, do not apply excessive
force to or twist the connector.
Also, do not lean on the connec-
tor or hang any objects from it.
●Do not step on or trip over the
AC charging cable.
●Before removing the charging
connector, make sure that it is
unlocked. ( P. 9 3 )
●After removing the AC charging
cable, promptly return it to its
proper location.
●After removing the charging
connector, securely install the
AC charging inlet cap.
■When using the AC charging
cable and related parts
P. 1 0 5
■Precautions for low tempera-
tures
In low temperatures, the AC
charging cable and plug-cord may
become hard. Therefore, make
sure to not apply excessive force
when they are hard. If excessive
force is applied to the hardened
AC charging cable and plug-cord,
they may be damaged.