7
SAFETY TIPS ........................................................ 321 Transporting Passengers .............................. 321Transporting Pets ......................................... 322
Connected Vehicles....................................... 322
Safety Checks You Should Make Inside The
Vehicle ........................................................... 322Periodic Safety Checks You Should Make
Outside The Vehicle ...................................... 323Exhaust Gas ................................................... 324Carbon Monoxide Warnings ......................... 324
IN CASE OF EMERGENCY
HAZARD WARNING FLASHERS ........................ 325
ASSIST AND SOS SYSTEM — IF EQUIPPED ...... 326
JACKING AND TIRE CHANGING.......................... 329 4500/5500 Models ...................................... 329Preparations For Jacking .............................. 329Jacking Instructions 4500 And
5500 Series ................................................... 330To Stow The Flat Or Spare — If Equipped ... 332
Hub Caps/Wheel Covers —If Equipped ........ 332
JUMP STARTING .................................................. 333
Preparations For Jump Start......................... 333Jump Starting Procedure .............................. 334
IF YOUR ENGINE OVERHEATS ........................... 335
GEAR SELECTOR OVERRIDE .............................. 336 6–Speed Transmission — If Equipped ........ 336 MANUAL PARK RELEASE ................................... 337
8–Speed Transmission — If Equipped ......... 337
FREEING A STUCK VEHICLE .............................. 338
TOWING A DISABLED VEHICLE ......................... 339
Two-Wheel Drive Models .............................. 340Four-Wheel Drive Models ............................. 340
Emergency Tow Hooks — If Equipped .......... 341
ENHANCED ACCIDENT RESPONSE SYSTEM
(EARS) .................................................................. 341
EVENT DATA RECORDER (EDR) ........................ 341
SERVICING AND MAINTENANCE
SCHEDULED SERVICING ................................... 342
Maintenance Plan — Gasoline Engine ......... 344Maintenance Plan — Diesel Engine ............ 346
ENGINE COMPARTMENT .................................... 350
6.4L Gasoline Engine ................................... 3506.7L Diesel Engine ........................................ 351Checking Oil Level ......................................... 352
Adding Washer Fluid .................................... 352
Maintenance-Free Battery ............................ 352
Pressure Washing ......................................... 353 VEHICLE MAINTENANCE .................................... 353
Engine Oil ...................................................... 353
Engine Oil Filter ............................................. 354Engine Air Cleaner Filter .............................. 355
Air Conditioner Maintenance ....................... 357
Accessory Drive Belt Inspection ................... 359Draining Fuel/Water Separator Filter .......... 360
Engine Mounted Fuel Filter Replacement ... 361Underbody Mounted Fuel Filter
Replacement ................................................. 362
Priming If The Engine Has Run Out Of Fuel ...363
Intervention Regeneration Strategy —
Message Process Flow ................................ 364Diesel Exhaust Fluid (DEF) ........................... 364
Body Lubrication ........................................... 364
Windshield Wiper Blades.............................. 365
Exhaust System ............................................ 367
Cooling System ............................................. 368Charge Air Cooler — Inter-Cooler ................. 370
Brake System ............................................... 371Automatic Transmission ............................... 372
Rear Axle And 4x4 Front Driving Axle
Fluid Level ..................................................... 374
Transfer Case ............................................... 374Noise Control System Required
Maintenance & Warranty ............................ 374
Fuses.............................................................. 377
Bulb Replacement ........................................ 384
23_DPF_OM_EN_USC_t.book Page 7
342
SERVICING AND MAINTENANCE
SCHEDULED SERVICING
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it
is time to change your engine oil by displaying the
words “Oil Change Due” in your instrument cluster
display. The engine oil change indicator system is
duty cycle based, which means the engine oil
change interval may fluctuate depending on your
personal driving style. Failure to change the engine
oil per the maintenance schedule can result in
internal engine damage.
An authorized dealer will reset the oil change
indicator message after completing the scheduled
oil change. If a scheduled oil change is performed
by someone other than an authorized dealer, the
message can be reset by referring to the steps
described under instrument cluster display
Úpage 89. For Gasoline Engines, under no circumstances
should oil change intervals exceed 8,000 miles
(13,000 km), 12 months or 350 hours of engine
run time, whichever comes first. The 350 hours of
engine run or idle time is generally only a concern
for fleet customers.
For Diesel Engines, under no circumstances
should oil change intervals exceed 15,000 miles
(24,000 km) or 12 months, whichever comes first
or sooner if prompted by the oil change indicator
system.
NOTE:
It is recommended that every 3,000 miles
(4,800 km), check the engine oil level at least
30 minutes after a fully warmed engine is shut
off. Checking the oil level while the vehicle is on
level ground will improve the accuracy of the oil
level reading. Add oil only when the level is at or
below the ADD or MIN mark.
Severe service (high ambient temperature,
short trips, heavy loading, trailer towing,
off-road, or law enforcement use) may reduce
oil change intervals.
For Diesel Engines, configured with optional B20
capability are operated with greater than 5% levels
of biodiesel, the oil change interval must not
exceed 12,500 miles (20,000 km) or 400 hours,
whichever comes first under any circumstances.
See the Fuel Requirements section for more
information regarding operation with biodiesel
blend (B6-B20) fuel meeting ASTM specification
D-7467.
Perform Service Indicator — Diesel Engine
Your vehicle will require emissions maintenance at
a set interval. To help remind you when this
maintenance is due, the instrument cluster will
display “Perform Service”. When the “Perform
Service” message is displayed on the instrument
cluster it is necessary to have the emissions
maintenance performed. Emissions maintenance
may include replacing the Closed Crankcase
Ventilation (CCV) filter element. The procedure for
clearing and resetting the “Perform Service”
indicator message is located in the appropriate
Service Information.
CAUTION!
Failure to perform the required maintenance
items may result in damage to the vehicle.
23_DPF_OM_EN_USC_t.book Page 342
352SERVICING AND MAINTENANCE
(Continued)
CHECKING OIL LEVEL
To ensure proper engine lubrication, the engine oil
must be maintained at the correct level. Check the
oil level at regular intervals, such as every fuel
stop. The best time to check the engine oil level is
about five minutes after a fully warmed up engine
is shut off.
Checking the oil while the vehicle is on level ground
will improve the accuracy of the oil level readings.
There are four possible dipstick types:
Crosshatched zone.
Crosshatched zone marked SAFE.
Crosshatched zone marked with MIN at the low
end of the range and MAX at the high end of the
range.
Crosshatched zone marked with dimples at the
MIN and the MAX ends of the range.
NOTE:Always maintain the oil level within the crosshatch
markings on the dipstick.
Adding 1 qt (1 L) of oil when the reading is at the
low end of the dipstick range will raise the oil level
to the high end of the range marking.
ADDING WASHER FLUID
The fluid reservoir is located under the hood and
the fluid level should be checked at regular
intervals. Fill the reservoir with windshield washer
solvent only (not radiator antifreeze). When
refilling the washer fluid reservoir, take some
washer fluid and apply it to a cloth or towel and
wipe the wiper blades clean. This will help blade
performance.
To prevent freeze-up of your windshield washer
system in cold weather, select a solution or mixture
that meets or exceeds the temperature range of
your climate. This rating information can be found
on most washer fluid containers.After the engine has warmed up, operate the
defroster for a few minutes to reduce the
possibility of smearing or freezing the fluid on the
cold windshield. Windshield washer solution used
with water as directed on the container, aids
cleaning action, reduces the freezing point to avoid
line clogging, and is not harmful to paint or trim.MAINTENANCE-FREE BATTERY
Your vehicle is equipped with a maintenance-free
battery. You will never have to add water, and
periodic maintenance is not required.
NOTE:Replacement batteries should both be of equal
capacity to prevent damage to the vehicle's
charging system.
CAUTION!
Overfilling or underfilling the crankcase will
cause oil aeration or loss of oil pressure. This
could damage your engine.
WARNING!
Commercially available windshield washer
solvents are flammable. They could ignite and
burn you. Care must be exercised when filling or
working around the washer solution.
WARNING!
Battery fluid is a corrosive acid solution and
can burn or even blind you. Do not allow
battery fluid to contact your eyes, skin, or
clothing. Do not lean over a battery when
attaching clamps. If acid splashes in eyes or
on skin, flush the area immediately with large
amounts of water Ú
page 334.
23_DPF_OM_EN_USC_t.book Page 352
372SERVICING AND MAINTENANCE
AUTOMATIC TRANSMISSION
Special Additives
The manufacturer strongly recommends against
using any special additives in the transmission.
Automatic Transmission Fluid (ATF) is an
engineered product and its performance may be
impaired by supplemental additives. Therefore, do
not add any fluid additives to the transmission. The
only exception to this policy is the use of special
dyes for diagnosing fluid leaks in 6-speed
transmissions. Avoid using transmission sealers as
they may adversely affect seals.
Fluid Level Check — 8-Speed Transmission
The fluid level is preset at the factory and does not
require adjustment under normal operating
conditions. Routine fluid level checks are not
required, therefore the transmission has no
dipstick. An authorized dealer can check your
transmission fluid level using special service tools. If you notice fluid leakage or transmission
malfunction, visit an authorized dealer
immediately to have the transmission fluid level
checked. Operating the vehicle with an improper
fluid level can cause severe transmission damage.
Fluid Level Check — 6-Speed Transmission
It is best to check the fluid level when the
transmission is at normal operating temperature
(158-176°F / 70-80°C). This normally occurs
after at least 15 miles (25 km) of driving. At normal
operating temperature the fluid cannot be held
comfortably between the fingertips. You can read
the transmission sump temperature in the
instrument cluster screen Ú page 89.
Use the following procedure to check the
transmission fluid level properly:
1. Monitor the transmission temperature using the instrument cluster display, and operate
the vehicle as required to reach the normal
operating temperature. If the transmission is
not functioning properly, or the vehicle cannot be driven, see the following Note and Caution
about checking the fluid level at colder
temperatures.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60 seconds, and leave the engine
running for the rest of this procedure.
4. Fully apply the parking brake, and press the brake pedal.
5. Place the gear selector momentarily into each gear position (allowing time for the
transmission to fully engage in each position),
ending with the transmission in PARK.
6. Remove the dipstick, wipe it clean and reinsert it until seated.
7. Remove the dipstick again and note the fluid level on both sides. The fluid level reading is
only valid if there is a solid coating of oil on
both sides of the dipstick. Note that the holes
in the dipstick will be full of fluid if the actual
level is at or above the hole. The fluid level
should be between the “HOT” (upper)
reference holes on the dipstick at normal
operating temperature. If the fluid level is low,
add fluid through the dipstick tube to bring it to
the proper level. Do not overfill. Use ONLY the
specified fluid Ú page 421. After adding any
quantity of oil through the dipstick tube, wait a
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage your
transmission components. Such damage is not
covered by the New Vehicle Limited Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An authorized
dealer has the proper tools to adjust the fluid
level accurately.
23_DPF_OM_EN_USC_t.book Page 372
SERVICING AND MAINTENANCE373
minimum of two minutes for the oil to fully
drain into the transmission before rechecking
the fluid level.
NOTE:If it is necessary to check the transmission below
the operating temperature, the fluid level should
be between the two “COLD” (lower) holes on the
dipstick with the fluid at 60-70°F / 16-21°C. Only
use the COLD region of the dipstick as a rough
reference when setting the fluid level after a trans -
mission service or fluid change. Re-check the fluid
level, and adjust as required, once the trans -
mission reaches normal operating temperature.
8. Reinsert the dipstick. Check for leaks. Release the parking brake.
NOTE:If it is necessary to check the transmission below
the operating temperature, the fluid level should
be between the two COLD (lower) holes on the
dipstick with the fluid at 68-86°F / 20-30°C. Only
use the COLD region of the dipstick as a rough
reference when setting the fluid level after a trans -
mission service or fluid change. Re-check the fluid
level, and adjust as required, once the trans -
mission reaches normal operating temperature.
Fluid And Filter Changes — 8-Speed
Transmission
Under normal operating conditions, the fluid
installed at the factory will provide satisfactory
lubrication for the life of the vehicle.
Routine fluid and filter changes are not required.
However, change the fluid and filter if the fluid
becomes contaminated (with water, etc.), or if the
transmission is disassembled for any reason.
Fluid And Filter Changes — 6-Speed
Transmission
For the proper maintenance intervals Úpage 344.
In addition, change the fluid and filters if the fluid
becomes contaminated (with water, etc.), or if the
transmission is disassembled for any reason.
Selection Of Lubricant
It is important to use the proper transmission fluid
to ensure optimum transmission performance and
life. Use only the manufacturer’s specified
transmission fluid Ú page 421. It is important to
maintain the transmission fluid at the correct level
using the recommended fluid. No chemical flushes
should be used in any transmission; only the
approved lubricant should be used.
CAUTION!
If the fluid temperature is below 50°F (10°C) it
may not register on the dipstick. Do not add fluid
until the temperature is elevated enough to
produce an accurate reading. Run the engine at
idle, in PARK, to warm the fluid.
CAUTION!
If the fluid temperature is below 50°F (10°C) it
may not register on the dipstick. Do not add fluid
until the temperature is elevated enough to
produce an accurate reading. Run the engine at
idle, in PARK, to warm the fluid.
CAUTION!
Using a transmission fluid other than the
manufacturer’s recommended fluid may cause
deterioration in transmission shift quality and/or
torque converter shudder, and (for 6-speed
transmissions) will require more frequent fluid
and filter changes Ú page 421.
8
23_DPF_OM_EN_USC_t.book Page 373
374SERVICING AND MAINTENANCE
REAR AXLE AND 4X4 FRONT DRIVING
A
XLE FLUID LEVEL
For normal service, periodic fluid level checks are
not required. When the vehicle is serviced for other
reasons the exterior surfaces of the axle assembly
should be inspected. If gear oil leakage is
suspected, inspect the fluid level with the vehicle
in a level position.
When checking the fluid level, the vehicle should
be in a level position. The fluid level at room
temperature should be as follows:
3500 Front Axle: ¼ inch ± ¼ inch (6.4 mm ±
6.4 mm) below the bottom of the fill hole.
3500 Rear Axle: ¼ inch ± ¼ inch (6.4 mm ±
6.4 mm) below the bottom of the fill hole.
4500/5500 Front Axle: ¼ inch +/- ¼ inch
(6.4 mm ± 6.4 mm) below the bottom of the fill
hole.
4500/5500 Rear Axle: 1/8 inch +/- 1/8 inch (3.2 mm +/- 3.2 mm) below the bottom of the fill
hole.
Drain And Refill
On 4500/5500 vehicles, remove the lower bolt to
drain the axle fluid.
4500/5500 Rear Axle Plugs
For the proper maintenance intervals Úpage 344.
Lubricant Selection
For further information Ú page 421.
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differ -
ential components. Operation of the vehicle in
water, as may be encountered in some off-highway
types of service, will require draining and refilling
the axle to avoid damage.
Limited-Slip Differentials DO REQUIRE limited slip
oil additive (friction modifiers).
NOTE:Slight noise and mild shuddering may be evident
while turning a vehicle with limited slip differential
on concrete or dry pavement. These conditions
should be considered normal operation of the
limited slip differential.
TRANSFER CASE
Fluid Level Check
This fluid level can be checked by removing the
filler plug. The fluid level should be to the bottom
edge of the filler plug hole with the vehicle in a level
position.
Drain And Refill
For the proper maintenance intervals Úpage 344.
Selection Of Lubricant
Use only the manufacturer's recommended fluid
Úpage 421.
NOISE CONTROL SYSTEM REQUIRED
M
AINTENANCE & WARRANTY
All vehicles built over 10,000 lb (4,535 kg) Gross
Vehicle Weight Rating and manufactured for sale
and use in the United States are required to
comply with the Federal Government's Exterior
Noise Regulations. These vehicles can be
identified by the Noise Emission Control Label
located in the operator's compartment.
1 — 4500/5500 Rear Axle Fluid Fill Plug
2 — 4500/5500 Rear Axle Fluid Drain Plug
23_DPF_OM_EN_USC_t.book Page 374
SERVICING AND MAINTENANCE409
INTERIORS
SEATS AND FABRIC PARTS
Use Mopar® Total Clean to clean fabric upholstery
and carpeting.
Stain Repel Fabric Cleaning Procedure —
If Equipped
Stain Repel seats may be cleaned in the following
manner:
Remove as much of the stain as possible by
blotting with a clean, dry towel.
Blot any remaining stain with a clean, damp
towel.
For tough stains, apply Mopar® Total Clean, or
a mild soap solution to a clean, damp cloth and
remove stain. Use a fresh, damp towel to
remove soap residue.
For grease stains, apply Mopar® Multi-Purpose
Cleaner to a clean, damp cloth and remove
stain. Use a fresh, damp towel to remove soap
residue.
Do not use any harsh solvents or any other form
of protectants on Stain Repel products.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the
fabric.
If the belts need cleaning, use a mild soap solution
or lukewarm water. Do not remove the belts from
the vehicle to wash them. Dry with a soft cloth.
Sun damage can also weaken the fabric. Replace
the belts if they appear frayed or worn or if the
buckles do not work properly.
NOTE:If the belts retract slowly, inspect the upper turning
loop for soiling. If soiling is present, clean with a
wet soft cloth until all residue is removed.
PLASTIC AND COATED PARTS
Use Mopar® Total Clean to clean vinyl upholstery.
WARNING!
Do not use volatile solvents for cleaning
purposes. Many are potentially flammable, and
if used in closed areas they may cause
respiratory harm.
WARNING!
A frayed or torn seat belt could rip apart in a
collision and leave you with no protection.
Inspect the seat belt system periodically,
checking for cuts, frays, or loose parts.
Damaged parts must be replaced immediately.
Do not disassemble or modify the seat belt
system. If your vehicle is involved in a collision,
or if you have questions regarding seat belt or
retractor conditions, take your vehicle to an
authorized FCA dealer or authorized FCA
Certified Collision Care Program facility for
inspection.
CAUTION!
Direct contact of air fresheners, insect repel -
lents, suntan lotions, or hand sanitizers to the
plastic, painted, or decorated surfaces of the
interior may cause permanent damage. Wipe
away immediately.
Damage caused by these type of products
may not be covered by your New Vehicle
Limited Warranty.
8
23_DPF_OM_EN_USC_t.book Page 409
429
B
Back Up Camera
............................................ 166Back-Up......................................................... 166Battery................................................. 104, 352Blanket...................................................... 123Charging System Light............................... 104Keyless Key Fob Replacement.................... 16Battery Saver Feature...................................... 55Belts, Seat..................................................... 322Blind Spot Assist Cameras............................. 277Bluetooth Connecting To A Particular Mobile PhoneOr Audio Device After Pairing
................238Body Builders Guide........................................ 10Body Mechanism Lubrication........................ 364B-Pillar Location............................................. 394Brake Assist System...................................... 271Brake Control System.................................... 271Brake Fluid.......................................... 371, 421Brake System...................................... 371, 411Fluid Check............................................... 371Master Cylinder......................................... 371Parking...................................................... 128Warning Light............................................ 103Brake/Transmission Interlock....................... 131Bulb Replacement......................................... 384Bulbs, Light.......................................... 324, 384
C
Cab Top Clearance Lights............................. 388Camera......................................................... 166Camera, AUX........................................ 173, 176Camera, Rear....................................... 166, 168Camera, Trailer Surround View..................... 173Capacities, Antifreeze (Engine Coolant)........ 418Capacities, Fluid........................................... 418Caps, FillerOil (Engine)............................................... 350Power Steering......................................... 148Radiator (Coolant Pressure)..................... 369Car Washes................................................... 408Carbon Monoxide Warning............................ 324Cargo Light....................................................... 54CD................................................................. 232Cellular Phone.............................................. 263Center High Mounted Stop Light................... 388Center Seat Storage Compartment.................. 66Changing A Flat Tire...................................... 329Charge Air Cooler.......................................... 370Chart, Tire Sizing........................................... 390Check Engine Light
(Malfunction Indicator Light)......................... 112Checking Your Vehicle For Safety................. 321Checks, Safety.............................................. 321Child Restraint.............................................. 305
Child RestraintsBooster Seats........................................... 308Child Seat Installation...................... 315, 317How To Stow An unused ALR Seat Belt..... 313Infant And Child Restraints....................... 307Locating The LATCH Anchorages.............. 312Lower Anchors And Tethers For Children.. 310Older Children And Child Restraints.......... 308Seating Positions...................................... 309Clean Air Gasoline......................................... 413CleaningWheels...................................................... 403Climate Control................................................58Automatic....................................................59Manual........................................................62Cold Weather Operation................................ 117Compact Spare Tire...................................... 401Connected Services...................................... 244Connected Services FAQ............................... 258Connected Services Features....................... 247Connected Services, Getting Started............ 246Connected Services, Introduction................. 244Contract, Service........................................... 424Controls........................................................ 224Cooling Pressure Cap (Radiator Cap)............ 369
11
23_DPF_OM_EN_USC_t.book Page 429