2023 RAM CHASSIS CAB fuel filter

362SERVICING AND MAINTENANCE

1. Ensure engine is turned off.

2. Place drain pan under the fuel filter drain hose.
3. Open the water drain valve a quarter turn counterclockwise and completely drain fuel
and water into the approved container.
4. Close the water drain valve.
5. Remove lid using a socket or strap wrench. Rotate counterclockwise for removal. Remove
used o-ring and discard it.
6. Remove the used filter cartridge from the housing and dispose of according to your local
regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean engine
oil. 9. Remove new filter cartridge from plastic bag
and install into housing.
NOTE:Do not remove cartridge from bag until you reach
this step in order to keep cartridge clean.
10. Push down on the cartridge to ensure it is properly seated. Do not pre-fill the filter
housing with fuel.
11. Install lid onto housing and tighten to 22.5 ft-lb (30.5 N.m). Do not overtighten the lid.
12. Prime the engine, then start the engine and confirm there are no leaks Ú page 363.
UNDERBODY MOUNTED FUEL FILTER
R
EPLACEMENT
NOTE:
Using a fuel filter that does not meet the manu -
facturer's filtration and water separating
requirements can severely impact fuel system
life and reliability.
The underbody mounted filter housing will
cause the engine not to run if there is no filter
installed.
Underbody Mounted Fuel Filter Assembly

Do not prefill the fuel filter when installing a
new fuel filter. There is a possibility debris
could be introduced into the fuel filter during
this action. It is best to install the filter dry and
allow the in-tank lift pump to prime the fuel
system.
CAUTION!
1 — Drain Valve
CAUTION!
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appropriate
container.
Do not prefill the fuel filter when installing a
new fuel filter. There is a possibility debris
could be introduced into the fuel filter during
this action. It is best to install the filter dry and
allow the in-tank lift pump to prime the fuel
system.

23_DPF_OM_EN_USC_t.book Page 362

SERVICING AND MAINTENANCE363

1. Ensure engine is turned off.

2. Place drain pan under the fuel filter drain hose.
3. Open the water drain valve one full turn counterclockwise and completely drain fuel
and water into the approved container.
4. Close the water drain valve.
5. Remove lid using a socket or strap wrench. Rotate counterclockwise for removal. Remove
used o-ring and discard it.
6. Remove the used filter cartridge from the housing and dispose of according to your local
regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean engine
oil.
NOTE:Water In Fuel (WIF) sensor is re-usable. Service kit
comes with new o-ring for filter canister and WIF
sensor.
PRIMING IF THE ENGINE HAS RUN OUT
O
F FUEL

1. Add a substantial amount of fuel to the tank,
approximately 2 to 5 gal (8 L to 19 L).

2. Three priming cycles must be completed. Turn ignition to the RUN position and wait approxi -
mately 30 seconds. This will activate the in
tank fuel pump. Turn the ignition switch to the
off position, and leave off for at least 30
seconds. Repeat this procedure three times
before cranking the engine.
3. Start the engine using the “Normal Starting” procedure Ú page 117.
4. Once the engine starts, allow the engine to idle for a minimum of 30 seconds.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
WARNING!
Do not open the high pressure fuel system with
the engine running. Engine operation causes
high fuel pressure. High pressure fuel spray can
cause serious injury or death.
CAUTION!
Do not engage the starter motor for more than
15 seconds at a time. Allow two minutes
between the cranking intervals.
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain
conditions and be hazardous or explosive when
mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or gasoline,
the use of these fuels can cause damage to the
fuel system.
8

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364SERVICING AND MAINTENANCE
NOTE:
A maximum blend of 5% biodiesel, meeting
ASTM specification D-975 may be used with
your Cummins® diesel engine.
A maximum blend of 20% biodiesel, meeting
ASTM specification D-7467 may be used with
your Cummins® diesel engine.
Use of biodiesel mixture in excess of 20% can
negatively impact the fuel filter's ability to sepa -
rate water from the fuel, resulting in high pres -
sure fuel system corrosion or damage.
Ethanol blends are not recommended or
approved for use with your Cummins® diesel
engine.
In addition, commercially available fuel addi -
tives are not necessary for the proper operation
of your Cummins® diesel engine.
INTERVENTION REGENERATION
S
TRATEGY — MESSAGE PROCESS FLOW
The Cummins® diesel engine meets all
Environmental Protection Agency (EPA) Heavy Duty
Diesel Engine Emissions Standards, resulting in
one of the lowest emitting diesel engines ever
produced. To achieve these emissions standards, your
vehicle is equipped with a state-of-the-art engine
and exhaust system. The engine and exhaust
after-treatment system work together to achieve
the EPA Heavy Duty Diesel Engine Emissions
Standards. These systems are seamlessly
integrated into your vehicle and managed by the
Cummins® Powertrain Control Module (PCM). The
PCM manages engine combustion to allow the
exhaust system’s catalyst to trap and burn
Particulate Matter (PM) pollutants, with no input or
interaction on your part.
If the engine is allowed to idle or the truck is driven
on low engine speed drive cycles for more than two
hours, the system will automatically enter an
emissions operating mode that will increase the
engine idle speed to 1,050 RPM. While in this
mode, which is designed to help maintain the
Diesel Particulate Filter, the engine idle speed will
return to normal when the brake pedal is applied.
A small change in engine tone or a slight change in
engine performance while accelerating may also
be noticeable at speeds below 20 mph (32 km/h).
This operating mode may last for up to an hour of
idle time, or around 20 minutes of driving time.
Additionally, your vehicle has the ability to alert you
to additional maintenance required on your truck
or engine Ú
page 89.
DIESEL EXHAUST FLUID (DEF)
DEF sometimes known simply by the name of its
active component, UREA—is a key component of
Selective Catalytic Reduction (SCR) systems, which
help diesel vehicles meet stringent emission
regulations. DEF is a liquid reducing agent that
reacts with engine exhaust in the presence of a
catalyst to convert smog-forming nitrogen oxides
(NOx) into harmless nitrogen and water vapor
Úpage 419.
You can receive assistance in locating DEF by
contacting an authorized dealer.
BODY LUBRICATION
Locks and all body pivot points, including such
items as seat tracks, door hinge pivot points and
rollers, liftgate, tailgate, decklid, sliding doors and
hood hinges, should be lubricated periodically with
a lithium-based grease, such as Mopar® Spray
WARNING!
A hot exhaust system can start a fire if you park
over materials that can burn. Such materials
might be grass or leaves coming into contact
with your exhaust system. Do not park or
operate your vehicle in areas where your
exhaust system can contact anything that can
burn.

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TECHNICAL SPECIFICATIONS415
FUEL SYSTEM CAUTIONSNOTE:Intentional tampering with the emissions control
system can result in civil penalties being assessed
against you.
FUEL REQUIREMENTS – DIESEL ENGINE
Use good quality diesel fuel from a reputable
supplier in your vehicle. Federal law requires that
you must fuel this vehicle with Ultra Low Sulfur
Highway Diesel fuel (15 ppm Sulfur maximum) and
prohibits the use of Low Sulfur Highway Diesel fuel
(500 ppm Sulfur maximum) to avoid damage to the
emissions control system.
For most year-round service, Number 2 diesel fuel
meeting ASTM (formerly known as the American
Society for Testing and Materials) specification
D-975 Grade S15 will provide good performance. If
the vehicle is exposed to extreme cold (below 20°F
or -7°C), or is required to operate at
colder-than-normal conditions for prolonged
periods, use climatized Number 2 diesel fuel or
dilute the Number 2 diesel fuel with 50% Number
1 diesel fuel. This will provide better protection
from fuel gelling or wax-plugging of the fuel filters. Diesel fuel is seldom completely free of water. To
prevent fuel system trouble, drain the
accumulated water from the fuel/water separator
using the fuel/water separator drain provided on
both fuel filters. If you buy good quality fuel and
follow the cold weather advice above, fuel
conditioners should not be required in your vehicle.
If available in your area, a high cetane “premium”
diesel fuel may offer improved cold-starting and
warm-up performance.
CAUTION!
Follow these guidelines to maintain your
vehicle’s performance:
The use of leaded gasoline is prohibited by
Federal law. Using leaded gasoline can impair
engine performance and damage the emis
-
sions control system.
An out-of-tune engine or certain fuel or ignition
malfunctions can cause the catalytic
converter to overheat. If you notice a pungent
burning odor or some light smoke, your engine
may be out of tune or malfunctioning and may
require immediate service. Contact an autho -
rized dealer for service assistance.
The use of fuel additives, which are now being
sold as octane enhancers, is not recom -
mended. Most of these products contain high
concentrations of methanol. Fuel system
damage or vehicle performance problems
resulting from the use of such fuels or addi -
tives is not the responsibility of the manufac-
turer and may void or not be covered under
the New Vehicle Limited Warranty.
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain
conditions and hazardous or explosive when
mixed with diesel fuel.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START engine before you drain the water
from the fuel filter(s) to avoid engine damage
Ú page 360.
9

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TECHNICAL SPECIFICATIONS417
Fuel Water Separation — Must Use
Mopar®/Cummins® Approved Fuel Filter
Elements
You must use Mopar®/Cummins® approved fuel
filter elements in both your engine mounted filter
and frame mounted filter.
Biodiesel fuel has a natural affinity to water and
water accelerates microbial growth. Your Mopar®/
Cummins® filtration system is designed to provide
adequate fuel water separation capabilities.
Biodiesel Fuel Properties — Low Ambient
Temperatures
Biodiesel fuel may gel or solidify at low ambient
temperatures, which may pose problems for both
storage and operation. Precautions can be
necessary at low ambient temperatures, such as
storing the fuel in a heated building or a heated
storage tank, or using cold temperature additives.
Fuel In Oil Dilution — Must Adhere To
Required Oil Change Interval
Fuel dilution of lubricating oil has been observed
with the use of biodiesel fuel. Fuel in oil must not
exceed 5%. To ensure this limit is met your oil
change interval must be maintained to the
following schedule:
Ram 3500/4500/5500 Chassis Cab —
12,500 Miles (20,000 km)*
(*unless otherwise notified with a oil service
message)
CAUTION!
Under no circumstances should oil change
intervals exceed 12,500 miles (20,000 km) if
operation occurs with greater than 5%
biodiesel blends. Oil change intervals should
not exceed six months in either case. Failure
to comply with these Oil Change requirements
for vehicles operating on biodiesel blends up
to B20 may result in premature engine wear.
Such wear is not covered by the New Vehicle
Limited Warranty.
B20 Biodiesel capable: The engine may suffer
severe damage if operated with concentra -
tions of Biodiesel higher than 20%.
9

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418TECHNICAL SPECIFICATIONS
FLUID CAPACITIES
6.4L GASOLINE ENGINE
6.7L DIESEL ENGINE
US Metric
Fuel (Approximate)
Standard Rear Tank 52 gal197 L
Optional Midship Tank 22 gal83 L
Engine Oil With Filter
6.4L Engine 7 qt6.6 L
Cooling System
6.4L Engine 18.5 qt17.5 L
USMetric
Fuel (Approximate)
Standard Rear Tank 52 gal197 L
Optional Midship Tank 22 gal83 L
Diesel Exhaust Fluid Tank (Approximate) 8.7 gal33 L
Engine Oil With Filter
6.7L Turbo Diesel Engine 12 qt11.4 L
Cooling System
6.7L Engine Chassis Cab 3500/4500 with AS69RC 22.3 qt21.1 L
6.7L Engine Chassis Cab 5500 with AS69RC 22.8 qt21.6 L

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TECHNICAL SPECIFICATIONS419
ENGINE FLUIDS AND LUBRICANTS
6.4L GASOLINE ENGINE
6.7L DIESEL ENGINE
Component Fluid, Lubricant, or Genuine Part
Engine CoolantWe recommend using Mopar® Antifreeze/Coolant 10–Year/150,000 Mile
(240,000 km) Formula OAT (Organic Additive Technology).
Engine Oil We recommend using Mopar® API Certified SAE 0W-40 Full Synthetic Engine Oil which meets the
requirements of the manufacturer Material Standard MS-A0921. Equivalent full synthetic SAE 0W-40
engine oil can be used but must have the API Donut trademark Ú
page 354.
Fuel Selection 87 Octane (R+M)/2 Method, 0-15% Ethanol (Do not use E-85).
Component Fluid, Lubricant, or Genuine Part
Engine CoolantWe recommend using Mopar® Antifreeze/Coolant 10 Year/150,000 Mile
(240,000 km) Formula OAT (Organic Additive Technology).
Engine Oil In ambient temperatures above 0°F (-18°C), we recommend using 10W-30 engine oil such as Mopar®,
Shell Rotella and Shell Rimula that meets the manufacturer Material Standard MS-10902 and the API CK-4
engine oil category is required. Products meeting Cummins® CES 20081 may also be used. The
identification of these engine oils is typically located on the back of the oil container.
In ambient temperatures below 0°F (-18°C), we recommend using 5W-40
synthetic engine oil such as
Mopar®, Shell Rotella and Shell Rimula that meets the manufacturer Material Standard MS-10902 and the
API CK-4 engine oil category is required.
Fuel Filters We recommend using Mopar® Fuel Filter. Must meet 3 micron rating (engine mounted filter). Must meet
5 micron rating (chassis mounted filter).
Using a fuel filter that does not meet the manufacturer’s filtration
and water separating requirements can severely impact fuel system life and reliability.
Crankcase Ventilation Filter We recommend using Mopar® CCV Filter.
9

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428
INDEX
A
Adaptive Cruise Control (ACC)
(Cruise Control)
.................................... 148, 150Adding Engine Coolant (Antifreeze)............... 369Adding Fuel.................................................... 177Additives, Fuel............................................... 413AdjustDown........................................................... 33Forward....................................................... 33Rearward..................................................... 33Up................................................................ 33Adjustable Pedals............................................ 38Advance Phone Connectivity......................... 242Air BagAir Bag Operation...................................... 299Air Bag Warning Light................................ 297Enhanced Accident Response......... 302, 341Event Data Recorder (EDR)....................... 341If Deployment Occurs................................ 302Knee Impact Bolsters................................ 299Maintaining Your Air Bag System.............. 303Maintenance............................................. 303Redundant Air Bag Warning Light.............297Transporting Pets...................................... 322
Air Bag Light................................ 103, 297, 322Air Cleaner, Engine
(Engine Air Cleaner Filter).................... 355, 375Air Conditioner Maintenance........................ 357Air Conditioner Refrigerant........................... 357Air Conditioner System................................. 357Air Conditioning................................................ 62Air Conditioning Filter....................................... 65Air Conditioning System................................... 64Air Conditioning, Operating Tips....................... 64Air Filter........................................................ 355Air PressureTires......................................................... 397AlarmPanic........................................................... 16Security Alarm....................................23, 104Alterations/ModificationsVehicle......................................................... 10Antifreeze (Engine Coolant).......................... 368Capacities................................................. 418Disposal................................................... 370Anti-Lock Brake System (ABS)...................... 270Anti-Lock Warning Light................................ 108
Assist, Hill Start............................................. 276Audio Settings............................................... 230Audio Systems (Radio).................................. 199Auto Down Power Windows..............................75Automatic Door Locks......................................27Automatic Folding Mirrors................................44Automatic Headlights.......................................52Automatic Temperature Control (ATC)..............64Automatic Transmission....................... 132, 373Adding Fluid.............................................. 373Fluid And Filter Change............................. 373Fluid Change............................................. 373Fluid Level Check...................................... 372Fluid Type........................................ 373, 421Shifting..................................................... 135Special Additives...................................... 372Automatic Transmission Limp Home Mode... 133AutoPark....................................................... 113AUX Camera......................................... 173, 176Auxiliary Driving Systems.............................. 277Axle Fluid.............................................. 374, 421Axle Lubrication............................................ 374

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