STARTING AND OPERATING119
3. While the Wait To Start Indicator Light is on, the instrument cluster will additionally display
a gauge or bar whose initial length represents
the full "Wait to Start" time period. Its length
will decrease until it disappears when the
"Wait to Start" time has elapsed.
4. After the engine Wait To Start Indicator Light goes off, the engine will automatically crank.
5. After engine start-up, check to see that there is oil pressure.
6. Release the parking brake and drive.
NOTE:
Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry
Turbocharger at low coolant temperatures to
improve engine warm-up.
The engine will not automatically crank after the
engine Wait To Start Indicator Light goes off if a
door or the hood is ajar.
If the engine stalls, or if the ignition switch is left
ON for more than two minutes after the Wait To
Start Indicator Light goes out, reset the intake
air heater by turning the ignition switch to the
OFF position for at least 5 seconds and then
back ON. Repeat steps 1 through 6 of “Keyless
Enter ‘n Go™ Starting Procedure – Engine Mani -
fold Air Temperature 0°F To 66°F (–18°C to
19°C).”
EXTREME COLD WEATHER
The Cummins® Turbo Diesel engine is equipped
with several features designed to assist cold
weather starting and operation:
The engine block heater is a resistance heater
installed in the water jacket of the engine just
above and behind the oil filter. It requires a
110–115 Volt AC electrical outlet with a
grounded, three-wire extension cord.
NOTE:The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords
are available from an authorized Mopar® dealer.
A 12 Volt heater built into the fuel filter housings
aid in preventing fuel gelling. It is controlled by a
built-in thermostat.
An intake air heater system both improves
engine starting and reduces the amount of
white smoke generated by a warming engine.
NORMAL STARTING PROCEDURE —
E
NGINE MANIFOLD AIR TEMPERATURE
A
BOVE 66°F (19°C)
Observe the instrument panel cluster lights when
starting the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission.
3. Place the ignition switch in the ON/RUN
position and watch the instrument panel
cluster lights.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START the engine before you drain the
water from the fuel filters to avoid engine
damage Ú page 360.
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START the engine before you drain the
water from the fuel filters to avoid engine
damage Úpage 360.
4
23_DPF_OM_EN_USC_t.book Page 119
120STARTING AND OPERATING
4. Place the ignition switch in the START position and crank the engine. Do not press the
accelerator during starting.
5. Check that the Oil Pressure Warning Light has turned off.
6. Release the parking brake.
STARTING PROCEDURE — ENGINE
M
ANIFOLD AIR TEMPERATURE 0°F TO
66°F (–18°C
TO 19°C)
NOTE:The temperature displayed in the instrument
cluster does not necessarily reflect the engine
manifold air temperature Ú page 89. When
engine temperatures fall below 66°F (19°C) the
Wait To Start Indicator Light will remain on indi -
cating the intake air heater system is active. Follow the steps in the “Normal Starting”
procedure except:
1. The Wait To Start Indicator Light will remain
on for a period of time that varies depending
on the engine temperature.
2. While the Wait To Start Indicator Light is on, the instrument cluster will additionally display
a gauge or bar whose initial length represents
the full “Wait to Start” time period. Its length
will decrease until it disappears when the
“Wait to Start” time has elapsed.
3. After the Wait To Start Indicator Light goes off, place the ignition switch in the START position.
Do not press the accelerator during starting. 4. After engine start-up, check that the Oil
Pressure Warning Light has turned off.
5. Release the parking brake and drive.
NOTE:
Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry
Turbocharger at low coolant temperatures to
improve engine warm-up.
Automatic equipped vehicles with optional
Keyless Enter ‘n Go™ – If the ENGINE START/
STOP button is pushed once while in PARK with
the ignition off and driver’s foot on the brake
pedal, the vehicle will automatically crank and
start after the “Wait to Start” time has elapsed.
If it is desired to abort the start process before it
completes, the driver’s foot should be fully
removed from the brake pedal prior to pushing
the start button again in order for the ignition to
move directly to off.
If the engine stalls, or if the ignition switch is left
on for more than two minutes after the Wait To
Start Indicator Light goes out, reset the intake
air heater by turning the ignition switch to the
OFF position for at least five seconds and then
back to the ON/RUN position. Repeat steps 1
through 5 of “Starting Procedure – Engine Mani -
fold Air Temperature 0°F To 66°F (–18°C to
19°C).”
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START the engine before you drain the
water from the fuel filters to avoid engine
damage Ú page 360.
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
23_DPF_OM_EN_USC_t.book Page 120
124STARTING AND OPERATING
ENGINE IDLING
Avoid prolonged idling. Long periods of idling may be
harmful to your engine because combustion
chamber temperatures can drop so low that the fuel
may not burn completely. Incomplete combustion
allows carbon and varnish to form on piston rings,
engine valves, and injector nozzles. Also, the
unburned fuel can enter the crankcase, diluting the
oil and causing rapid wear to the engine.
If the engine is allowed to idle or the truck is driven
on low engine speed drive cycles for more than two
hours, the system will automatically enter an
emissions operating mode that will increase the
engine idle speed to 900 RPM (1,050 RPM for
Chassis Cab). While in this mode, which is
designed to help maintain the Diesel Particulate
Filter, the engine idle speed will return to normal
when the brake pedal is applied. A small change in
engine tone or a slight change in engine
performance while accelerating may also be
noticeable at speeds below 20 mph (32 km/h).
This operating mode may last for up to an hour of
idle time, or around 20 minutes of driving time.
Your truck may have been ordered with an optional
voltage monitoring idle up feature. If a load is placed
on the electrical system while the truck is in PARK,
this feature will attempt to maintain normal system
voltage by automatically increasing engine idle
speed. You may notice several consecutive increases
in idle speed, up to a maximum of 1,450 RPM, as the system will attempt to utilize the smallest increase in
idle speed necessary to maintain normal system
voltage. The idle speed will return to normal when
either the electrical load is removed, or when the
brake pedal is applied.
NOTE:For instrument cluster display messages related to
the vehicle's exhaust system Ú
page 89.
Idle-Up Feature
The driver-controlled high idle speed feature will
help increase cylinder temperatures and provide
additional cab heat, however, excessive idling may
still cause the exhaust after-treatment system to
not properly regenerate. Extended periods of idle
time should be avoided.
The Idle-Up feature uses the Cruise Control buttons
to increase engine idle speed and quickly warm the
vehicle's interior.
1. With the transmission in PARK, the parking
brake applied, and the engine running, turn
on the Cruise Control, then push the SET (-)
button.
2. The engine RPM will go up to 1,100 RPM. To increase the RPM, push and hold the RES (+)
button and the idle speed will increase to
approximately 1,500 RPM. To decrease the
RPM, push and hold the SET (-) button and the
idle speed will decrease to approximately
1,100 RPM. 3. To cancel the Idle–Up feature, either push the
CANCEL button, push the ON/OFF button, or
press the brake pedal.
NOISE
Diesel engines can create noises that may seem
as a concern. The nature of a diesel engine is
compression ignition where compressed air and
fuel are mixed and ignited. Weather, barometric
pressure, altitude and temperature will affect how
fuel is ignited in the engine. Engines will sound
different from day to day or previous model years.
Clicking, ticking, or light knocking is normal and will
change from day to day, as the engine breaks in,
and can vary with changes in ambient
temperature; this is normal. Diesel equipped
vehicles also have an exhaust after treatment
system to reduce emissions utilizing a Diesel
Particulate Filter (DPF) and a Selective Reduction
Catalyst (SCR). The SCR reduces Nox using the
Diesel Exhaust Fluid (DEF) system. DEF is injected
directly into the SCR through an dosing module.
This process will create a clicking sound and at
times, will make noise even with the vehicle shut
off. This is normal as the DEF dosing module is
purging DEF. If at any time the check engine light is
on, please visit an authorized dealer.
23_DPF_OM_EN_USC_t.book Page 124
STARTING AND OPERATING127
DIESEL PARTICULATE FILTER (DPF)
M
ANUAL REGENERATION — IF EQUIPPED
On equipped Chassis Cabs, a manual regeneration
can be enable through the instrument cluster. The
manual regeneration will allow the DPF to
complete a regeneration, lowering the soot level
without having to drive the vehicle. The vehicle
must be in PARK to access this feature, and the
fuel level must be over 12.5% full. A message
displaying the time left on the regeneration will
appear on the instrument cluster, and the
instrument cluster will display the soot level
Ú page 89.
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms the engine, and
permits quicker starts in cold weather. Connect the
cord to a standard 110-115 Volt AC electrical
outlet with a grounded, three-wire extension cord.
The engine block heater cord is routed behind the
front bumper and accessible through the right hole
of the air dam.
The engine block heater must be plugged in at
least one hour to have an adequate warming effect
on the engine. It includes a removable cap that is secured by a
tethered strap. It also has a c-clip that is used for
storage when not in use for the Winter months.
During Winter months, remove the heater cord
wiring assembly from itself on the c-clip.
NOTE:The block heater will require 110 Volt AC and
6.5 Amps to activate the heater element.
Block Heater Usage
For ambient temperatures below 0°F (-18°C),
engine block heater usage is recommended.
For ambient temperatures below –20°F (-29°C),
engine block heater usage is required.
ENGINE BREAK-IN RECOMMENDATIONS—
GASOLINE ENGINE
A long break-in period is not required for the engine
and drivetrain (transmission and axle) in your
vehicle.
Drive moderately during the first 300 miles
(500 km). After the initial 60 miles (100 km),
speeds up to 50 or 55 mph (80 or 90 km/h) are
desirable. While cruising, brief full-throttle acceleration within
the limits of local traffic laws contributes to a good
break-in. Wide-open throttle acceleration in low
gear can be detrimental and should be avoided.
The engine oil installed in the engine at the factory
is a high-quality energy conserving type lubricant.
Oil changes should be consistent with anticipated
climate conditions under which vehicle operations
will occur. For the recommended viscosity and
quality grades Ú
page 419.
NOTE:A new engine may consume some oil during its first
few thousand miles (kilometers) of operation. This
should be considered a normal part of the break-in
and not interpreted as a problem. Please check
your oil level with the engine oil indicator often
during the break in period. Add oil as required.
CAUTION!
Never use Non-Detergent Oil or Straight Mineral
Oil in the engine or damage may result.
4
23_DPF_OM_EN_USC_t.book Page 127
128STARTING AND OPERATING
ENGINE BREAK-IN RECOMMENDATIONS —
DIESEL ENGINE
The Cummins® Turbo Diesel engine does not
require a break-in period due to its construction.
Normal operation is allowed, providing the
following recommendations are followed:
Warm up the engine before placing it under
load.
Do not operate the engine at idle for prolonged
periods.
Use the appropriate transmission gear to
prevent engine lugging.
Observe vehicle oil pressure and temperature
indicators.
Check the coolant and oil levels frequently.
Vary throttle position at highway speeds when
carrying or towing significant weight.
NOTE:Light duty operation such as light trailer towing or
no load operation will extend the time before the
engine is at full efficiency. Reduced fuel economy
and power may be seen at this time.
For additional vehicle break-in requirements
Úpage 186. Because of the construction of the Cummins®
Turbo Diesel engine, engine run-in is enhanced by
loaded operating conditions which allow the
engine parts to achieve final finish and fit during
the first 6,000 miles (10,000 km).
PARKING BRAKE
Before leaving the vehicle, make sure that the
parking brake is fully applied. Also, be certain to
leave the transmission in PARK.
The foot operated parking brake is located below
the lower left corner of the instrument panel. To
apply the parking brake, firmly push the parking
brake pedal fully. To release the parking brake, pull
the parking brake release handle.
Parking Brake Release
When the parking brake is applied with the ignition
switch ON, the Brake Warning Light in the
instrument cluster will illuminate.
NOTE:
When the parking brake is applied and the
transmission is placed in gear, the Brake
Warning Light will flash. If vehicle speed is
detected, a chime will sound to alert the driver.
Fully release the parking brake before
attempting to move the vehicle.
This light only shows that the parking brake is
applied. It does not show the degree of brake
application.
When parking on a hill, it is important to turn the
front wheels toward the curb on a downhill grade
and away from the curb on an uphill grade. Apply
the parking brake before placing the gear selector
in PARK, otherwise the load on the transmission
locking mechanism may make it difficult to move
the gear selector out of PARK. The parking brake
should always be applied whenever the driver is
not in the vehicle.
23_DPF_OM_EN_USC_t.book Page 128
STARTING AND OPERATING131
IGNITION PARK INTERLOCK
This vehicle is equipped with an Ignition Park
Interlock which requires the transmission to be in
PARK before the ignition can be turned to the OFF
position. This helps the driver avoid inadvertently
leaving the vehicle without placing the
transmission in PARK. This system also locks the
transmission in PARK whenever the ignition is in
the OFF position.
NOTE:The transmission is NOT locked in PARK when the
ignition is in the ACC position (even though the
engine will be off). Ensure that the transmission is
in PARK, and the ignition is OFF (not in ACC
position) before exiting the vehicle.
BRAKE/TRANSMISSION SHIFT
I
NTERLOCK (BTSI) SYSTEM
This vehicle is equipped with a BTSI system that
holds the transmission gear selector in PARK
unless the brakes are applied. For vehicles with
8-speed transmission, to shift the transmission out
of PARK, the engine must be running and the brake
pedal must be pressed. The brake pedal must also
be pressed to shift from NEUTRAL into DRIVE or
REVERSE when the vehicle is stopped or moving at
low speeds. For vehicles with 6-speed
transmission, to shift the transmission out of
PARK, the ignition must be in the ON/RUN position
(engine running or not) and the brake pedal must
be pressed.
The BTSI will timeout if brake pedal is pressed for
three minutes or longer continuously while in park.
It can be reset by releasing the brake for more then
three seconds, then reapplying the brake pedal or
cycling the ignition.Never use the PARK position as a substitute
for the parking brake. Always apply the
parking brake fully when exiting the vehicle to
guard against vehicle movement and possible
injury or damage.
Your vehicle could move and injure you and
others if it is not in PARK. Check by trying to
move the gear selector out of PARK with the
brake pedal released. Make sure the trans -
mission is in PARK before exiting the vehicle.
Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing chil -
dren to be in a vehicle unattended is
dangerous for a number of reasons. A child or
others could be seriously or fatally injured.
Children should be warned not to touch the
parking brake, brake pedal or the transmis -
sion gear selector.
Do not leave the key fob in or near the vehicle
(or in a location accessible to children), and do
not leave the ignition (in a vehicle equipped
with Keyless Enter ‘n Go™) in the ACC or ON/
RUN position. A child could operate power
windows, other controls, or move the vehicle.
WARNING!CAUTION!
Shift into or out of PARK or REVERSE only after
the vehicle has come to a complete stop.
Do not shift between PARK, REVERSE,
NEUTRAL, or DRIVE when the engine is above
idle speed.
Before shifting into any gear, make sure your
foot is firmly pressing the brake pedal.
4
23_DPF_OM_EN_USC_t.book Page 131
148STARTING AND OPERATING
HYDRAULIC POWER STEERING
The standard power steering system provides
increased vehicle response and ease of
maneuverability in tight spaces. The system will
provide mechanical steering capability if power
assist is lost.
If for some reason the power assist is interrupted,
it will still be possible to steer your vehicle. Under
these conditions, you will observe a substantial
increase in steering effort, especially at very low
vehicle speeds and during parking maneuvers.
NOTE:
Increased noise levels at the end of the steering
wheel travel are considered normal and do not
indicate that there is a problem with the power
steering system.
Upon initial start-up in cold weather, the power
steering pump may make noise for a short
amount of time. This is due to the cold, thick
fluid in the steering system. This noise should
be considered normal, and it does not in any
way damage the steering system.
POWER STEERING FLUID CHECK
Checking the power steering fluid level at a defined
service interval is not required. The fluid should
only be checked if a leak is suspected, abnormal
noises are apparent, and/or the system is not
functioning as anticipated. Check fluid level when
the engine is cold and off. Coordinate inspection
efforts through an authorized dealer. If necessary, add fluid to restore to the proper
indicated level. With a clean cloth, wipe any spilled
fluid from all surfaces Ú
page 421.
CRUISE CONTROL SYSTEMS — IF EQUIPPED
Your vehicle may be equipped with the Cruise
Control system, or the Adaptive Cruise Control
(ACC) system:
Cruise Control will keep your vehicle at a
constant preset speed.
Adaptive Cruise Control (ACC) will adjust the
vehicle speed up to the preset speed to main -
tain a distance with the vehicle ahead.
NOTE:
In vehicles equipped with ACC, if ACC is not
enabled, Fixed Speed Cruise Control will not
detect vehicles directly ahead of you. Always be
aware of the feature selected.
CAUTION!
Prolonged operation of the steering system at
the end of the steering wheel travel will increase
the steering fluid temperature and it should be
avoided when possible. Damage to the power
steering pump may occur.
WARNING!
Fluid level should be checked on a level surface
and with the engine off to prevent injury from
moving parts and to ensure accurate fluid level
reading. Do not overfill. Use only manufacturer's
recommended power steering fluid.
CAUTION!
Do not use chemical flushes in your power
steering system as the chemicals can damage
your power steering components. Such damage
is not covered by the New Vehicle Limited
Warranty.
23_DPF_OM_EN_USC_t.book Page 148
180STARTING AND OPERATING
(Continued)
Refilling With Containers
Proceed as follows:
Check the expiration date.
Read the advice for use on the label before
pouring the content of the bottle into the DEF tank.
After the indication appears on the instrument
cluster display
Úpage 89 fill the DEF tank with
no more than 6 gal (22 L).
Stop filling the DEF tank immediately if DEF
splashes or wells back in the filler neck.
Reinstall cap onto DEF filler tube.
Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F (-11°C),
your vehicle is equipped with an automatic DEF
heating system. This allows the DEF injection
system to operate properly at temperatures below
12°F (-11°C). If your vehicle is not in operation for
an extended period of time with temperatures
below 12°F (-11°C), the DEF in the tank may
freeze. If the tank is overfilled and freezes, it could
be damaged. Therefore, do not overfill the DEF
tank. Extra care should be taken when filling with
portable containers to avoid overfilling. Note the
level of the DEF gauge in your instrument cluster.
You may safely add a maximum of 2 gal (7.5 L) of
DEF from portable containers when your DEF
gauge is reading ½ full.VEHICLE LOADING
GROSS VEHICLE WEIGHT RATING
(GVWR)
The GVWR is the total permissible weight of your
vehicle including driver, passengers, vehicle,
options and cargo. The label also specifies
maximum capacities of front and rear axle systems
(GAWR). Total load must be limited so GVWR and
front and rear GAWR are not exceeded.
PAYLOAD
The payload of a vehicle is defined as the allowable
load weight a truck can carry, including the weight
of the driver, all passengers, options and cargo.
GROSS AXLE WEIGHT RATING (GAWR)
The GAWR is the maximum permissible load on the
front and rear axles. The load must be distributed
in the cargo area so that the GAWR of each axle is
not exceeded.
CAUTION!
To avoid DEF spillage, and possible damage to
the DEF tank from overfilling, do not “top off”
the DEF tank after filling.
DO NOT OVERFILL. DEF will freeze below 12ºF
(-11ºC). The DEF system is designed to work in
temperatures below the DEF freezing point,
however, if the tank is overfilled and freezes,
the system could be damaged.
When DEF is spilled, clean the area immedi -
ately with water and use an absorbent mate -
rial to soak up the spills on the ground.
Do not attempt to start your engine if DEF is
accidentally added to the diesel fuel tank as it
can result in severe damage to your engine,
including but not limited to failure of the fuel
pump and injectors.
Never add anything other than DEF to the
tank – especially any form of hydrocarbon
such as diesel fuel, fuel system additives,
gasoline, or any other petroleum-based
product. Even a very small amount of these,
less than 100 parts per million or less than
1 oz. per 78 gal (295 L) will contaminate the
entire DEF system and will require replace -
ment. If owners use a container, funnel or
nozzle when refilling the tank, it should either
be new or one that has only been used for
adding DEF. Mopar® provides an attachable
nozzle with its DEF for this purpose.
CAUTION!
23_DPF_OM_EN_USC_t.book Page 180