STARTING AND OPERATING117
(Continued)
COLD WEATHER OPERATION
(B
ELOW –22°F OR −30°C)
To ensure reliable starting at these temperatures,
use of an externally powered electric engine block
heater (available from an authorized dealer) is
recommended.
AFTER STARTING
The idle speed is controlled automatically, and it
will decrease as the engine warms up.
STARTING THE ENGINE — DIESEL ENGINE
Before starting your vehicle, adjust your seat,
adjust both inside and outside mirrors, and fasten
your seat belts.
The starter should not be operated for more than
25-second intervals. Waiting two minutes between
such intervals will protect the starter from
overheating.
AUTOMATIC TRANSMISSION
Start the engine with the transmission in the
NEUTRAL or PARK position. Apply the brake before
shifting to any driving range.
Tip Start Feature
Do not press the accelerator. Place the ignition
switch briefly to the START position and release it.
The starter motor will continue to run and will
automatically disengage when the engine is
running.
KEYLESS ENTER ‘N GO™ — IGNITION
This feature allows the driver to operate the
ignition switch with the push of a button, as long as
the Remote Start/Keyless Enter ‘n Go™ key fob is
in the passenger compartment.
Normal Starting
USING THE ENGINE START/STOP BUTTON
1. The transmission must be in PARK or NEUTRAL.
2. Press and hold the brake pedal while pushing the ENGINE START/STOP button once.
3. The system takes over and attempts to start the vehicle. If the vehicle fails to start, the
starter will disengage automatically after 25
seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, remove your foot
from the brake pedal and push the ENGINE
START/STOP button again.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build-up
may cause serious injury or death.
When leaving the vehicle, always remove the
key fob and lock your vehicle.
Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing chil -
dren to be in a vehicle unattended is
dangerous for a number of reasons. A child or
others could be seriously or fatally injured.
Children should be warned not to touch the
parking brake, brake pedal or the gear
selector. Do not leave the key fob in or near
the vehicle (or in a location accessible to chil -
dren), and do not leave the ignition of a
vehicle equipped with Keyless Enter ‘n Go™ in
the ACC or ON/RUN position. A child could
operate power windows, other controls, or
move the vehicle.
WARNING!
4
23_DPF_OM_EN_USC_t.book Page 117
118STARTING AND OPERATING
NOTE:
Normal starting of either a cold or a warm
engine is obtained without pumping or pressing
the accelerator pedal.
Under cold weather conditions, the engine may
not immediately crank if the Wait to Start Indi -
cator Light is illuminated. This is normal opera -
tion. For vehicles equipped with Keyless
Enter ‘n Go™, the vehicle will automatically
crank when the “Wait to Start” time has elapsed
Ú page 120.
TO TURN OFF THE ENGINE USING ENGINE
START/STOP BUTTON
1. Place the gear selector in PARK, then push
and release the ENGINE START/STOP button.
2. The ignition will return to the OFF position.
3. If the gear selector is not in PARK and the ENGINE START/STOP button is pushed once,
the instrument cluster will display a “Vehicle
Not In Park” message and the engine will
remain running. Never leave a vehicle out of
the PARK position, or it could roll.
4. If the gear selector is in NEUTRAL, and the vehicle speed below 5 mph (8 km/h), pushing
the ENGINE START/STOP button once will turn
the engine off. The ignition will remain in the
ACC position. 5. If the vehicle speed is above 5 mph (8 km/h),
the ENGINE START/STOP button must be held
for two seconds (or three short pushes in a
row) to turn the engine off. The ignition will
remain in the ACC position (NOT the OFF
position) if the engine is turned off when the
transmission is not in PARK.
NOTE:If the ignition is left in the ACC or ON/RUN (engine
not running) position and the transmission is in
PARK, the system will automatically time out after
30 minutes of inactivity and the ignition return to
the OFF position.
ENGINE START/STOP BUTTON FUNCTIONS —
WITH DRIVER’S FOOT OFF THE BRAKE PEDAL
(IN PARK OR NEUTRAL POSITION)
The ENGINE START/STOP button operates similar
to an ignition switch. It has three positions: OFF,
ACC, and RUN. To change the ignition switch
positions without starting the vehicle and use the
accessories follow these steps:
1. Start with the ignition in the OFF position.
2. Push the ENGINE START/STOP button once to change the ignition to the ACC position. 3. Push the ENGINE START/STOP button a
second time to change the ignition to the RUN
position.
4. Push the ENGINE START/STOP button a third time to return the ignition to the OFF position.
Keyless Enter ‘n Go™ Starting Procedure —
Engine Manifold Air Temperature 0°F To
66°F (–18°C to 19°C)
NOTE:The temperature displayed in the instrument
cluster does not necessarily reflect the engine
manifold air temperature Ú page 89. When
engine temperatures fall below 66°F (19°C) the
Wait To Start Indicator Light will remain on indi -
cating the intake air heater system is active.
Follow the steps in the “Normal Starting”
procedure except:
1. Pushing the engine start button with the driver’s foot on the brake will move the
ignition from OFF or ACC to RUN, and will
illuminate the Wait To Start Indicator Light.
The engine will not immediately crank, this is
normal operation.
2. The Wait To Start Indicator Light will remain on for a period of time that varies depending on
the engine temperature.
23_DPF_OM_EN_USC_t.book Page 118
STARTING AND OPERATING119
3. While the Wait To Start Indicator Light is on, the instrument cluster will additionally display
a gauge or bar whose initial length represents
the full "Wait to Start" time period. Its length
will decrease until it disappears when the
"Wait to Start" time has elapsed.
4. After the engine Wait To Start Indicator Light goes off, the engine will automatically crank.
5. After engine start-up, check to see that there is oil pressure.
6. Release the parking brake and drive.
NOTE:
Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry
Turbocharger at low coolant temperatures to
improve engine warm-up.
The engine will not automatically crank after the
engine Wait To Start Indicator Light goes off if a
door or the hood is ajar.
If the engine stalls, or if the ignition switch is left
ON for more than two minutes after the Wait To
Start Indicator Light goes out, reset the intake
air heater by turning the ignition switch to the
OFF position for at least 5 seconds and then
back ON. Repeat steps 1 through 6 of “Keyless
Enter ‘n Go™ Starting Procedure – Engine Mani -
fold Air Temperature 0°F To 66°F (–18°C to
19°C).”
EXTREME COLD WEATHER
The Cummins® Turbo Diesel engine is equipped
with several features designed to assist cold
weather starting and operation:
The engine block heater is a resistance heater
installed in the water jacket of the engine just
above and behind the oil filter. It requires a
110–115 Volt AC electrical outlet with a
grounded, three-wire extension cord.
NOTE:The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords
are available from an authorized Mopar® dealer.
A 12 Volt heater built into the fuel filter housings
aid in preventing fuel gelling. It is controlled by a
built-in thermostat.
An intake air heater system both improves
engine starting and reduces the amount of
white smoke generated by a warming engine.
NORMAL STARTING PROCEDURE —
E
NGINE MANIFOLD AIR TEMPERATURE
A
BOVE 66°F (19°C)
Observe the instrument panel cluster lights when
starting the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission.
3. Place the ignition switch in the ON/RUN
position and watch the instrument panel
cluster lights.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START the engine before you drain the
water from the fuel filters to avoid engine
damage Ú page 360.
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START the engine before you drain the
water from the fuel filters to avoid engine
damage Úpage 360.
4
23_DPF_OM_EN_USC_t.book Page 119
120STARTING AND OPERATING
4. Place the ignition switch in the START position and crank the engine. Do not press the
accelerator during starting.
5. Check that the Oil Pressure Warning Light has turned off.
6. Release the parking brake.
STARTING PROCEDURE — ENGINE
M
ANIFOLD AIR TEMPERATURE 0°F TO
66°F (–18°C
TO 19°C)
NOTE:The temperature displayed in the instrument
cluster does not necessarily reflect the engine
manifold air temperature Ú page 89. When
engine temperatures fall below 66°F (19°C) the
Wait To Start Indicator Light will remain on indi -
cating the intake air heater system is active. Follow the steps in the “Normal Starting”
procedure except:
1. The Wait To Start Indicator Light will remain
on for a period of time that varies depending
on the engine temperature.
2. While the Wait To Start Indicator Light is on, the instrument cluster will additionally display
a gauge or bar whose initial length represents
the full “Wait to Start” time period. Its length
will decrease until it disappears when the
“Wait to Start” time has elapsed.
3. After the Wait To Start Indicator Light goes off, place the ignition switch in the START position.
Do not press the accelerator during starting. 4. After engine start-up, check that the Oil
Pressure Warning Light has turned off.
5. Release the parking brake and drive.
NOTE:
Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry
Turbocharger at low coolant temperatures to
improve engine warm-up.
Automatic equipped vehicles with optional
Keyless Enter ‘n Go™ – If the ENGINE START/
STOP button is pushed once while in PARK with
the ignition off and driver’s foot on the brake
pedal, the vehicle will automatically crank and
start after the “Wait to Start” time has elapsed.
If it is desired to abort the start process before it
completes, the driver’s foot should be fully
removed from the brake pedal prior to pushing
the start button again in order for the ignition to
move directly to off.
If the engine stalls, or if the ignition switch is left
on for more than two minutes after the Wait To
Start Indicator Light goes out, reset the intake
air heater by turning the ignition switch to the
OFF position for at least five seconds and then
back to the ON/RUN position. Repeat steps 1
through 5 of “Starting Procedure – Engine Mani -
fold Air Temperature 0°F To 66°F (–18°C to
19°C).”
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START the engine before you drain the
water from the fuel filters to avoid engine
damage Ú page 360.
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
23_DPF_OM_EN_USC_t.book Page 120
STARTING AND OPERATING121
(Continued)
STARTING PROCEDURE — ENGINE
M
ANIFOLD AIR TEMPERATURE BELOW
0°F (-18°C)
In extremely cold weather below 0°F (-18°C) it
may be beneficial to cycle the intake air heater
twice before attempting to start the engine. This
can be accomplished by turning the ignition to OFF
position for at least five seconds and then back to
the ON/RUN position after the Wait To Start
Indicator Light has turned off, but before the
engine is started. However, excessive cycling of the
intake air heater will result in damage to the heater
elements or reduced battery voltage.
NOTE:If multiple pre-heat cycles are used before starting,
additional engine run time may be required to
maintain battery state of charge at a satisfactory
level.
1. If the engine stalls after the initial start, the
ignition must be turned to the OFF position for
at least five seconds and then to the ON/RUN
position to recycle the intake air heater.
NOTE:Excessive white smoke and poor engine perfor -
mance will result if intake air heater is not recycled.
2. Heat generated by the intake air heater dissipates rapidly in a cold engine. If more than
two minutes pass between the time the Wait To Start Indicator Light turns off and the
engine is started, recycle the intake air heater
by turning the ignition switch to the OFF
position for at least five seconds and then
back to the ON/RUN position.
3. If the vehicle is driven and vehicle speed exceeds 19 mph (31 km/h) before the intake
air heater post-heat (after start) cycle is
complete, the intake air heater will shut off.
4. If the engine is cranked for more than 10 seconds, the post-heat cycle will turn off.
NOTE:
Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry
Turbocharger at low coolant temperatures to
improve engine warm-up.
When a diesel engine is allowed to run out of
fuel or the fuel gels at low temperatures, air is
pulled into the fuel system. If your engine has
run out of fuel Ú page 363.
If the engine stalls, or if the ignition switch is left
on for more than two minutes after the Wait To
Start Indicator Light goes out, reset the intake
air heater by turning the ignition switch to the
OFF position for at least five seconds and then
back to the ON/RUN position. Repeat steps 1
through 5 of “Starting Procedure – Engine Mani -
fold Air Temperature 0°F to 60°F (-18°C to
19°C).”
STARTING FLUIDS
The engine is equipped with an automatic electric
air preheating system. If the instructions in this
manual are followed, the engine should start in all
conditions.
WARNING!
Starting fluids or flammable liquids must never
be used in the Cummins® diesel engine (see
Warning label). Never pour diesel fuel,
flammable liquid, starting fluids (ether) into the
air cleaner canister, air intake piping, or
turbocharger inlet in an attempt to start the
vehicle. This could result in a flash fire and
explosion causing serious personal injury and
engine damage.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build-up
may cause serious injury or death.
When leaving the vehicle, always remove the
key fob and lock your vehicle.
4
23_DPF_OM_EN_USC_t.book Page 121
122STARTING AND OPERATING
NORMAL OPERATION — DIESEL ENGINE
Observe the following when the engine is
operating.
All message center lights are off.
Malfunction Indicator Light (MIL) is off.
Engine oil pressure is above 10 psi (69 kPa) at
idle.
Voltmeter operation: The voltmeter may show a gauge fluctuation at
various engine temperatures. This cycling
operation is caused by the post-heat cycle of the
intake manifold heater system. The number of
cycles and the length of the cycling operation is
controlled by the engine control module. Post-heat
operation can run for several minutes, and then
the electrical system and voltmeter needle will
stabilize.
The cycling action will cause temporary dimming of
the headlamps, interior lamps, and also a
noticeable reduction in blower motor speed.
COLD WEATHER PRECAUTIONS
Operation in ambient temperature below 32°F
(0°C) may require special considerations. The
following charts suggest these options:
Fuel Operating Range
NOTE:Use Ultra Low Sulfur Diesel (ULSD) Fuels
ONLY.
Fuel Operating Range Chart
*Number 1 ULSD Fuel should only be used where
extended arctic conditions (0°F/-18°C) exist.
NOTE:
Use of Climatized ULSD or Number 1 ULSD Fuel
results in a noticeable decrease in fuel
economy.
Climatized ULSD Fuel is a blend of Number 2
ULSD and Number 1 ULSD Fuels which reduces
the temperature at which wax crystals form in
fuel.
Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing chil -
dren to be in a vehicle unattended is
dangerous for a number of reasons. A child or
others could be seriously or fatally injured.
Children should be warned not to touch the
parking brake, brake pedal or the gear
selector. Do not leave the key fob in or near
the vehicle (or in a location accessible to chil -
dren), and do not leave the ignition of a
vehicle equipped with Keyless Enter ‘n Go™ in
the ACC or ON/RUN position. A child could
operate power windows, other controls, or
move the vehicle.
WARNING!
23_DPF_OM_EN_USC_t.book Page 122
STARTING AND OPERATING127
DIESEL PARTICULATE FILTER (DPF)
M
ANUAL REGENERATION — IF EQUIPPED
On equipped Chassis Cabs, a manual regeneration
can be enable through the instrument cluster. The
manual regeneration will allow the DPF to
complete a regeneration, lowering the soot level
without having to drive the vehicle. The vehicle
must be in PARK to access this feature, and the
fuel level must be over 12.5% full. A message
displaying the time left on the regeneration will
appear on the instrument cluster, and the
instrument cluster will display the soot level
Ú page 89.
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms the engine, and
permits quicker starts in cold weather. Connect the
cord to a standard 110-115 Volt AC electrical
outlet with a grounded, three-wire extension cord.
The engine block heater cord is routed behind the
front bumper and accessible through the right hole
of the air dam.
The engine block heater must be plugged in at
least one hour to have an adequate warming effect
on the engine. It includes a removable cap that is secured by a
tethered strap. It also has a c-clip that is used for
storage when not in use for the Winter months.
During Winter months, remove the heater cord
wiring assembly from itself on the c-clip.
NOTE:The block heater will require 110 Volt AC and
6.5 Amps to activate the heater element.
Block Heater Usage
For ambient temperatures below 0°F (-18°C),
engine block heater usage is recommended.
For ambient temperatures below –20°F (-29°C),
engine block heater usage is required.
ENGINE BREAK-IN RECOMMENDATIONS—
GASOLINE ENGINE
A long break-in period is not required for the engine
and drivetrain (transmission and axle) in your
vehicle.
Drive moderately during the first 300 miles
(500 km). After the initial 60 miles (100 km),
speeds up to 50 or 55 mph (80 or 90 km/h) are
desirable. While cruising, brief full-throttle acceleration within
the limits of local traffic laws contributes to a good
break-in. Wide-open throttle acceleration in low
gear can be detrimental and should be avoided.
The engine oil installed in the engine at the factory
is a high-quality energy conserving type lubricant.
Oil changes should be consistent with anticipated
climate conditions under which vehicle operations
will occur. For the recommended viscosity and
quality grades Ú
page 419.
NOTE:A new engine may consume some oil during its first
few thousand miles (kilometers) of operation. This
should be considered a normal part of the break-in
and not interpreted as a problem. Please check
your oil level with the engine oil indicator often
during the break in period. Add oil as required.
CAUTION!
Never use Non-Detergent Oil or Straight Mineral
Oil in the engine or damage may result.
4
23_DPF_OM_EN_USC_t.book Page 127
STARTING AND OPERATING179
NOTE:When working with DEF, it is important to know
that:
Any containers or parts that come into contact
with DEF must be DEF compatible (plastic or
stainless steel). Copper, brass, aluminum, iron
or non-stainless steel should be avoided as they
are subject to corrosion by DEF.
If DEF is spilled, it should be wiped up
completely.
Adding Diesel Exhaust Fluid (DEF)
The DEF gauge (located on the instrument cluster)
will display the level of DEF remaining in the tank
Úpage 89.
NOTE:
Driving conditions (altitude, vehicle speed, load,
etc.) will effect the amount of DEF that is used in
your vehicle.
Another factor is that outside temperature can
affect DEF consumption. In cold conditions,
12°F (-11°C) and below, the DEF gauge needle
can stay on a fixed position and may not move
for extended periods of time. This is a normal
function of the system.
There is an electric heater inside the DEF tank
that automatically works when necessary. If the
DEF supply does freeze, the truck will operate
normally until it thaws.
DEF FILL PROCEDURE
NOTE:
For the correct fluid type Ú page 419.
Remove cap from DEF tank (located on drivers side
of the vehicle or in fuel door).
DEF Filler Cap And Fuel Fill Chassis Cab Models
NOTE:
The DEF gauge may take up to five seconds to
update after adding a gallon or more of DEF to
the DEF tank. If you have a fault related to the
DEF system, the gauge may not update to the
new level. See an authorized dealer for service.
The DEF gauge may also not immediately
update after a refill if the temperature of the
DEF fluid is below 39°F (4°C). The DEF tank
heater will possibly warm up the DEF fluid and
allow the gauge to update after a period of run
time. Under very cold conditions, it is possible
that the gauge may not reflect the new fill level
for several drives.
At 40°F (4°C) you could see some increase in
the DEF gauge due to the tank thawing. The
gauge and level sensor are working properly and
are just updating with proper thawed DEF.
Excessive overfilling of the DEF tank can result
in a MIL lamp/fault code and inaccurate level
readings.
Refilling With Nozzles
You can fill up at any DEF distributor.
Proceed as follows:
Insert the DEF nozzle in the filler tube, start
refilling and stop refilling at the first shut-off (the
shut-off indicates that the DEF tank is full). DO
NOT proceed with the refilling, to prevent
spillage of DEF.
Extract the nozzle.
1 — Diesel Exhaust Fluid (DEF) Fill Location
2 — Diesel Fuel Fill Location
4
23_DPF_OM_EN_USC_t.book Page 179