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IN CASE OF EMERGENCY347
Emergency Gas Can Refueling
Most gas cans will not open the flapper doors. A
funnel is provided to allow emergency refueling
with a gas can.
See the following steps for refueling:
1. Retrieve funnel from under the right rear seat.
Fuel Funnel Location
Refueling Funnel
2. Remove the fuel filler cap and insert the funnel
into same filler pipe opening as the fuel nozzle.
Inserting Funnel
3. Ensure funnel is inserted fully to hold flapper doors open.
4. Pour fuel into funnel opening.
5. Remove funnel from filler pipe, clean off prior to putting back in the spare tire storage area.
6. Tighten the fuel filler cap until clicking is heard. This is an indication the cap is properly
tightened.
IF YOUR ENGINE OVERHEATS
If the vehicle is overheating, it will need to be
serviced by an authorized dealer.
Potential signs of vehicle overheating:
Temperature gauge is at HOT (H)
Strong smell of coolant
White smoke coming from engine or exhaust
Coolant bottle coolant has bubbles present
CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
WARNING!
Never have any smoking materials lit in or
near the vehicle when the fuel door is open or
the tank is being filled.
Never add fuel when the engine is running.
This is in violation of most state and federal
fire regulations and may cause the Malfunc -
tion Indicator Light to turn on.
A fire may result if fuel is pumped into a
portable container that is inside of a vehicle.
You could be burned. Always place fuel
containers on the ground while filling.
7
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SERVICING AND MAINTENANCE369
Fuel/Water Separator Filter
Within 10 minutes of vehicle shutdown, turn the
filter drain valve (located on the bottom of the filter
housing) counterclockwise to drain fuel/water;
allow the accumulated water to drain. Leave the
drain valve open until all water and contaminants
have been removed. When clear fuel is visible,
close the drain valve by turning it clockwise.
Upon proper draining of the water from fuel filter
assembly, the Water In Fuel Indicator Light will
remain illuminated for approximately 10 seconds.
If the water was drained while the engine was
running, the Water In Fuel Indicator Light may
remain on for approximately three minutes.
NOTE:Care should be taken in disposing of used fluids
from your vehicle. Used fluids, indiscriminately
discarded, can present a problem to the envi -
ronment. Contact an authorized dealer, service
station, or government agency for advice on recy -
cling programs and for where used fluids and
filters can be properly disposed of in your area.
If more than two ounces or 60 ml of fuel have been
drained, follow the directions for Priming If The
Engine Has Run Out Of Fuel Ú page 370.
FUEL FILTER REPLACEMENT — DIESEL
E
NGINE
NOTE:Using a fuel filter that does not meet FCA US LLC
filtration and water separating requirements can
severely impact fuel system life and reliability.
1. Ensure engine is turned off.
2. Remove the fuel filter protective cover to
access the fuel filter assembly.
Fuel Filter Assembly
3. Place drain pan under the fuel filter assembly.
4. Open the water drain valve, and let any accumulated water and fuel drain.
1 — Water In Fuel Drain Valve
CAUTION!
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appropriate
container.
Do not prefill the fuel filter when installing a
new fuel filter. There is a possibility debris
could be introduced into the fuel filter during
this action. It is best to install the filter dry and
allow the in-tank lift pump to prime the fuel
system.
1 — Retainers
2 — Fuel Filter Protective Cover
8
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370SERVICING AND MAINTENANCE
5. Close the water drain valve.
Fuel Filter Assembly
6. Wipe clean the underside of the filter housing to prevent contamination from entering fuel
system during service.
7. Remove the fuel filter cap and filter from the housing using a socket. Rotate counter -
clockwise for removal.
Fuel Filter Assembly
8. Remove the used fuel filter cartridge from the cap and dispose of according to your local
regulations.
9. Wipe clean the sealing surfaces of the cap and housing. 10. Lubricate o-ring on the cap with clean engine
oil.
11. Install the new fuel filter cartridge onto the cap.
12. Insert the cap and filter into the housing with clockwise rotation, use a socket to tighten.
13. After engine start, verify the fuel filter cap does not leak.
PRIMING IF THE ENGINE HAS RUN OUT
O
F FUEL — DIESEL ENGINE
1. Add a substantial amount of fuel to the tank,
approximately 2 to 5 gal (8L to 19L).
2. Push ignition switch twice without your foot on brake to put vehicle in RUN position. This will
activate the in tank fuel pump for approxi -
mately 30 seconds. Repeat this process twice.
1 — Water Drain Valve
1 — Fuel Filter Cap
2 — Socket Adapter
CAUTION!
Take care when handling the new fuel filter to
prevent contamination from entering the fuel
system.
WARNING!
Do not open the high pressure fuel system with
the engine running. Engine operation causes
high fuel pressure. High pressure fuel spray can
cause serious injury or death.
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386SERVICING AND MAINTENANCE
CavityCartridge Fuse Micro Fuse Description
* If Equipped
F01 ––Spare*
F02 40 Amp Green –Starter
F03 –5 Amp Tan Intelligent Battery Sensor (IBS)
F04 –20 Amp Yellow Fuel Pump MTR/FPCM
F05 –5 Amp Tan Security Gateway
F06 ––Spare*
F07 ––Spare*
F08 –15 Amp Blue Trans Control Module TCM-8HP CYGNUS
F09 ––Spare*
F10 –15 Amp BlueKeyless Ignition Node (KIN)/Radio Frequency Hub (RFHUB)/
Electric Steering Column Lock (ESCL)
F11 –10 Amp Red UCI Port (USB & AUX)
F12 –25 Amp Clear HIFI Amplifier
F13 ––Spare*
F14 ––Spare*
F15 –15 Amp BlueInstrument Panel Cluster (IPC)/Switch Bank-Heavy Duty
Electrical Pkg (SWITCH BANK-HD ELEC)
F16 ––Spare*
F17 ––Spare*
F18 –10 Amp Red Air Conditioning Clutch (AC CLUTCH)
F19 ––Spare*
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420TECHNICAL SPECIFICATIONS
(Continued)
GASOLINE/OXYGENATE BLENDS
Some fuel suppliers blend unleaded gasoline with
oxygenates such as ethanol.
Problems that result from using gasoline
containing more than 15% ethanol (E-15) or
gasoline containing methanol are not the
responsibility of the manufacturer and may void
the New Vehicle Limited Warranty.
DO NOT USE E-85 IN NON-FLEX FUEL
V
EHICLES
Non-Flex Fuel Vehicles (FFV) are compatible with
gasoline containing up to 15% ethanol (E-15). Use
of gasoline with higher ethanol content may void
the New Vehicle Limited Warranty. If a Non-FFV vehicle is inadvertently fueled with
E-85 fuel, the engine will have some or all of these
symptoms:
Operate in a lean mode.
OBD II Malfunction Indicator Light on.
Poor engine performance.
Poor cold start and cold drivability.
Increased risk for fuel system component corro
-
sion.
CNG AND LP FUEL SYSTEM
M
ODIFICATIONS
Modifications that allow the engine to run on
Compressed Natural Gas (CNG) or Liquid Propane
(LP) may result in damage to the engine,
emissions, and fuel system components. Problems
that result from running CNG or LP are not the
responsibility of the manufacturer and may void
the New Vehicle Limited Warranty.
METHYLCYCLOPENTADIENYL
M
ANGANESE TRICARBONYL (MMT) IN
G
ASOLINE
MMT is a manganese-containing metallic additive
that is blended into some gasolines to increase
octane. Gasoline blended with MMT provides no
performance advantage beyond gasoline of the
same octane number without MMT. Gasoline blended with MMT reduces spark plug life and
reduces emissions system performance in some
vehicles. The manufacturer recommends that
gasoline without MMT be used in your vehicle. The
MMT content of gasoline may not be indicated on
the gasoline pump; therefore, you should ask your
gasoline retailer whether the gasoline contains
MMT. MMT is prohibited in Federal law and
California reformulated gasoline.
FUEL SYSTEM CAUTIONS
CAUTION!
DO NOT use E-85, gasoline containing methanol,
or gasoline containing more than 15% ethanol
(E-15). Use of these blends may result in starting
and drivability problems, damage critical fuel
system components, cause emissions to exceed
the applicable standard, and/or cause the
Malfunction Indicator Light to illuminate. Please
observe pump labels as they should clearly
communicate if a fuel contains greater than
15% ethanol (E-15).
CAUTION!
Follow these guidelines to maintain your
vehicle’s performance:
The use of leaded gasoline is prohibited by
Federal law. Using leaded gasoline can impair
engine performance and damage the emis
-
sions control system.
An out-of-tune engine, certain fuel or ignition
malfunctions can cause the catalytic
converter to overheat. If you notice a pungent
burning odor or some light smoke, your engine
may be out-of-tune or malfunctioning and may
require immediate service. Contact an autho -
rized dealer for service assistance.
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