Jump Starting the Vehicle ........................190
Transporting the Vehicle ...........................192
Towing Points ...............................................193
Customer Assistance
Getting the Services You Need ..............194
In California (U.S. Only) ............................195
The Better Business Bureau (BBB) Auto
Line Program (U.S. Only) .....................196
Getting Assistance Outside the U.S. and
Canada ........................................................197
Ordering Additional Owner's Literature
........................................................................1 9 8
Reporting Safety Defects (U.S. Only)
........................................................................1 9 8
Reporting Safety Defects (Canada Only)
........................................................................1 9 9
Fuses
Fuse Specification Chart .........................200
Changing a Fuse .........................................208
Vehicle Inspection Guide
Vehicle Inspection Information ..............210
Maintenance
General Information ...................................219
Opening and Closing the Hood .............220
Under Hood Overview - 6.7L Diesel ......222
Under Hood Overview - 7.3L ...................223
Engine Oil Dipstick - 6.7L Diesel ............224
Engine Oil Dipstick - 7.3L ..........................224
Engine Oil Check - 6.7L Diesel ...............224
Engine Oil Check - 7.3L .............................225
Changing the Engine Oil and Oil Filter
........................................................................226
Oil Change Indicator Reset ......................227
Changing the Engine Air Filter - 6.7L
Diesel ...........................................................228
Changing the Engine Air Filter - 7.3L .....230Draining the Fuel Filter Water Trap - 6.7L
Diesel ...........................................................232
Engine Coolant Check - 6.7L Diesel ......233
Engine Coolant Check - 7.3L ...................238
Automatic Transmission Fluid Check
........................................................................242
Brake Fluid Check .......................................244
Power Steering Fluid Check ....................245
Changing the 12V Battery ........................246
Adjusting the Headlamps ........................247
Washer Fluid Check ...................................249
Fuel Filter - 7.3L ...........................................249
Checking the Wiper Blades ....................249
Changing the Wiper Blades ....................249
Removing a Headlamp ............................250
Changing a Bulb .........................................250
Changing the Engine-Mounted and
Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel ..................................251
Electrical System Inspection ..................254
Air Induction System Inspection ...........254
Exhaust System Inspection ....................255
Brake System Inspection .........................255
Axle Inspection ............................................258
Steering System Inspection ...................259
Suspension System Inspection .............259
Frame and Tow Hook Inspection .........260
Rear Axle Fluid Check ...............................260
Spring U-Bolt Check .................................260
Vehicle Care
General Information ..................................262
Cleaning Products ......................................262
Cleaning the Exterior .................................263
Waxing ............................................................264
Cleaning the Engine ..................................264
Cleaning the Windows and Wiper Blades
........................................................................265
Cleaning the Interior ..................................265
Cleaning the Instrument Panel and
Instrument Cluster Lens ......................266
4
Table of Contents
ENGINE OIL DIPSTICK - 6.7L
DIESEL
E249448
Minimum. A
Nominal. B
Maximum. C
ENGINE OIL DIPSTICK - 7.3L
E250320E250320
Minimum. A
Nominal. B
Maximum. C
ENGINE OIL CHECK - 6.7L
DIESEL
To check the engine oil level consistently
and accurately, do the following:1. Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N).
2. Run engine until it reaches normal
operating temperature.
3. Make sure that your vehicle is on level
ground.
4. Switch the engine off and wait 15
minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood. See Opening and
Closing the Hood (page 220).
6. Remove the dipstick and wipe it with
a clean, lint-free cloth. See Under
Hood Overview (page 222).
7. Replace the dipstick and remove it
again to check the oil level. See
Engine Oil Dipstick (page 224).
8. Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See Engine Oil
Capacity and Specification (page
292).
9. If the oil level is correct, replace the
dipstick and make sure it is fully seated.
Note:Do not remove the dipstick when the
engine is running.
Note: If the oil level is between the
maximum and minimum marks, the oil level
is acceptable. Do not add oil.
Note:The oil consumption of new engines
reaches its normal level after approximately
3,000 mi (5,000 km).
Adding Engine Oil
WARNING: Do not remove the filler
cap when the engine is running.
224
Maintenance
Follow the tire manufacturer's
recommended cold inflation pressure for
the tire size, load range (ply rating) and
steer axle loading typical for their operation
(each steer axle tire equals ½ steer axle
loading).
Special applications may warrant a setting
based on experience with the type of tire
operating loads and conditions. Radial tires
are more sensitive to toe-in setting than
bias ply tires. Fine tuning school bus
alignment to line-haul truck standards
does not drastically improve tire tread life.
STEERING SYSTEM
INSPECTION
WARNING: Failure to maintain the
steering system in proper condition can
cause reduced steering ability resulting
in property damage, personal injury or
death.
Note:Have any steering problems
immediately corrected by a qualified service
technician.
Ask your service technician to examine the
steering mechanism. Only minor
adjustments may be necessary.
Regular inspections should include:
• Checking the tie rod, drag link end
clamp bolts and ball joints for proper
tightness.
• Checking for installation and spread of
cotter pins and tightness of nuts at
both ends of the tie rod and drag link.
• Checking that the pitman arm (steering
arm at steering gear) mounting is tight
and locked. Check system for leaks or
hose chafing. Repair immediately, if
necessary.• Maintaining proper steering gear and
power steering pump lubricant levels.
• Checking steering column joint bolts
and steering linkage, particularly for
body-to-chassis clearance.
Steering Column Joint Bolts
As a good maintenance practice, check
steering column joint bolt tightness every
60,000 mi (96,000 km) or annually,
whichever occurs first. Do not overtighten
the bolts.
Hydraulic System
Whenever draining and refilling the power
steering's hydraulic system for any reason,
bleed air from the system before returning
the vehicle to service. Failure to bleed the
hydraulic system properly can result in
degradation of power system performance.
Consult an authorized dealer who is aware
of the proper procedures for filling and
bleeding the system.
SUSPENSION SYSTEM
INSPECTION
Note:Do not adjust air suspension height
to any setting other than the specified
setting. Altering the height setting changes
the driveline angle and may result in
unwarrantable component damage, such
as transmission component damage.
Verify drive axle air suspension height and
height control valve performance at engine
oil change intervals.
Periodically check:
• Condition of spring leaves for evidence
of fatigue, bending or breakage.
• Condition of suspension mounting
brackets and bushings.
• Torque rod mounting fasteners for
tightness.
259
Maintenance
2
2-Speed Rear Axle.......................................134
A
A/CSee: Climate Control...........................................85About This Manual...........................................7
ABS
See: Brakes............................................................137ABS driving hintsSee: Hints on Driving With Anti-Lock
Brakes................................................................138
Accessories.....................................................315
Accessories
See: Replacement Parts
Recommendation.............................................17
ACCSee: Using Adaptive Cruise Control.............155Adjusting the Headlamps.........................247
Adjusting the Steering Wheel.....................51
Air Brakes.........................................................142
Air Conditioning
See: Climate Control...........................................85Air Conditioning System Capacity and
Specification - 6.7L Diesel....................300
Air Conditioning System Capacity and
Specification - 7.3L...................................301
Air Filter
See: Changing the Engine Air Filter - 6.7L
Diesel.................................................................228
See: Changing the Engine Air Filter -
7.3L.....................................................................230
Air Induction System Inspection............254
Air Suspension...............................................176
Appendices....................................................343
At a Glance.......................................................23
Audible Warnings and Indicators.............69
Audio Input Jack............................................313
Audio System...............................................309
General Information.........................................309Audio Unit......................................................309
Autolamps........................................................55
Automatic High Beam Control.................56
Automatic Transmission............................128
Automatic Transmission Fluid Capacity
and Specification.....................................302Automatic Transmission Fluid
Check.............................................................242
Auxiliary Power Points.................................95
Auxiliary Switches........................................315
Axle Inspection.............................................258
B
BatterySee: Changing the 12V Battery.....................246Bonnet LockSee: Opening and Closing the Hood..........220Booster Seats..................................................32
Brake Fluid Check........................................244
Brake Fluid Specification..........................303
Brakes................................................................137
General Information...........................................137Brake System Inspection..........................255
Breaking-In.....................................................186
Bulb Specification Chart...........................292
C
Canceling the Set Speed...........................162
Capacities and Specifications...............288
Car Wash
See: Cleaning the Exterior..............................263Catalytic Converter.......................................116
Changing a Bulb..........................................250
Changing a Fuse..........................................208
Changing a Road Wheel...........................284
Changing the 12V Battery.........................246
Changing the Engine Air Filter - 6.7L
Diesel.............................................................228
Changing the Engine Air Filter -
7.3L.................................................................230
Changing the Engine-Mounted and
Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel....................................251
Changing the Engine Oil and Oil
Filter...............................................................226
Changing the Wiper Blades.....................249
Charging a Device..........................................98
Checking the Wiper Blades.....................249
Child Restraint and Seatbelt
Maintenance.................................................44
Child Restraint Positioning.........................34
369
Index