2023 DODGE HORNET maintenance

234SERVICING AND MAINTENANCE
This vehicle has not been designed for use with
propylene glycol-based engine coolant. Use of
propylene glycol-based engine coolant is not recom -
mended.
 Some vehicles require special tools to add coolant
properly. Failure to fill these systems properly could
lead to severe internal engine damage. If any coolant is
needed to be added to the system please contact an
authorized dealer.
Adding Coolant

Your vehicle has been built with an improved engine coolant
(OAT coolant conforming to MS.90032) that allows extended
maintenance intervals. This engine coolant (antifreeze) can
be used up to 10 years or 150,000 miles (240,000 km)
before replacement. To prevent reducing this extended
maintenance period, it is important to use the same engine
coolant (OAT coolant conforming to MS.90032) throughout
the life of your vehicle.

Please review these recommendations for using OAT
engine coolant that meets the requirements of the
manufacturer Material Standard MS.90032. When adding
engine coolant:
We recommend using Mopar® Antifreeze/Coolant
10 Year/150,000 Mile (240,000 km) Formula OAT
that meets the requirements of the manufacturer
Material Standard MS.90032.
 Mix a minimum solution of 50% OAT engine coolant
that meets the requirements of the manufacturer
Material Standard MS.90032 and distilled water. Use higher concentrations (not to exceed 70%) if
temperatures below −34°F (−37°C) are anticipated.
Please contact an authorized dealer for assistance.
 Use only high purity water such as distilled or deionized
water when mixing the water/engine coolant solution.
The use of lower quality water will reduce the amount
of corrosion protection in the engine cooling system.
NOTE:
It is the owner's responsibility to maintain the proper
level of protection against freezing according to the
temperatures occurring in the area where the vehicle is
operated.
 Some vehicles require special tools to add coolant
properly. Failure to fill these systems properly could
lead to severe internal engine damage. If any coolant is
needed to be added to the system, please contact an
authorized dealer.
 Mixing engine coolant types is not recommended and
can result in cooling system damage. If HOAT and OAT
coolant are mixed in an emergency, have an authorized
dealer drain, flush, and refill with OAT coolant
(conforming to MS.90032) as soon as possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of engine
coolant (antifreeze), and to ensure that engine coolant will
return to the radiator from the coolant expansion bottle/
recovery tank (if equipped). The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
Disposal Of Used Coolant
Used ethylene glycol-based coolant (antifreeze) is a
regulated substance requiring proper disposal. Check with
your local authorities to determine the disposal rules for
your community. To prevent ingestion by animals or
children, do not store ethylene glycol-based coolant in
open containers or allow it to remain in puddles on the
ground. If ingested by a child or pet, seek emergency
assistance immediately. Clean up any ground spills
immediately.
WARNING!

Do not open a hot engine cooling system. Never add
engine coolant (antifreeze) when the engine is over -
heated. Do not loosen or remove the cap to cool an
overheated engine. Heat causes pressure to build up
in the cooling system. To prevent scalding or injury,
do not remove the pressure cap while the system is
hot or under pressure.
 Do not use a pressure cap other than the one speci -
fied for your vehicle. Personal injury or engine
damage may result.

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SERVICING AND MAINTENANCE235
Coolant Level
The coolant expansion bottle provides a quick visual
method for determining that the coolant level is adequate.
With the engine off and cold, the level of the engine
coolant (antifreeze) in the bottle should be between the
“MIN” and “MAX” marks.
As long as the engine operating temperature is
satisfactory, the coolant bottle need only be checked once
a month.
When additional engine coolant is needed to maintain the
proper level, it should be added to the coolant bottle.
Do not overfill.
Engine Coolant Level — 2.0L
With the engine OFF and cold, the level of the engine
coolant should be within the OK range between the
ADD and FULL range on the dipstick.

1. Remove the cap with level dipstick from the engine
coolant bottle.

2. Clean off the coolant from the dipstick.
3. Rest the cap on the opening of the coolant bottle without tightening the cap.
4. Remove the cap with dipstick and check the coolant level on the dipstick.
The radiator normally remains completely full, so there is
no need to remove the radiator/coolant pressure cap
unless checking for engine coolant freeze point or
replacing coolant. Advise your service attendant of this. As
long as the engine operating temperature is satisfactory,
the coolant bottle need only be checked once a month.
When additional engine coolant is needed to maintain the
proper level, only OAT coolant that meets the
requirements of the manufacturer Material Standard
MS.90032 should be added to the coolant bottle.
Do not overfill.
Cooling System Notes
NOTE:When the vehicle is stopped after a few miles/kilometers
of operation, you may observe vapor coming from the front
of the engine compartment. This is normally a result of
moisture from rain, snow, or high humidity accumulating on the radiator and being vaporized when the thermostat
opens, allowing hot engine coolant (antifreeze) to enter
the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.

Do not overfill the coolant expansion bottle.
 Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant needs
to be added, the contents of the coolant expansion
bottle must also be protected against freezing.
 If frequent engine coolant additions are required, the
cooling system should be pressure tested for leaks.
 Maintain engine coolant concentration at a minimum
of 50% OAT coolant (conforming to MS.90032) and
distilled water for proper corrosion protection of your
engine which contains aluminum components.
 Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
 Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
 Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine cooling performance,
poor gas mileage, and increased emissions.
WARNING!
Do not open a hot engine cooling system. Never add
engine coolant (antifreeze) when the engine is over -
heated. Do not loosen or remove the cap to cool an
overheated engine. Heat causes pressure to build up
in the cooling system. To prevent scalding or injury,
do not remove the pressure cap while the system is
hot or under pressure.
 Do not use a pressure cap other than the one speci -
fied for your vehicle. Personal injury or engine
damage may result.
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236SERVICING AND MAINTENANCE
BRAKE SYSTEM
In order to ensure brake system performance, all brake
system components should be inspected periodically.
For the proper maintenance intervals
Úpage 224.
Brake Master Cylinder
The fluid in the master cylinder should be checked when
performing under hood services or immediately if the
Brake Warning Light is illuminated.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the fluid
level up to the requirements described on the brake fluid
reservoir. With disc brakes, fluid level can be expected to
fall as the brake pads wear. Brake fluid level should be
checked when pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
Use only the manufacturer recommended brake fluid
Úpage 269.
AUTOMATIC TRANSMISSION —
I
F EQUIPPED
Special Additives
It is strongly recommended against using any special
additives in the transmission. Automatic Transmission
Fluid (ATF) is an engineered product and its performance
may be impaired by supplemental additives. Therefore, do
not add any fluid additives to the transmission. Avoid
using transmission sealers as they may adversely affect
seals.
Fluid Level Check
The fluid level is preset at the factory and does not require
adjustment under normal operating conditions. Routine
fluid level checks are not required; therefore the
transmission has no dipstick. An authorized dealer can
check your transmission fluid level using special service
tools. If you notice fluid leakage or transmission
malfunction, visit an authorized dealer immediately to
have the transmission fluid level checked. Operating the
vehicle with an improper fluid level can cause severe
transmission damage.
WARNING!
Riding the brakes can lead to brake failure and possibly
a collision. Driving with your foot resting or riding on the
brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible brake
damage. You would not have your full braking capacity
in an emergency.
WARNING!
 Use only the manufacturer recommended brake fluid Úpage 269. Using the wrong type of brake fluid can
severely damage your brake system and/or impair its
performance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
 To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that has
been in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in an open container absorbs moisture from the
air resulting in a lower boiling point. This may cause
it to boil unexpectedly during hard or prolonged
braking, resulting in sudden brake failure.
This could result in a collision.
 Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
 Do not allow petroleum-based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
CAUTION!
Do not use chemical flushes in your transmission as the
chemicals can damage your transmission components.
Such damage is not covered by the New Vehicle Limited
Warranty.

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SERVICING AND MAINTENANCE237
Fluid And Filter Changes
Under normal operating conditions, the fluid installed at
the factory will provide satisfactory lubrication for the life
of the vehicle.
Routine fluid and filter changes are not required. However,
change the fluid and filter if the fluid becomes
contaminated (with water, etc.), or if the transmission is
disassembled for any reason.
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life.
Use only the manufacturer specified transmission fluid
Úpage 269. It is important to maintain the transmission
fluid at the correct level using the recommended fluid.
NOTE:No chemical flushes should be used in any transmission;
only the approved lubricant should be used.
FUSES
General Information
The fuses protect electrical systems against excessive
current.
When a device does not work, you must check the fuse
element inside the blade fuse for a break/melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may result in
vehicle battery discharge.

Blade Fuses

CAUTION!
If a transmission fluid leak occurs, visit an authorized
dealer immediately. Severe transmission damage may
occur. An authorized dealer has the proper tools to
adjust the fluid level accurately.
CAUTION!
Using a transmission fluid other than the manufacturer
recommended fluid may cause deterioration in
transmission shift quality and/or torque converter
shudder. For fluid specifications
Úpage 269.
WARNING!

When replacing a blown fuse, always use an appro -
priate replacement fuse with the same amp rating as
the original fuse. Never replace a fuse with another
fuse of higher amp rating. Never replace a blown
fuse with metal wires or any other material. Do not
place a fuse inside a circuit breaker cavity or vice
versa. Failure to use proper fuses may result in
serious personal injury, fire and/or property damage.
 Before replacing a fuse, make sure that the ignition
is off and that all the other services are switched off
and/or disengaged.
 If the replaced fuse blows again, contact an autho -
rized dealer.
 If a general protection fuse for safety systems
(air bag system, braking system), power unit systems
(engine system, transmission system) or steering
system blows, contact an authorized dealer.
1 — Fuse Element
2 — Blade Fuse with a good/functional fuse element
3 — Blade Fuse with a bad/not functional fuse element
(blown fuse)
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238SERVICING AND MAINTENANCE
Power Distribution Center/Fuses And Relays
The Front Power Distribution Center is located in the engine compartment. This module contains fuses and relays. Fuse cavity locations are printed on the inside of the power distribution
center cover.
Underhood Power Distribution Location
CAUTION!
When installing the power distribution center cover, it is important to ensure the cover is properly positioned and fully latched. Failure to do so may allow water to get into the power
distribution center and possibly result in an electrical system failure.

23_GG_OM_EN_USC_t.book Page 238

SERVICING AND MAINTENANCE239
The fuse box screw and cover must be removed to gain
access to the fuses.

Fuse Box Cover And Locking Screw Removal

For fuse box access, proceed as follows:

1. Turn the locking screw counterclockwise.

2. Slowly release the screw.
3. Remove the fuse box cover by sliding it upward.
4. Reverse the procedure to reinstall.
1 — Fuse Cover
2 — Locking Screw
CavityCartridge Fuse Maxi FuseMini FuseDescription
* If Equipped
F01 –70 Amp Tan –BCM1
F02 –70 Amp Tan –BCM2 / RDU
F03 20 Amp Blue ––BCM3
F04 40 Amp Green ––BCM Valves
F05 –40 Amp Orange –PTC 1
F06 –20 Amp Yellow –Front Wiper Motor
F07 –20 Amp Yellow –DTCM
F08 30 Amp Pink ––Power Supply F24 - F87 - Fxx
F09 ––7.5 Amp Brown ECM T09
F10 ––15 Amp BlueHorn
F11 ––5 Amp TanEngine Secondary Loads
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240SERVICING AND MAINTENANCE
F14 ––7.5 Amp Brown LTR
F15 –40 Amp Orange –BSM Pump
F16 ––10 Amp RedECM / TCM / AGSM
F17 ––10 Amp RedEngine Primary Loads
F18 ––5 Amp TanIGNM
F19 ––7.5 Amp Brown A/C Compressor
F20 ––15 Amp BlueRear Cargo Outlet
F21 ––20 Amp Yellow Fuel Pump
F22 ––15 Amp BlueECM
F23 ––5 Amp TanUSB / Aux Outlet
F24 ––10 Amp RedDTCM
F30 ––5 Amp TanAWD DTCM
F81 –30 Amp Green –Brake Booster Vacuum Pump
F82 –––Spare
F83 40 Amp Green ––HVAC Fan
F84 ––7.5 Amp Brown Rad Fan Enable
F87 ––5 Amp TanAGSM
F88 ––7.5 Amp Brown Heated Mirrors & Washer Nozzle
F89 30 Amp Pink ––Rear Window Defrost
F90 ––5 Amp TanIntelligent Battery Sensor
Cavity Cartridge Fuse Maxi FuseMini FuseDescription
* If Equipped

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SERVICING AND MAINTENANCE241
Relays
Cavity Maxi Fuse Mini FuseDescription
T02 ––Not Used
T03 –30 AmpHorn
T05 –30 AmpA/C Compressor
T06 –30 AmpRad Fan Enable
T07 50 Amp –Aux.1 / DTCM
T08 –30 AmpHVAC Fan
T09 –30 AmpEngine Main Relay
T10 ––Not Used
T14 –30 AmpRear Cargo Power Outlet
T17 –30 AmpRear Window Defrost/Heated Mirrors
T19 ––Not Used
T20 –30 AmpStarter Relay R1
T31 –30 AmpFuel Pump
T89 ––Not Used
T90 –30 AmpBrake Booster Vacuum Pump
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