2022 YAMAHA YZF-R1 maintenance

Periodic maintenance and adjustment
7-2
7
EAU67092
Tool kitThe tool kit should be stored separate-
ly from the vehicle. However, there are
some tools located under the seat.
(See page 4-38.)
The information included in this manual
and the tools provided are intended to
assist you in the performance of pre-
ventive maintenance and minor re-
pairs. However, a torque wrench and
other tools are necessary to perform
certain maintenance work correctly.TIPIf you do not have the tools or experi-
ence required for a particular job, have
your Yamaha dealer perform it for you.1. Hexagon wrench
1
UB3LE1E0.book Page 2 Tuesday, August 10, 2021 2:28 PM

Periodic maintenance and adjustment
7-3
7
EAU71033
Periodic maintenance chartsTIPItems marked with an asterisk should be performed by your Yamaha dealer because these items require special tools,
data, and technical skills.
 From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
 The annual checks must be performed every year, except if a distance-based maintenance is performed in-
stead.
EAU71051
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√√√√
2 *Spark plugs • Check condition.
• Adjust gap and clean.
√√
• Replace. √√
3 *Valve clearance • Check and adjust. Every 40000 km (24000 mi)
4 *Fuel injection • Check engine idle speed.
√√√√√√
• Check and adjust synchroniza- tion. √√√√√
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gaskets if necessary. √√√√√
UB3LE1E0.book Page 3 Tuesday, August 10, 2021 2:28 PM

Periodic maintenance and adjustment
7-4
7
6*Evaporative emis-
sion control system • Check control system for dam-
age.
• Replace if necessary. √√
7 *Air induction sys-
tem • Check the air cut-off valve, reed
valve, and hose for damage.
• Replace any damaged parts if necessary. √√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
UB3LE1E0.book Page 4 Tuesday, August 10, 2021 2:28 PM

Periodic maintenance and adjustment
7-5
7
EAU71353
General maintenance and lubrication chartNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Diagnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 40000 km (24000 mi)
3Clutch • Check operation.
•Adjust. √√√√√
4 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
5 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
6 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
7 *Brake fluid • Change. Every 2 years
8 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
9 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearings • Check bearing for looseness or
damage. √√√√
UB3LE1E0.book Page 5 Tuesday, August 10, 2021 2:28 PM

Periodic maintenance and adjustment
7-6
7
11*Swingarm pivot
bearings • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
12 Drive chain • Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings • Check bearing assemblies for
looseness. √√ √
• Moderately repack with lithium- soap-based grease. √√
14 *Steering damper • Check operation and for oil leak-
age. √√√√
15 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
16 Brake lever pivot
shaft
• Lubricate with silicone grease.
√√√√√
17 Brake pedal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
19 Shift pedal pivot
shaft • Lubricate with molybdenum di-
sulfide grease. √√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
UB3LE1E0.book Page 6 Tuesday, August 10, 2021 2:28 PM

Periodic maintenance and adjustment
7-7
7
20 Sidestand• Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
21 *Sidestand switch • Check operation and replace if
necessary. √√√√√√
22 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
23 *Shock absorber as-
sembly • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
24 *Rear suspension re-
lay arm and con-
necting arm
pivoting points
• Check operation.
√√√√
25 Engine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
26 Engine oil filter car-
tridge • Replace.
√√√
27 *Cooling system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
28 *EXUP system • Check operation, cable free play
and pulley position. √√√
29 *Front and rear
brake switches
• Check operation.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)UB3LE1E0.book Page 7 Tuesday, August 10, 2021 2:28 PM

Periodic maintenance and adjustment
7-8
7
EAU72811
TIPAir filter
• This model’s air filter uses a disposable oil-coated paper element. This element cannot be cleaned with compressed air, doing so will only damage it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check the front and rear brake fluid levels. Replenish if necessary.
• Every two years replace the rear brake master cylinder, the internal components of the front brake master cylinder, the brake calipers, and change the brake fluid.
• Replace the brake hoses every four years or sooner if cracked, damaged, or if any section of the stainless steel brake hose has turned black.30 *Moving parts and
cables • Lubricate.
√√√√√
31 *Throttle grip • Check operation.
• Lubricate throttle grip housing
tube guides. √√√√√
32 *Lights, signals and
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
UB3LE1E0.book Page 8 Tuesday, August 10, 2021 2:28 PM

Periodic maintenance and adjustment
7-9
7
EAU88620
Cowlings and panelsThe cowlings and panels shown need
to be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.Panels A and B
To remove a panel
Remove the quick fastener and bolt,
and then pull the panel off.
1. Panel A
2. Panel B
1
2
1. Cowling A
2. Panel C
1. Cowling B
2. Panel a
1
2
1
2 2
1. Quick fastener
2. Bolt
3. Panel A
1. Quick fastener
2. Bolt
3. Panel B
2
3 1 1
1
2
3
UB3LE1E0.book Page 9 Tuesday, August 10, 2021 2:28 PM