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Operating the drive select lever and driving in reverse ....................................... 7-3
Engine break-in ........................................... 7-4
Parking ........................................................ 7-5
Parking on a slope ...................................... 7-5
Accessories and loading ............................. 7-6
RIDING YOUR ATV ........................................ 8-1 GETTING TO KNOW YOUR ATV ................ 8-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 8-2
BE CAREFUL WHERE YOU RIDE ............... 8-9
TURNING YOUR ATV................................ 8-12
CLIMBING UPHILL ................................... 8-13
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................ 8-17
CROSSING THROUGH SHALLOW WATER .................................................... 8-18
RIDING OVER ROUGH TERRAIN ............. 8-20
SLIDING AND SKIDDING .......................... 8-20
WHAT TO DO IF... ..................................... 8-21
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 9-1 Owner’s Manual and tool kit ....................... 9-2
Periodic maintenance chart: Emission control system .......................................... 9-3 Periodic maintenance chart: General
maintenance and lubrication .................... 9-5
Checking the spark plug............................. 9-9
Engine oil .................................................. 9-10
Why Yamalube.......................................... 9-13
Transmission oil ........................................ 9-14
Cleaning the air filter element ................... 9-15
Cleaning the spark arrester ...................... 9-18
Adjusting the carburetor ........................... 9-19
Adjusting the engine idling speed ............ 9-19
Adjusting the throttle lever free play ......... 9-20
Valve clearance......................................... 9-21
Brakes....................................................... 9-21
Checking the front and rear brake shoes ...................................................... 9-21
Adjusting the front brake lever free play... 9-23
Adjusting the rear brake lever free play .... 9-24
Drive chain slack....................................... 9-25
Lubricating the drive chain ....................... 9-27
Checking and lubricating the cables ........ 9-28
Checking and lubricating the front and rear brake levers ..................................... 9-28
Checking the wheel hub bearings ............ 9-29
Lubricating the front arm pivots ............... 9-29
Lubricating the front knuckle pivots ......... 9-30
Lubricating the steering shaft ................... 9-30
Battery ...................................................... 9-31
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3-6
3gerous loss of lights or engine power. Also, the
battery tends to discharge more quickly if elec-
trical accessories are added.
WARNING
EWB00073Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
to save yourself. Also, deadly levels of carbon
monoxide can linger for hours or days in en-
closed or poorly ventilated areas. If you experi-
ence any symptoms of carbon monoxide
poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.
Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open
windows and doors, carbon monoxide can
rapidly reach dangerous levels.
Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages,
or carports.
Do not run engine outdoors where engine
exhaust can be drawn into a building through
openings such as windows and doors.
WARNING
EWB02592When transporting the ATV in another vehicle,
be sure it is kept upright and that the fuel cock
is in the “OFF” position. Otherwise, fuel may
leak out of the carburetor or fuel tank.
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4-1
4
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Fuel tank cap
2. Fuel cock
3. Air filter
4. Fuse
5. Battery
6. Rear shock absorber
7. Kickstarter lever cap
1 2 3 4,576
1. Spark arrester
2. Reflector
3. Tool kit
4. Front shock absorber
5. Spark plug
6. Engine oil filler cap
7. Transmission oil filler cap123 4
76 5
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Page 34 of 126
5-7
5
EBU33893KickstarterUse the kickstarter to start the engine when the
battery voltage is low. 1. Remove the seat (page 5-13), and then re- move the kickstarter lever.
2. Remove the kickstarter lever cap. 3. Install the kickstarter lever.
4. Move the kickstarter lever down lightly with
your foot until the gears engage, and then
push it down smoothly but forcefully.1. Kickstarter lever
1
1. Kickstarter lever cap
1
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Page 35 of 126
5-8
5
5. When the engine has started, remove the kickstarter lever and store it under the seat.
6. Install the kickstarter lever cap and the seat.
NOTICEECB02300Do not use the kickstarter if the battery is not
installed or if the battery leads are not connect-
ed.
EBU37980Fuel tank capRemove the fuel tank cap by turning it counter-
clockwise.
WARNING
EWB02522Gasoline and gasoline vapors are extremely
flammable. To avoid fires and explosions and
to reduce the risk of injury when refueling, fol-
low these instructions. 1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Nev-
er refuel while smoking, or while in the vicinity
1. Fold out.
2. Push down.
1
2
1. Fuel tank cap
1
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7-2
7
Ambient temp./starter (choke) position
6. Release the throttle lever and start the engine by pushing the start switch.
TIPIf the engine fails to start, release the start
switch, then push it again. Pause a few seconds
before the next attempt. Each cranking should
be as short as possible to preserve battery en-
ergy. Do not crank the engine more than 10 sec-
onds on each attempt.
If the engine fails to start using the start switch,
try using the kickstarter. (See page 5-7.)
7. If the engine is started with the starter (choke)
lever in position (1), move the lever to position
(2) to warm up the engine. If the engine is
started with the starter (choke) lever in posi-
tion (2), keep the lever in this position to warm
up the engine.
8. Continue warming up the engine until it idles smoothly, then return the starter (choke) lever
to position (3) before riding.TIPThe engine is warm when it responds quickly to
the throttle with the starter (choke) turned off. 9. Release the parking brake.NOTICEECB00164For maximum engine life, never accelerate
hard when the engine is cold!
1. Fully open
2. Half open
3. Closed
4. Starter (choke) lever
4
3
2
1
(1) (3)
(2)
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9-31
9
TIPFor parts equipped with a grease nipple, use a
grease gun. EBU34022BatteryThis model is equipped with a 12-volt VRLA
(valve-regulated lead-acid) battery. There is no
need to check the electrolyte or to add distilled
water. However, the battery lead connections
need to be checked and tightened, and the bat-
tery terminals cleaned if corroded. If the battery
seems to have discharged, recharge it as soon as
possible.TIPWear gloves and eye protection in a ventilated
area away from sparks and open flames. Wash
hands after handling.
It is recommended to have the battery serviced
by a Yamaha dealer.
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space.
KEEP OUT OF REACH OF CHILDREN. To remove the battery
1. Remove the seat. (See page 5-13.)
2. Unhook the battery band.
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9-32
9
3. Disconnect the negative battery lead first,
then the positive battery lead by removing
their bolt. NOTICE: When removing the bat-
tery, the main switch must be off, and the
negative lead must be disconnected be-
fore the positive lead.
[ECB01002]
4. Pull the battery out of its compartment.
NOTICEECB00622Never attempt to open the battery or remove
the battery cell seals, as this would permanent-
ly damage the battery. To charge the battery
Confirm the recommended charging rate as
specified on the battery itself.
Select a suitable charger and follow the manu-
facturer’s instructions.NOTICEECB00933To charge a VRLA (valve-regulated lead-acid)
battery, a special battery charger is required.
Using a conventional battery charger will dam-
age the battery. To store the battery
If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.
If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.
1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery
4. Battery band
3
4
2
1
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