2022 YAMAHA XMAX 300 check engine light

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical keys ......................... 3-3
Smart key ....................................... 3-5
Replacing the smart key battery..... 3-6
Main switch .................................... 3-8
Instrument an d control functions ... 4-1
Indicator lights and warning
lights............................................ 4-1
Speedometer .................................. 4-3
Tachometer .................................... 4-3
Multi-function display ..................... 4-4
Handlebar switches ...................... 4-12
Front brake lever .......................... 4-13
Rear brake lever ........................... 4-14
Anti-lock brake system (ABS)....... 4-14
Traction control system ................ 4-15
Fuel tank cap ................................ 4-17
Fuel ............................................... 4-18 Fuel tank overflow hose ................ 4-19
Catalytic converter ........................ 4-20
Storage compartments ................. 4-20
Windshield .................................... 4-22
Handlebar position ....................... 4-24
Adjusting the shock absorber
assemblies ................................. 4-25
Auxiliary DC jack .......................... 4-25
Sidestand ...................................... 4-26
Ignition circuit cut-off system ....... 4-27
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Parking ............................................ 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Tool kit ............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system .............. 7-3 General maintenance and
lubrication chart .......................... 7-4
Removing and installing the panel............................................ 7-8
Checking the spark plug................. 7-9
Canister ........................................ 7-10
Engine oil and oil filter element..... 7-10
Final transmission oil .................... 7-13
Coolant ......................................... 7-14
Air filter and V-belt case air filter elements .................................... 7-15
Checking the throttle grip free play ............................................ 7-19
Valve clearance............................. 7-20
Tires .............................................. 7-20
Cast wheels .................................. 7-22
Checking the front and rear
brake lever free play .................. 7-22
Checking the front and rear brake pads ................................ 7-23
Checking the brake fluid level ...... 7-23
Changing the brake fluid .............. 7-25
Checking the V-belt ...................... 7-25
Checking and lubricating the cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
Lubricating the front and rear brake levers ............................... 7-26
Checking and lubricating the centerstand and sidestand........ 7-27UBBAE1E0.book Page 1 Monday, October 4, 2021 4:51 PM

Instrument and control functions
4-1
4
EAU4939R
In dicator lig hts and warning
lig hts
EAU11033
Turn si gnal in dicator li ghts “ ”
an d“”
Each indicator light will flash when its
corresponding turn signal lights flash.
EAU11081
Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU88712
Malfunction in dicator li ght
(MIL) “ ”
This light comes on or flashes if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system. The electri-
cal circuit of the warning light can be
checked by turning the vehicle power
on. The light should come on for a few
seconds, and then go off. If the light
does not come on initially when the ve-
hicle power is turned on, or if the light
remains on, have a Yamaha dealer
check the vehicle.NOTICE
ECA26820
If the MIL starts flashin g, re duce en-
g ine spee d to prevent exhaust sys-
tem damag e.
TIPThe engine is sensitively monitored by
the on-board diagnostic system to de-
tect deterioration and malfunction of
the emission control system. Therefore
the MIL may come on or flash due to
vehicle modifications, lack of mainte-
nance, or excessive/improper use of
the vehicle. To prevent this, observe
these precautions.
 Do not attempt to modify the soft-
ware of the engine control unit.
 Do not add any electrical acces-
sories that interfere with engine
control.
 Do not use aftermarket accesso-
ries or parts such as suspension,
spark plugs, injectors, exhaust
system, etc.
 Do not change the drivetrain
specifications (chain, sprockets,
wheels, tires, etc.).
 Do not remove or alter the O2 sen-
sor, air induction system, or ex-
haust parts (catalysts or EXUP,
etc.).
 Maintain V-belt and drive belt (if
equipped) properly.
1. Left turn signal indicator light “ ”
2. Right turn signal indicator light “ ”
3. High beam indicator light “ ”
4. Anti-lock Brake System (ABS) warning
light “ ”
5. Malfunction indicator light “ ”
6. Traction control system indicator light “ ”
7. Smart key system indicator light “ ”ZAUM1548
1
2
ABS
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Instrument and control functions
4-2
4 
Maintain correct tire pressure.
 Do not operate the vehicle in an
extreme manner. For example, re-
peated or excessive opening and
closing of the throttle, racing,
burnouts, wheelies, etc.
EAU78173
ABS warnin g li ght “ ”
This warning light comes on when the
vehicle is first turned on, and goes off
after starting riding. If the warning light
comes on while riding, the anti-lock
brake system may not work correctly.
WARNING
EWA16043
If the ABS warnin g lig ht does not
turn off after reachin g 10 km/h (6
mi/h), or if the warnin g li ght comes
on while ri din g:
 Use extra caution to avoi d pos-
si ble wheel lock d uring emer-
g ency brakin g.
 Have a Yamaha dealer check
the vehicle as soon as possi ble.
TIPIf the engine is revved while the brakes
are applied or the vehicle is on its cen-
terstand (if equipped), the ABS warning
light may come on. If this happens, turn
the vehicle power off and then back on
again to reset the ABS warning light.
EAU78591
Traction control system in dicator
li g ht “TCS”
This indicator light will flash when trac-
tion control has engaged.
If the traction control system is turned
off, this indicator light will come on.
(See page 4-15.)TIPWhen the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check vehicle.
EAU78602
Smart key system in dicator
li g ht “ ”
This indicator light communicates the
status of the smart key system. When
the smart key system is operating nor-
mally, this indicator light will be off. If
there is an error in the smart key sys-
tem, the indicator light will flash. The
indicator light will also flash when com-
munication between the vehicle and
smart key takes place and when cer-
tain smart key system operations are
carried out.
ABS
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Instrument and control functions
4-16
4
TIPTurn the traction control system off to
help free the rear wheel if the vehicle
gets stuck in mud, sand, or other soft
surfaces.NOTICE
ECA16801
Use only the specified tires. (See
pa ge 7-20.) Usin g different size d
tires will prevent the traction control
system from controllin g tire rotation
accurately.
Resettin g the traction control sys-
tem
The traction control system will auto-
matically disable under certain condi-
tions; such as when a sensor fault is
detected, or when only one wheel is al-
lowed to rotate for more than a few
seconds. Should this happen, the “ ”
indicator light will come on, and possi-
bly the “ ” warning light, too.TIPWhen the vehicle is on the centerstand,
do not rev the engine for an extended
period of time. Otherwise, the traction
control system will automatically dis-
able and need to be reset.
If the traction control system automat-
ically disables, try resetting it as fol-
lows. 1. Stop the vehicle and turn it off completely.
2. Wait a few seconds and then turn the vehicle power on.
3. The “ ” indicator light should turn off and the system be en-
abled.TIPIf the “ ” indicator light remains on af-
ter resetting, the vehicle may still be
ridden; however, have a Yamaha deal-
er check the vehicle as soon as possi-
ble.4. Have a Yamaha dealer check thevehicle and turn off the “ ”
warning light.
1. Traction control system indicator light “ ”
2. Traction control system displayZAUM1536
1
2
1. Traction control system indicator light “ ”
2. Engine trouble warning light “ ”ZAUM1550
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Operation and important rid ing points
6-2
6
EAUM4460
Startin g the eng ineThe ignition circuit cut-off system will
enable starting when the sidestand is
be up.
To start the engine1. Turn the main switch on.
2. Confirm the indicator and warning
light(s) come on for a few sec-
onds, and the go off. (See page
4-1.)TIPDo not start the engine if the mal-
function indicator light remains on.
 The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.3. Close the throttle completely.
4. While applying the front or rear
brake, push the start switch. 5. Release the start switch when the
engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.
NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
EAUM4280
TIPThis model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. In this case, the malfunction
Indicator light will come on but this is
not a malfunction. Turn the vehicle
power off and then back on again to
cancel the Indicator light. Failing to do
so will prevent the engine from starting
even though the engine will crank
when pushing the start switch.
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Periodic maintenance an d a djustment
7-6
7
21 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and when the oil change indicator flashes or
comes on. √
22 En
gine oil filter ele-
ment •Replace.
√√√
23 *Final transmission
oil • Check vehicle for oil leakage.
√√√√√
• Change. √√√
24 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
25 *V-belt • Replace. When the V-belt replacement indicator flashes [every 20000 km (12000 mi)]
26 *Front an
d rear
b rake switches • Check operation.
√√√√√√
27 *Movin
g parts an d
ca bles • Lubricate.
√√√√√
28 *Throttle g
rip hous-
in g an d ca ble • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
29 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(
18000 mi)40000 km
(24000 mi)
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Periodic maintenance an d a djustment
7-9
7
EAU19623
Checkin g the spark plu gThe spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
it should be removed and checked in
accordance with the periodic mainte-
nance and lubrication chart. In addi-
tion, the condition of the spark plug
can reveal the condition of the engine.
The porcelain insulator around the
center electrode of the spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally). If the spark plug shows a
distinctly different color, the engine
could be operating improperly. Do not
attempt to diagnose such problems
yourself. Instead, have a Yamaha deal-
er check the vehicle.
If the spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced. Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.
Specifie
d spark plu g:
NGK/LMAR8A-9
1. Spark plug gapSpark plu g g ap:
0.8–0.9 mm (0.031–0.035 in)
Ti ghtenin g torque:
Spark plug: 12.5 N·m (1.25 kgf·m, 9.22 lb·ft)
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Periodic maintenance an d a djustment
7-10
7
EAU36113
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
 Check each hose connection. 
Check each hose and canister for
cracks or damage. Replace if
damaged.
 Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAUM3980
Engine oil an d oil filter ele-
mentThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the en gine oil level
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather hose
2
1
ZAUM1458
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