Location of important labels
1-2
1
For Cana
da
CMVSSCANADANSVAC
TRANSPORT
506
3RV-21668-A0
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT
REAR 100 kPa, {1.00 kgf/cm
2}, 15 psi
100 kPa, {1.00 kgf/cm2}, 15 psi
:
:
3RV-21668-B0
INFORMATION SUR LES PNEUS
La pression des pneus à froid doit normalement
être réglée comme suit.
AVANT
ARRIERE 100 kPa, {1.00 kgf/cm2}, 15 psi
100 kPa, {1.00 kgf/cm2}, 15 psi
:
:
1
3
4 2
UBMA80E0.book Page 2 Wednesday, October 20, 2021 8:57 AM
Location of important labels
1-7
1
**.* kPa
*.** kgf/cm²
*.* psi **.* kPa
*.** kgf/cm²
*.* psi
******
*** kW *** kg
1
23
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN****
1
Use unleaded gasoline only.
Measure the tire pressure when the tires are
cold.
Adjust the tire pressure.
Improper tire pressure can cause loss of
control.
Loss of control can result in severe injury or
death.
1
2
3 Model Name
Max. Power
Mass In Running Order
1 Year of construction
Turn off the main switch after riding to avoid
draining the battery.
UBMA80E0.book Page 7 Wednesday, October 20, 2021 8:57 AM
Location of important labels
1-9
1 For Oceania and
South Africa
4AA-22259-40
3PT-2118K-A1
3RV-21668-A0
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT
REAR 100 kPa, {1.00 kgf/cm
2}, 15 psi
100 kPa, {1.00 kgf/cm2}, 15 psi
:
:
1
3 2
UBMA80E0.book Page 9 Wednesday, October 20, 2021 8:57 AM
For your safety – pre-operation checks
5-1
5
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any prob lem. If a pro blem cannot be corrected b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha d ealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose for obstructions, cracks
or damage, and check hose connection. 4-4, 4-5
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-8
Front brake • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary. 7-18,
7-20
Rear brake • Check operation.
• Check pedal free play.
• Adjust if necessary. 7-19,
7-20
Throttle g rip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing. 7-15,
7-23
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 7-23
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary. 7-21,
7-22
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 7-16,
7-17
Shift ped al • Make sure that operation is smooth.
• Correct if necessary. 7-20
Brake ped al • Make sure that operation is smooth.
• Lubricate pedal pivoting point if necessary.
7-24
UBMA80E0.book Page 1 Wednesday, October 20, 2021 8:57 AM
Periodic maintenance an d a djustment
7-4
7
EAU69192
General maintenance and lubrication chart
TIP
From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals
starting from 3000 km (1800 mi) or 6 months.
Items marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills.
No. ITEM 13 5
0.6 1.8 3 16 12
30 90 150
1 *Clutch • Check operation.
• Adjust if necessary.
√√ √
2 *Front brake • Check operation.
• Adjust brake lever free play and
replace brake shoes if neces-
sary. √√ √
3 *Rear brake • Check operation.
• Adjust brake pedal free play
and replace brake shoes if nec-
essary. √√ √
4 *Wheels • Check runout, spoke tightness
and for damage.
• Tighten spokes if necessary. √√ √
5 *Tires • Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√
6 *Wheel bearin gs • Check bearings for smooth op-
eration.
• Replace if necessary. √√
7 *Swin
garm pivot
b ushes • Check bush assemblies for
looseness.
• Lubricate with molybdenum di- sulfide grease. √√
8 Drive chain • Check chain slack/alignment
and condition.
• Adjust and lubricate chain with Yamaha chain lubricant or other
suitable chain lubricant thor-
oughly. Every rideX 1000 km
X 1000 mi month
CHECKS AND
MAINTENANCE JOBS
hours
INITIALODOMETER READINGS
UBMA80E0.book Page 4 Wednesday, October 20, 2021 8:57 AM
Periodic maintenance an d a djustment
7-16
7
EAUW3500
Tires
Tires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10442
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control. The tire air pressure must be
checked and a djuste d on col d
tires (i.e., when the temperature
of the tires equals the am bient
temperature).
The tire air pressure must be
a d juste d in accor dance with the
ri din g speed and with the total
wei ght of ri der, car go, an d ac-
cessories approved for this
mo del.
WARNING
EWA10512
Never overloa d your vehicle. Opera-
tion of an overloa ded vehicle coul d
cause an acci dent.
Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit (minimum tire tread
depth), if the tire has a nail or glass
fragments in it, or if the sidewall is
cracked, have a Yamaha dealer re-
place the tire immediately.
Tire information
This model is equipped with tube tires.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
Stan dar d tire pressure:
Front: 100 kPa (1.00 kgf/cm², 15 psi)
Rear:
100 kPa (1.00 kgf/cm², 15 psi)
1. Tire sidewall
2. Tire tread depth
Minimum tire trea d d epth (front an d
rear): 4.0 mm (0.16 in)
1
2
UBMA80E0.book Page 16 Wednesday, October 20, 2021 8:57 AM
Motorcycle care and stora ge
8-4
8
EAU26153
Stora ge
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.
NOTICE
ECA10811
Storin g the motorcycle in a
poorly ventilated room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in and cause rust.
To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .
Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
2. For motorcycles equipped with a fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the carburetor float chamber by loosening the drain bolt; this
will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating. 5. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent d am-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
7. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
UBMA80E0.book Page 4 Wednesday, October 20, 2021 8:57 AM
Specifications
9-2
9
Spark plug(s):
Manufacturer/model:
NGK/CR6HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Clutch:
Clutch type:Wet, centrifugal, shoe + multiple-disc
Drivetrain:
Primary reduction ratio:3.722 (67/18)
Final drive: Chain
Secondary reduction ratio:
2.500 (35/14)
Transmission type:
Constant mesh 4-speed
Gear ratio: 1st:
3.167 (38/12)
2nd: 1.941 (33/17)
3rd: 1.381 (29/21)
4th:
1.095 (23/21)
Chassis:
Frame type:Backbone
Caster angle:
26.0 °
Trail: 60 mm (2.4 in)
Front tire:
Type:
With tube
Size: 2.50-14 4PR
Manufacturer/model: CHENG SHIN/C-803
Speed rating:
120 km/h (75 mph)
Rear tire:
Type:With tube
Size:
3.00-12 4PR
Manufacturer/model: CHENG SHIN/C-803 Speed rating:
120 km/h (75 mph)
Tire air pressure (measure d on col d
tires):
Front:
100 kPa (1.00 kgf/cm², 15 psi)
Rear: 100 kPa (1.00 kgf/cm², 15 psi)
Front wheel:
Wheel type: Spoke wheel
Rim size: 14 x 1.40
Rear wheel:
Wheel type:
Spoke wheel
Rim size: 12 x 1.60
Front brake:
Type:
Mechanical leading trailing drum brake
Rear brake:
Type:
Mechanical leading trailing drum brake
Front suspension:
Type:Telescopic fork
Spring: Coil spring
Shock absorber:
Hydraulic damper
Wheel travel: 115 mm (4.5 in)
Rear suspension:
Type:
Swingarm
Spring: Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel:
110 mm (4.3 in)
Electrical system:
System voltage:12 V
Ignition system:
CDI
Charging system: AC magneto
UBMA80E0.book Page 2 Wednesday, October 20, 2021 8:57 AM