2022 YAMAHA GRIZZLY 700 differential

6-1
6
EBU19203
PRE-OPERATION CHECKS
EBU19227Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 5-20, 6-4
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 6-4, 9-20
Final gear oil • Check ATV for oil leakage. Correct if necessary. 6-4, 9-25
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 6-4, 9-27
Coolant • Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
• Check cooling system for leakage. Correct if necessary. 6-4, 9-29
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6-4
6
EBU38000FuelMake sure there is sufficient gasoline in the tank
before starting off. Refuel if necessary. (See page
5-20.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 9-20.)EBU19591Final gear oilMake sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 9-25.)EBU19601Differential gear oilMake sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
9-27.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 9-29.)
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU29083Front and rear brakesBrake levers and brake pedal
Check that there is no free play in the front and
rear brake levers. If there is free play, have a
Yamaha dealer check the brake system.
 Check for correct free play in the brake pedal. If
the free play is incorrect, adjust it. (See page
9-47.)
 Check the operation of the brake levers and
pedal. They should move smoothly and there
should be a firm feeling when the brakes are ap-
plied. If not, have a Yamaha dealer check the
brake system.
Brake fluid level
Check the brake fluid level. Add fluid if necessary.
(See page 9-44.)
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9-7
9
11*Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
12 *Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
13 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
14 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mounts • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 15 80 160 160 320UBLT60E0.book Page 7 Tuesday, July 13, 2021 9:16 AM

9-27
95. Refill with the recommended final gear oil to
the brim of the check hole as shown.
NOTICE: Be sure no foreign material en-
ters the final gear case.
[ECB00422]
6. Check the oil level check bolt gasket and the oil filler bolt gasket for damage, and replace
them if necessary.
7. Install the oil level check bolt, the oil filler bolt and their gasket, and then tighten the bolts to
the specified torques.
8. Check the final gear case for oil leakage. If oil is leaking, check for the cause.EBU23429Differential gear oilThe differential gear case must be checked for oil
leakage before each ride. If any leakage is found,
have a Yamaha dealer check and repair the ATV.
In addition, the differential gear oil level must be
checked and the oil changed as follows at the in-
tervals specified in the periodic maintenance
chart.
Tightening torque:
Final gear oil drain bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
1. Final gear oil
2. Gasket
3. Final gear oil level check bolt
4. Correct oil levelRecommended final gear oil:See page 11-1.
1
243
Tightening torquesWFinal gear oil level check bolt:10 N

9-28
9
To check the differential gear oil level
1. Park the ATV on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil level in the
differential gear case. The oil level should be
at the brim of the filler hole.
3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to
raise it to the correct level.
4. Check the gasket for damage, and replace it if necessary. 5. Install the oil filler bolt and its gasket, and then
tighten the bolt to the specified torque.
To change the differential gear oil 1. Park the ATV on a level surface.
2. Place an oil pan under the differential gear case to collect the used oil.
3. Remove the differential gear oil filler bolt, the differential gear oil drain bolt and their gasket
to drain the oil from the differential gear case.
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque: Differential gear oil filler bolt:23 N

9-29
94. Install the drain bolt and its new gasket, and
then tighten the bolt to the specified torque.
5. Refill with the recommended differential gear oil to the brim of the filler hole as shown.
NOTICE: Be sure no foreign material en-
ters the differential gear case.
[ECB00412]
6. Check the oil filler bolt gasket for damage, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque.
8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause.EBU23473CoolantThe coolant level should be checked regularly. In
addition, the coolant must be changed at the in-
tervals specified in the periodic maintenance
chart.
Tightening torque:
Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.2 lb·ft)
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Recommended differential gear oil: See page 11-1.
Tightening torque: Differential gear oil filler bolt:23 N

11-2
11
Displacement:686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Starting system:
Electric starterEngine oil:Recommended brand:
SAE viscosity grades:5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50 Recommended engine oil grade:
API service SG type or higher, JASO standard MA
Quantity: Oil change:2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter removal: 2.10 L (2.22 US qt, 1.85 Imp.qt)
Final gear oil:Type:Yamaha Friction Modified Plus Shaft Drive Oil (Part No.:
ACC-SHAFT-PL-32) or SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)Differential gear oil:Type:
Yamaha Friction Modified Plus Shaft Drive Oil (Part No.: ACC-SHAFT-PL-32) or SAE 80 API GL-4 Hypoid gear oil0 10 30 50 70 90 110 130 °F
–20 –10 0 10 20 30 40 50 °CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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13-1
13
INDEX
AAccessories and loading ................................................ 7-5
Accessories, DC jack ................................................... 5-29
Air filter element, cleaning ........................................... 9-37
Axle boots .................................................................... 9-48BBattery ......................................................................... 9-52
Battery voltage warning light ......................................... 5-3
Brake fluid, changing ................................................... 9-45
Brake fluid level, checking ........................................... 9-44
Brake lever, front ......................................................... 5-17
Brake levers, checking and lubricating ........................ 9-49
Brake pads, checking the front and rear ..................... 9-43
Brake pedal and rear brake lever ................................. 5-17
Brake pedal, checking and lubricating ........................ 9-50
Brake pedal free play, adjusting .................................. 9-47
Brakes .......................................................................... 9-42
Brakes, front and rear .................................................... 6-4
Brake/tail light .............................................................. 9-61CCables, checking and lubricating ................................ 9-49
Carrier, front ................................................................. 5-26
Carrier, rear .................................................................. 5-26
Chassis fasteners .......................................................... 6-8
Cleaning ....................................................................... 10-1
Coolant .................................................................6-4, 9-29
Coolant temperature warning light ................................ 5-3DDifferential gear oil ................................................6-4, 9-27Drive select lever ......................................................... 5-18
Drive select lever and driving in reverse ........................ 7-2
EEmissions Certification label (for
Europe) .................... 12-1
Engine break-in .............................................................. 7-4
Engine oil ....................................................................... 6-4
Engine oil and oil filter cartridge .................................. 9-20
Engine stop switch ...................................................... 5-11
Engine trouble warning light .......................................... 5-3
EPS warning light .......................................................... 5-4FFinal gear oil ......................................................... 6-4, 9-25
Four-wheel drive/differential gear lock icon .................. 5-4
Four-wheel drive switch (On-Command 4WD) ............ 5-13
Front and rear brake lever free play, checking ............ 9-46
Fuel ....................................................................... 5-20, 6-4
Fuel tank cap ............................................................... 5-19
Fuses, replacing .......................................................... 9-56HHandlebar switches ..................................................... 5-11
Headlight beam, adjusting ........................................... 9-60
Headlight bulb, replacing ............................................. 9-58
High beam indicator light ............................................... 5-2
High-range indicator light .............................................. 5-2
Horn switch .................................................................. 5-12IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-2
Instruments, lights and switches ................................... 6-8
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