2022 SUZUKI GRAND VITARA parking brake

7-1
INSPECTION AND MAINTENANCE
54P00-01E
60B128S
WA R N I N G
Take extreme care when working on
your vehicle to prevent accidental
injury. Carefully observe the follow-
ing precautions:
• To prevent damage or unintended
activation of the air bag system or
seat belt pretensioner system, check
that the battery is disconnected and
the ignition switch has been in
“LOCK” position or the ignition
mode has been “LOCK” (OFF) for at
least 90 seconds before performing
any electrical service work on your
SUZUKI vehicle. Do not touch air
bag system components, seat belt
pretensioner system components or
wires.
The wires are wrapped with yellow
tape or yellow tubing, and the cou-
plers are yellow for easy identifica-
tion.
• Do not leave the engine running in
garages or other confined areas.
(Continued)
WA R N I N G
(Continued)
• When the engine is running, keep
hands, clothing, tools, and other
objects away from the fan and drive
belt. Even though the fan may not
be moving, it can automatically
turn on without warning.
• When it is necessary to perform
service work with the engine run-
ning, check that the parking brake
is set fully and the transaxle is in
Neutral.
• Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
• Be careful not to touch a hot
engine, exhaust manifold and
pipes, muffler, radiator and water
hoses.
• Do not allow smoking, sparks, or
flames around fuel or the battery.
Flammable fumes are present.
• Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
• Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
(Continued)
WA R N I N G
(Continued)
• Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground,
into sewers, etc.

7-14
INSPECTION AND MAINTENANCE
54P00-01E
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
miles (×1000)67.5121560km (×1000)1012.52025100months67.5121560Brake
Brake discs and pads (front, rear) First time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereI
Brake hoses and pipes First time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereI
Brake fluid ReplacementIR
Brake pedal stroke AdjustmentI
Parking brake lever
and cable
Lever adjustmentFirst time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereI
Chassis, body and others
Wheel discs NormalISevereI
Wheel bearingsSevere onlyI
Suspension system NormalISevereI
WA R N I N G
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber
safely. Ask your dealer for assistance.

7-16
INSPECTION AND MAINTENANCE
54P00-01E
Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician
#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.
NOTE:
*1:Inspect more frequently if the vehicle is used under dusty conditions.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or
months, whichever comes first.
miles (×1000)367.515304590km (×1000)51012.5255075150months367.515304590
Engine and powertrain
Drive belt Inspect for damageI
Engine oil and oil filter NormalR
SevereR
Engine coolant“SUZUKI LLC: Super (Blue)”
(#1)First time onlyR
Second time and afterR
“SUZUKI LLC: Standard (Green)”R
Fuel and emission control system
Spark plugs Nickel plug
R
Air cleaner filter element *1 NormalRSevereIRBrake
Brake fluid Fluid level checkI
Brake pedal stroke CheckI
Parking brake
lever and cableLever movement check First time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereIChassis, body and others
Clutch Pedal and fluid levelI
Tires (including tire rotation) NormalI
SevereI
All latches, hinges and locks NormalISevereI
Steering system Steering wheel movement NormalISevereI

7-32
INSPECTION AND MAINTENANCE
54P00-01E
To check the gear oil level, use the fol-
lowing procedure:
1) Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
2) Remove the oil filler and level plug.
For the manual transaxle;
3) If gear oil flows from the plug hole, the
oil level is correct. Reinstall the plug. If
gear oil does not flow from the plug
hole, add oil through the filler plug hole
until oil flows a little from the plug hole.
For the transfer and rear differential;
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the oil filler and level plug hole
until the oil level reaches the bottom of
the filler hole, and then reinstall the
plug.
Tightening torque for oil filler and level
plug
Manual transaxle (1) or (2):
21 Nm (2.1 kg-m, 15.5 lb-ft)
Transfer (3) / Rear differential (4):
23 Nm (2.3 kg-m, 17.0 lb-ft)
Gear oil change
Since special procedures, materials and
tools are required, ask your authorized
SUZUKI dealer for this job.
Clutch pedal
Fluid control clutch
61MM0B067
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level
is near “MIN” line, fill it up to “MAX” line
with SAE J1704 or DOT4 brake fluid.
CAUTION
After driving the vehicle, the gear oil
temperature may be high enough to
burn you. Wait until the oil filler and
level plug are cool enough to touch
with your bare hands before inspect-
ing gear oil level.
NOTICE
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
SUZUKI Bond No. “1217G”

7-33
INSPECTION AND MAINTENANCE
54P00-01E
Fuel filter (diesel engine)
If the fuel filter warning light comes on
when driving, there is a possibility that
water is in the fuel filter. Drain water as
soon as possible. Have your vehicle
inspected by an authorized SUZUKI
dealer.
Brakes
Brake fluid
61MM0B067
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between “MAX”
and “MIN” lines. If the brake fluid level is
near “MIN” line, fill it up to “MAX” line with
SAE J1704 or DOT4 brake fluid.
WA R N I N G
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
• If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment cluster will come on (the
engine must be running with the
parking brake fully disengaged).
Should the light come on, immedi-
ately ask your SUZUKI dealer to
inspect the brake system.
• A rapid fluid loss indicates leakage
in the brake system which should
be inspected by your SUZUKI
dealer immediately.
• Do not use any fluid other than SAE
J1704 or DOT4 brake fluid. Do not
use reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out
of the brake fluid reservoir.
CAUTION
Brake fluid can harm your eyes and
damage painted surfaces. Be careful
when refilling the reservoir.

7-35
INSPECTION AND MAINTENANCE
54P00-01E
Parking brake
54G109
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 45 lbs)
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
Brake discs
If the measured thickness or inner diame-
ter of the most worn part exceeds the
value indicated above, the parts should be
replaced with a new one. The measure-
ment involves disassembling each brake
and requires the use of a micrometer,
which must be done according to the
instructions described in the relevant ser-
vice manual or available from the relevant
repair information site.
Steering
68LM708
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is not as specified or
you find anything else to be wrong, an
inspection must be performed by your
SUZUKI dealer.
EXAMPLEBrake location Minimum thickness
Front wheels 20.0 mm (0.8 in.)
Rear wheels 8.0 mm (0.3 in.)
“c”
EXAMPLE

8-1
EMERGENCY SERVICE
54P00-01E
Tire changing tool
61MM0B100
(1) Jack
(2) Wheel brace
(3) Jack handle
The tire changing tools are stowed in the
luggage compartment.
Refer to “LUGGAGE COMPARTMENT” in
“ILLUSTRATED TABLE OF CONTENTS”
section.
80J048
To remove the spare tire (if equipped), turn
its bolt (1) counterclockwise and remove it.
Jacking instructions
75F062
1) Place the vehicle on level, hard ground.
2) Set the parking brake firmly and shift
into “R” (Reverse).
EXAMPLE
(3)
(2)
(1)
WA R N I N G
After using the tire changing tools,
stow them securely or they can
cause injury if an accident occurs.
CAUTION
The jack should be used only to
change wheels. It is important to read
the jacking instructions in this sec-
tion before attempting to use the
jack.
(1)
WA R N I N G
• Shift into “R” (Reverse) when you
jack up the vehicle.
• Never jack up the vehicle with the
transaxle in “N” (Neutral). Other-
wise, unstable jack may cause an
accident.

8-7
EMERGENCY SERVICE
54P00-01E
Emergency repair
1) Place the vehicle on level, hard ground.
Set the parking brake firmly and shift
into “R” (Reverse).
Turn on the hazard warning flasher if
your vehicle is near traffic.
Block the front and rear of the wheel
diagonally opposite of the wheel being
repaired.
2) Take out the sealant bottle and the
compressor.
3) At the top of the compressor, remove
the cap that covers the socket for the
sealant bottle, and then screw the bot-
tle into the socket.
4) Unscrew the valve cap from the tire
valve.
5) Connect the air hose of the air com-
pressor to the tire valve.
6) Connect the power plug of the com-
pressor to the accessory socket. Start
the engine. Switch on the compressor.
Inflate the tire to the required air pres-
sure.
61MM0A091
(1) Tire valve
(2) Air hose
(3) Compressor
(4) Power plug
If the tire cannot be inflated to the required
air pressure within 5 minutes, move the
vehicle a few meters back and forth to
spread the sealant over the entire tire.
Then, inflate the tire again.
If the tire still cannot be inflated to the
required air pressure, the tire may be
severely damaged. In this case, the flat tire
repair kit cannot provide the necessaryseal. Consult a SUZUKI dealer or a road-
side assistance service.
NOTE:
If the tire is over-inflated, deflate air by
loosening the screw of the filler hose.
7) Affix the speed restriction label from the
air compressor in the driver’s field of
view.
8) Make a short drive immediately after
inflating the tire to the required air pres-
sure. Drive carefully with a maximum
speed of 80 km/h (50 mph).
9) Carry on driving carefully to the nearest
SUZUKI dealer or a tire repair shop.
10)After 10 km (6 mile) running, check the
tire pressure with the pressure gauge of
the compressor. If the air pressure indi-
cates more than 220 kPa (2.2 bar), the
emergency repair is completed. But, if
the air pressure indicates less than the
required air pressure, correct the tire
pressure to the required air pressure. If
the tire pressure has dropped below
130 kPa (1.3 bar), the flat tire repair kit
cannot provide the necessary seal. Do
NOTICE
Do not operate the compressor for
longer than 10 minutes. It can cause
overheating of the compressor.
(1)
(4)
(2)
(3)
required
air pressure 10 min. Max.
WA R N I N G
Do not affix the speed restriction
label to the air bag. Also do not affix
it to the warning light indicator or to
the speedometer.