362SERVICING AND MAINTENANCE
Exhaust System
Inspect the entire exhaust system for leaks and
damaged parts. Devices such as hangers, clamps,
and U-bolts should be tight and in good condition.
Damaged components, burned or blown out
mufflers, burned or rusted out exhaust pipes
should be replaced according to the procedures
and specifications outlined in the appropriate
service manual.
Air Cleaner Assembly
Inspect air cleaner housing for proper assembly
and fit. Make certain that the air cleaner is properly
positioned and that the cover is tight. Check all
hoses leading to the air cleaner for tightness. The
air filter element must also be clean and serviced
according to the instructions outlined in the
Scheduled Maintenance section of this manual.
Tampering With Noise Control System
Prohibited
Federal law prohibits the following acts or the
causing thereof: (1) the removal or rendering
inoperative by any person, other than for purposes
of maintenance, repair, or replacement, of any
device or element of design incorporated into any
new vehicle for the purpose of noise control prior to
its sale or delivery to the ultimate purchaser or
while it is in use, or (2) the use of the vehicle after
such device or element of design has been
removed or rendered inoperative by any person.
Among those acts presumed to constitute
tampering are the acts listed below.
AIR CLEANER
Removal of the air cleaner.
Removal of the air cleaner filter element from
the air cleaner housing.
Removal of the air ducting.
EXHAUST SYSTEM
Removal or rendering inoperative exhaust
system components including the muffler or tail -
pipe. ENGINE COOLING SYSTEM
Removal or rendering inoperative the fan clutch.
Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as
manufactured by the manufacturer, was designed,
built and equipped to conform at the time it left the
manufacturer's control with all applicable US EPA
Noise Control Regulations.
This warranty covers this vehicle as designed, built
and equipped by the manufacturer, and is not
limited to any particular part, component or system
of the vehicle manufactured by the manufacturer.
Defects in design, assembly or in any part,
component or system of the vehicle as
manufactured by the manufacturer, which, at the
time it left the manufacturer's control, caused
noise emissions to exceed Federal standards, are
covered by this warranty for the life of the vehicle.
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SERVICING AND MAINTENANCE363
Maintenance Log and Service Chart (Diesel Engines)
Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the mileage at which service was
performed.
MILES 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000
KILOMETERS 12,000 24,000 36,000 48,000 60,000 72,000 84,000 96,000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
MILES 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000
KILOMETERS 108,000 120,000 132,000 144,000 156,000 168,000 180,000 192,000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
8
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364SERVICING AND MAINTENANCE
FUSES
General Information
The fuses protect electrical systems against
excessive current.
When a device does not work, you must check the
fuse element inside the blade fuse for a break/
melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may
result in vehicle battery discharge.
Blade Fuses
Power Distribution Center
The Power Distribution Center is located in the
engine compartment near the battery. This center
contains cartridge fuses, micro fuses, relays, and
circuit breakers. A description of each fuse and
component may be stamped on the inside cover,
otherwise the cavity number of each fuse is
stamped on the inside cover that corresponds to
the following chart.
WARNING!
When replacing a blown fuse, always use an
appropriate replacement fuse with the same
amp rating as the original fuse. Never replace
a fuse with another fuse of higher amp rating.
The use of a fuse with a rating other than indi -
cated may result in a dangerous electrical
system overload. If a properly rated fuse
continues to blow, it indicates a problem in the
circuit that must be corrected. Never replace a
blown fuse with metal wires or any other mate -
rial. Do not place a fuse inside a circuit
breaker cavity or vice versa. Failure to use
proper fuses may result in serious personal
injury, fire and/or property damage.
Before replacing a fuse, make sure that the
ignition is off and that all the other services
are switched off and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety systems
(air bag system, braking system), power unit
systems (engine system, transmission
system) or steering system blows, contact an
authorized dealer.
1 — Fuse Element
2 — Blade Fuse with a good/functional fuse
element
3 — Blade fuse with a bad/not functional fuse
element (blown fuse)
CAUTION!
When installing the power distribution center
cover, it is important to ensure the cover is
properly positioned and fully latched. Failure to
do so may allow water to get into the power
distribution center and possibly result in an
electrical system failure.
CAUTION!
If it is necessary to wash the engine
compartment, take care not to directly hit the
fuse box or the windshield wiper motors with
water.
22_DPF_OM_EN_USC_t.book Page 364
397
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER (VIN)
The VIN is found on the left front corner of the
instrument panel, visible through the windshield.
Vehicle Identification Number
NOTE:It is illegal to remove or alter the VIN.
BRAKE SYSTEM
If power assist is lost for any reason (for example,
repeated brake applications with the engine off),
the brakes will still function. However, you will
experience a substantial increase in braking effort
to stop the vehicle. If either the front or rear hydraulic system loses
normal braking capability, the remaining system
will still function with some loss of overall braking
effectiveness. This will be evident by increased
pedal travel during application, greater pedal force
required to slow or stop, and activation of the
Brake Warning Light and/or the ABS Warning Light
during brake use.
HYDRAULIC BRAKE ASSIST —
I
F EQUIPPED
The brake system power assist is provided by a
hydro-boost unit which shares fluid with the power
steering system. You may experience some
clicking or hissing noises from the hydro-boost
system during hard braking conditions.
NOTE:Under cold temperatures, pedal effort will be
higher than normal until the power steering fluid
reaches operating temperature.
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to
ensure that the wheel is properly mounted to the
vehicle. Any time a wheel has been removed and
reinstalled on the vehicle, the lug nuts/bolts
should be torqued using a properly calibrated
torque wrench using a six-sided (hex) deep wall
socket.
TORQUE SPECIFICATIONS
**Use only authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening.
Lug Nut/
Bolt
Torque Lug Nut/
Bolt Type **Lug
Nut/Bolt Size Lug Nut/
Bolt
Socket Size
130 Ft-Lb
(176 N·m) Cone
M14 x
1.50 22 mm
129 Ft-Lb
(175 N·m) Flanged
9
22_DPF_OM_EN_USC_t.book Page 397
TECHNICAL SPECIFICATIONS399
final torque in increments. Progress around the
bolt circle, tightening the wheel nut opposite to the
wheel nut just previously tightened until final
torque is achieved.
FUEL REQUIREMENTS— GASOLINE ENGINE
While operating on gasoline with the required
octane number, hearing a light knocking sound
from the engine is not a cause for concern.
However, if the engine is heard making a heavy
knocking sound, see a dealer immediately. Use of
gasoline with a lower than recommended octane
number can cause engine failure and may void or
not be covered by the New Vehicle Limited
Warranty.
Poor quality gasoline can cause problems such as
hard starting, stalling, and hesitations. If you
experience these symptoms, try another brand of
gasoline before considering service for the vehicle.
6.4L ENGINE
Do not use E-85 flex fuel or ethanol blends greater
than 15% in this engine. This engine is designed to meet all
emissions regulations and provide
satisfactory fuel economy and
performance when using high quality
unleaded gasoline having a posted octane number
of 87 as specified by the (R+M)/2 method.
REFORMULATED GASOLINE
Many areas of the country require the use of
cleaner-burning gasoline referred to as
“reformulated gasoline”. Reformulated gasoline
contains oxygenates and are specifically blended
to reduce vehicle emissions and improve air
quality.
The use of reformulated gasoline is recommended.
Properly blended reformulated gasoline will
provide improved performance and durability of
engine and fuel system components.
MATERIALS ADDED TO FUEL
Besides using unleaded gasoline with the proper
octane rating, gasolines that contain detergents,
corrosion and stability additives are
recommended. Using gasolines that have these
additives will help improve fuel economy, reduce
emissions, and maintain vehicle performance. Designated TOP TIER Detergent Gasoline
contains a higher level of detergents to
further aide in minimizing engine and
fuel system deposits. When available,
the usage of TOP TIER Detergent Gasoline is
recommended. Visit www.toptiergas.com for a list
of TOP TIER Detergent Gasoline Retailers.
Indiscriminate use of fuel system cleaning agents
should be avoided. Many of these materials
intended for gum and varnish removal may contain
active solvents or similar ingredients. These can
harm fuel system gasket and diaphragm materials.
GASOLINE/OXYGENATE BLENDS
Some fuel suppliers blend unleaded gasoline with
oxygenates such as ethanol.
WARNING!
To avoid the risk of forcing the vehicle off the
jack, do not tighten the lug nuts/bolts fully until
the vehicle has been lowered. Failure to follow
this warning may result in personal injury.
CAUTION!
DO NOT use E-85, gasoline containing methanol,
or gasoline containing more than 15% ethanol
(E-15). Use of these blends may result in starting
and drivability problems, damage critical fuel
system components, cause emissions to exceed
the applicable standard, and/or cause the
Malfunction Indicator Light to illuminate. Please
observe pump labels as they should clearly
communicate if a fuel contains greater than
15% ethanol (E-15).
9
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400TECHNICAL SPECIFICATIONS
(Continued)
Problems that result from using gasoline
containing more than 15% ethanol (E-15) or
gasoline containing methanol are not the
responsibility of the manufacturer and may void or
not be covered under New Vehicle Limited
Warranty.
DO NOT USE E-85 IN NON-FLEX FUEL
V
EHICLES
Non-Flex Fuel Vehicles (FFV) are compatible with
gasoline containing up to 15% ethanol (E-15). Use
of gasoline with higher ethanol content may void
the New Vehicle Limited Warranty.
If a Non-FFV vehicle is inadvertently fueled with
E-85 fuel, the engine will have some or all of these
symptoms:
Operate in a lean mode.
OBD II Malfunction Indicator Light on.
Poor engine performance.
Poor cold start and cold drivability.
Increased risk for fuel system component corro -
sion.
CNG AND LP FUEL SYSTEM
M
ODIFICATIONS
Modifications that allow the engine to run on
Compressed Natural Gas (CNG) or Liquid Propane
(LP) may result in damage to the engine, emissions, and fuel system components. Problems
that result from running CNG or LP are not the
responsibility of the manufacturer and may void or
not be covered under the New Vehicle Limited
Warranty.
METHYLCYCLOPENTADIENYL
M
ANGANESE TRICARBONYL (MMT) IN
G
ASOLINE
MMT is a manganese-containing metallic additive
that is blended into some gasoline to increase
octane. Gasoline blended with MMT provides no
performance advantage beyond gasoline of the
same octane number without MMT. Gasoline
blended with MMT reduces spark plug life and
reduces emissions system performance in some
vehicles. The manufacturer recommends that
gasoline without MMT be used in your vehicle. The
MMT content of gasoline may not be indicated on
the gasoline pump; therefore, you should ask your
gasoline retailer whether the gasoline contains
MMT. MMT is prohibited in Federal and California
reformulated gasoline.
FUEL SYSTEM CAUTIONSNOTE:Intentional tampering with the emissions control
system can result in civil penalties being assessed
against you.
CAUTION!
Follow these guidelines to maintain your
vehicle’s performance:
The use of leaded gasoline is prohibited by
Federal law. Using leaded gasoline can impair
engine performance and damage the emis -
sions control system.
An out-of-tune engine or certain fuel or ignition
malfunctions can cause the catalytic
converter to overheat. If you notice a pungent
burning odor or some light smoke, your engine
may be out of tune or malfunctioning and may
require immediate service. Contact an autho -
rized dealer for service assistance.
The use of fuel additives, which are now being
sold as octane enhancers, is not recom -
mended. Most of these products contain high
concentrations of methanol. Fuel system
damage or vehicle performance problems
resulting from the use of such fuels or addi -
tives is not the responsibility of the manufac-
turer and may void or not be covered under
the New Vehicle Limited Warranty.
CAUTION!
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TECHNICAL SPECIFICATIONS401
FUEL REQUIREMENTS – DIESEL ENGINE
Use good quality diesel fuel from a reputable
supplier in your vehicle. Federal law requires that
you must fuel this vehicle with Ultra Low Sulfur
Highway Diesel fuel (15 ppm Sulfur maximum) and
prohibits the use of Low Sulfur Highway Diesel fuel
(500 ppm Sulfur maximum) to avoid damage to the
emissions control system.
For most year-round service, Number 2 diesel fuel
meeting ASTM (formerly known as the American
Society for Testing and Materials) specification
D-975 Grade S15 will provide good performance. If
the vehicle is exposed to extreme cold (below 20°F
or -7°C), or is required to operate at
colder-than-normal conditions for prolonged
periods, use climatized Number 2 diesel fuel or
dilute the Number 2 diesel fuel with 50% Number
1 diesel fuel. This will provide better protection
from fuel gelling or wax-plugging of the fuel filters. Diesel fuel is seldom completely free of water. To
prevent fuel system trouble, drain the
accumulated water from the fuel/water separator
using the fuel/water separator drain provided on
both fuel filters. If you buy good quality fuel and
follow the cold weather advice above, fuel
conditioners should not be required in your vehicle.
If available in your area, a high cetane “premium”
diesel fuel may offer improved cold-starting and
warm-up performance.
FUEL SPECIFICATIONS
The Cummins® Turbo Diesel engine has been
developed to take advantage of the high energy
content and generally lower cost Number 2 Ultra
Low Sulfur diesel fuel or Number 2 Ultra Low Sulfur
climatized diesel fuels. Experience has shown that
it also operates on Number 1 Ultra Low Sulfur
diesel fuels or other fuels within specification.
NOTE:
If you accidentally fill the fuel tank with gasoline
on your diesel vehicle, Do not start the vehicle.
If you restart your vehicle you risk damaging the
engine and fuel system. Please call an autho-
rized dealer for service.
A maximum blend of 20% biodiesel meeting
ASTM specification D-7467 may be used with
your Cummins® diesel engine. (Models config
-
ured with B20 Capability.)
In addition, commercially available fuel addi -
tives are not necessary for the proper operation
of your Cummins® diesel engine. However, if
seasonably adjusted fuel is not available and
you are operating below 20°F (-6°C), Mopar®
Premium Diesel Fuel Treatment (or equivalent)
may be beneficial to avoid fuel gelling.
Number 1 Ultra Low Sulfur diesel fuel should
only be used where extended arctic conditions
(0°F or -18°C) exist.
BIODIESEL FUEL REQUIREMENTS
Chassis Cab Models Ordered With
B20 Option
Your vehicle has been validated and approved for
the use of biodiesel in blends up to 20% (B20)
provided that you comply with the requirements
outlined below. It is important that you understand
and comply with these requirements. Failure to
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain
conditions and hazardous or explosive when
mixed with diesel fuel.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START engine before you drain the water
from the fuel filter(s) to avoid engine damage
Ú page 347.
9
22_DPF_OM_EN_USC_t.book Page 401
402TECHNICAL SPECIFICATIONS
comply with Oil Change requirements for vehicles
operating on biodiesel blends up to B20 will result
in premature engine wear. Such wear is not
covered by the New Vehicle Limited Warranty.
Biodiesel is a fuel produced from renewable
resources typically derived from animal fat,
rapeseed oil (Rapeseed Methyl Ester (RME) base),
or soybean oil (Soy Methyl Ester (SME or SOME)
base). Biodiesel fuel has inherent limitations which
require that you understand and adhere to the
following requirements if you use blends of
biodiesel greater then 5% but not greater than
20% (B6-B20). There are no unique restrictions for
the use of B5. Use of blends greater than 20% is
not approved. Use of blends greater than 20% can
result in engine damage. Such damage is not
covered by the New Vehicle Limited Warranty.
Fuel Quality — Must Comply With ASTM
Standards
The quality of biodiesel fuel may vary widely. Only
fuel produced by a BQ9000 supplier to the
following specifications may be blended to meet
biodiesel blend (B6–B20) fuel meeting ASTM
specification D-7467:
Petrodiesel fuel meeting ASTM specification
D-975 and biodiesel fuel (B100) meeting ASTM
specification D-6751.
Fuel Oxidation Stability — Must Use Fuel
Within Six Months Of Manufacture
Biodiesel fuel has poor oxidation stability which
can result in long term storage problems. Fuel
produced to approved ASTM standards, if stored
properly, provides for protection against fuel
oxidation for up to six months.
Fuel Water Separation — Must Use
Mopar®/Cummins® Approved Fuel Filter
Elements
You must use Mopar®/Cummins® approved fuel
filter elements in both your engine mounted filter
and frame mounted filter.
Biodiesel fuel has a natural affinity to water and
water accelerates microbial growth. Your Mopar®/
Cummins® filtration system is designed to provide
adequate fuel water separation capabilities.
Biodiesel Fuel Properties — Low Ambient
Temperatures
Biodiesel fuel may gel or solidify at low ambient
temperatures, which may pose problems for both
storage and operation. Precautions can be
necessary at low ambient temperatures, such as
storing the fuel in a heated building or a heated
storage tank, or using cold temperature additives.
Fuel In Oil Dilution — Must Adhere To
Required Oil Change Interval
Fuel dilution of lubricating oil has been observed
with the use of biodiesel fuel. Fuel in oil must not
exceed 5%. To ensure this limit is met your oil
change interval must be maintained to the
following schedule:
Ram 3500/4500/5500 Chassis Cab —
12,500 Miles (20,000 km)*
(*unless otherwise notified with a oil service
message)
CAUTION!
Under no circumstances should oil change
intervals exceed 12,500 miles (20,000 km) if
operation occurs with greater than 5%
biodiesel blends. Oil change intervals should
not exceed six months in either case. Failure to
comply with these Oil Change requirements for
vehicles operating on biodiesel blends up to
B20 may result in premature engine wear.
Such wear is not covered by the New Vehicle
Limited Warranty.
B20 Biodiesel capable: The engine may suffer
severe damage if operated with concentra -
tions of Biodiesel higher than 20%.
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